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SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port...

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SHOTCRETE & SMALL LINE SHOTCRETE & SMALL LINE PRODUCTS & ACCESSORIES L E A D I N G T H E W A Y I N C O N CR E T E P U M P I N G S Y S T E M S
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Page 1: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

SH

OTC

RET

E &

SM

ALL

LIN

E

SHOTCRETE & SMALL LINE PRODUCTS & ACCESSORIES

L E A D I N G T H E W A Y I N C O N C R E T E P U MP

I NG

SY

ST

EM

S

Page 2: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

AN INDUSTRY LEADER FOR OVER 50 YEARS

Delivering Performance, Profitability and Safety

Con Forms, the only manufacturer of concrete placing systems in the United States, is located in the heartland of America and employs over 200

people in the USA, the United Kingdom, Asia and Europe to reinforce global service offerings and support projects both domestically and internationally. We provide state-of-the-art automated manufacturing processes, heat-treating and testing facilities, a full metallurgy lab, and in-house engineering staff to ensure every customer understands their options and ideal solutions as well as receive products of the highest

quality and lowest total cost of ownership (TCO).

Unrivaled Product Quality, Selection and Service

Con Forms offers a vast product line that covers everything from the pump to the point of placement on a concrete pour – including backend kits for all pump

manufacturers, boom kits, laydown lines, couplings, hose and accessories. The full line of placing equipment includes tunnel placers, deck placers, bridge deck spreaders and self-propelled Spider Placer units, which can be engineered to fit any application requirements.

The company’s expert technical sales and in-house engineering staff has decades of hands-on experience solving almost every conceivable global high-rise pumping application. They understand the risks, costs, and performance demands bringing exceptional solutions to high-rise jobsites. Through this process, the company delivers the industry’s leading abrasion resistant pipe, unique bends, custom valves, placing equipment and laydown systems that are tailored to the requirements of each individual project.

Much more than a Vendor

Con Forms is a true value creating partner to its customers and the industry – a manufacturer that listens to customers and works with the industry to develop world-class products specific to their needs. Con Forms’ sales engineers have seen thousands of projects from the planning phase through to completion. The company’s design and manufacturing capabilities, technology, safety standards, and service have consistently provided quality products and added value unrivaled in the industry.

The Con Forms’ dedication to excellence grows with every year of business and with customers served. Don’t trust the safety of your employees and success of your business with unproven, unsupported and unreliable products. Put your trust with a guaranteed solutions provider that backs their product and supports customer efforts every step of the way. Trust Con Forms.

THE CF ADVANTAGE

GLOBAL ENGINEERING, TESTING AND MANUFACTURING HEADQUARTERS - PORT

WAS

HING

TON,

WI,

USA

THE CF ADVANTAGE

THE CF ADVANTAGE

CONSISTENT HARDNESS = INDUSTRY’S BEST ABRASION RESISTANCE &

PRO

DUCT

PER

FORM

ANCE

CONSISTENT WELD QUALITY = INDUSTRY’S BEST PRODUCT SAF

ETY

& PE

RFOR

MAN

CE

Page 3: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

Mining, swimming pool construction, skate parks and shoring are the typical application for

shotcrete. Small line is less technical, block fill, backyard patios, housing pads, sidewalks, etc.

■ Pool Construction

■ Skate Parks

■ Shoring

■ Block Fill

■ Patios

■ Housing Pads

SHOTCRETE PARTS & COMPONENTS

Page 4: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com4 5

Discharge hose with four layers of woven wire reinforcement and an extruded rubber tube. Manufacturer, size, weight and working pressure embossed on outer wrapper.

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pressure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H15N1_ _K 1-1/2 / 38 200 / 2900 100 / 1450 0.8 / .36 2.7 / 1.2

H20N1_ _K 2 / 51 200 / 2900 100 / 1450 1.5 / .68 4.7 / 2.1

H25N1_ _K 2-1/2 / 63.5 200 / 2900 100 / 1450 2.6 / 1.2 7.9 / 3.6

H30N1_ _K 3 / 76 125 / 1800 70 / 1000 3.3 / 1.5 10.7 / 4.9

N1 TRELLEBORG DISCHARGE HOSE

Discharge hose with woven fiber reinforcement and an extruded rubber tube. Our new Flex-Bond 1250 line has high-performance textile reinforcement layers with innovative weave design for increased textile strength, pressure rating, and stiffness to reduce hose kinks.

FLEX-BOND 1250 HOSE

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pressure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H12FB_ _ _ _C 1-1/4 / 32 170 / 2465 85 / 1233 0.71 / .32 1.99 / .9

H15FB_ _ _ _C 1-1/2 / 38 170 / 2465 85 / 1233 0.93 / .42 2.77 / 1.25

H20FB_ _ _ _C 2 / 51 170 / 2465 85 / 1233 1.18 / .54 4.45 / 2.02

H25FB_ _ _ _C 2-1/2 / 63.5 170 / 2465 85 / 1233 1.67 / .76 6.78 / 3.08

H30FB_ _ _ _C 3 / 76 170 / 2465 85 / 1233 2.51 / 1.14 9.87 / 4.47

Boom hose with four layers of woven wire reinforcement and an extruded rubber tube. Manufacture size, weight and working pressure are embossed on the outer wrapper.

STEEL-BOND 1250 BOOM HOSE

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pressure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H15SB_ _C 1-1/2 / 38 170 / 2500 85 / 1233 1.22 / .56 3.1 / 1.4

H20SB_ _C 2 / 51 170 / 2500 85 / 1233 1.54 / .70 4.8 / 2.2

H25SB_ _C 2-1/2 / 63.5 170 / 2500 85 / 1233 2.24 / 1.0 7.4 / 3.3

H30SB_ _C 3 / 76 170 / 2500 85 / 1233 4.29 / 1.9 11.7 / 5.3

Boom hose with four layers of woven wire reinforcement and an extruded rubber tube, available in 3 to 6 inch diameters.

N2 TRELLEBORG BOOM HOSE

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pressure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H30N2_ _K 3 / 76 200 / 2940 85 / 1233 3.7 / 1.7 11.1 / 5.0

H35N2_ _K 3-1/2 / 89 200 / 2940 85 / 1233 4.8 / 2.2 15.1 / 6.8

SMALL LINE HOSE

Page 5: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com4 5

Hose with four layers of woven wire reinforcement and an extruded rubber tube. Manufacturer, size, weight and working pressure embossed on outer wrapper.

HIGH-PRESSURE STEEL WIRE HOSE

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pressure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H20HW_ _C 2 / 51 275 / 4000 85 / 1233 2.67 / 1.2 5.94 / 2.69

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pres-sure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H10PG_ _C 1 / 25 120 / 1800 40 / 600 .06 / .27 1.1 / .5

H15PG_ _C 1-1/2 / 35 120 / 1800 40 / 600 .97 / .44 2.2 / 1.0

H20PG_ _C 2 / 50 120 / 1800 40 / 600 1.2 / .54 4.3 / 1.9

Plaster & Grout Discharge Hose with four layers of high strength synthetic cord with 40 bar working pressure 3:1 SF. Hose supplied with European cam-lock ends.

PLASTER & GROUT DISCHARGE HOSE

Discharge hose with two layers of woven cable reinforcement and an extruded rubber tube. Manufacturer, size, weight and working pressure embossed on outer wrapper.

N3 IVG DISCHARGE HOSE

Part # Size (in/mm) Mfg. Min. Burst (bar/psi)

Working Pressure (bar/psi)

Weight (lbs/kg)

F.W.C per ft. (lbs/kg)

H20N3_ _C 2 / 51 170 / 2500 85 / 1233 1.9 / .86 5.2 / 2.36

Page 6: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

6 7 For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com

Full 9.5mm wall throughout with Hevi-Duty™ ends.

Part # Inlet Size (in) Outlet Size (in) Length (in/mm) Weight (lbs/kg)

186P18277 3.0 2.0 28 / 711 30 / 13.6

Part # Size (in/mm) Length (in/mm) End Type End Type

R201224DF 2.0 1.13 24 / 609 7.7 / 3.5

R201512D 2.0 1.5 12 / 304 5.0 / 2.3

R201518D 2.0 1.5 18 / 457 6.1 / 2.8

R252028D 2.5 2.0 28 / 711 17.5 / 7.9

R302028D 3.0 2.0 28 / 711 18.5 / 8.4

R302028DG 3.0 2.0 28 / 711 18.5 / 8.5

R302528D 3.0 2.5 28 / 711 18.5 / 8.4

R302036D 3.0 2.0 36 / 914 21.5 / 9.8

R302036DG 3.0 2.0 36 / 914 20 / 9.1

R403036D 4.0 3.0 36 / 914 32 / 14.5

R504036D 5.0 4.0 36 / 914 37 / 17

SHOTCRETE HARDENED CAST REDUCER

SHOTCRETE STEEL REDUCER

One and two port manifold shotcrete nozzles.

Part # Size (in.) Notes Replacement Nozzle w/Hardware

194-11387_ 1.25 --- 194-11984 No

194-19691_ 1.50 3/16" holes drilled in nozzle body 194P11869 No

194-19978 1.50 Dual port 194P11869 No

194-10499_ 2.00 Hi-Velocity, with ball valve fitting 194P09797 No

194-29842 2.00 Nozzle with Hi-Vel Head Tip, HD End 194P17895 No

194-31552D 2.00 Nozzle with Hi-Vel Head Tip, HD End 194P17895 Yes

194-20890_ 2.00 Hi-Velocity dual ports, 1/2” NPT 194P17895 No

194-15264_ 2.50 --- 194P10512 No

194-15264_2 2.50 with 2” inlet 194P10512 No

194-11091_ 3.00 with 2 port manifold n/a No

SHOTCRETE NOZZLE

SHOTCRETE & SMALL LINE COMPONENTS

Part # Description

V50ASC-RC12 Universal Remote Control Unit for Air Cuff

V30FAC-12R 3"Air Cuff Hose Shut-Off Valve-12V with Remote

V30FAC-A 3" Fabric Air Cuff Assembly with Valve

V30FAC-MAN Fabric Air Cuff Assembly with Manual Valve

V30FAC-MSL Manual Valve Assembly for Fabric Air Cuff

V30FAC-REBUILD 3"Fabric Air Cuff rebuild kit

The simple to use and patented Air-CuffTM is ideally suited for 1.5” to 3” hoses to control and shut-off the flow of concrete. It is a safe, lightweight (≤7 lbs.) and durable solution with a replaceable bladder for extended use. Meets CPMA standards. The unit is available with manual or wireless shut-off for use on all pumps and can be left installed to save time with set-up and breakdown.

LIGHT WEIGHT FABRIC AIR-CUFF™ HOSE SHUT-OFF VALVE

Page 7: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

6 7 For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com

Part # Extra Gaskets Part # Size (in/mm) End Type Weight (lbs/kg)

C15SG CG15G 1.5/38 Grooved 1.6 / .73

C15SD CG15D 1.5/38 Hevi-Duty™ 3.0 / 1.4

C20SG CG20G 2/50.8 Grooved 2.4 / 1.1

C20SD CG20D 2/50.8 Hevi-Duty™ 4.8 / 2.2

C25SD CG25D 2.5/63.5 Hevi-Duty™ 5.0 / 2.3

C30SD CG30D 3/76 Hevi-Duty™ 8.5 / 3.9

C40SD CG40D 4/102 Hevi-Duty™ 10.9 / 4.9

C50SD CG50D 5/127 Hevi-Duty™ 13.5 / 6.1

SMALL LINE COUPLINGS

Section 1

H = HoseSection 5: End Style

M1 = Metric (1 end)D1 = Hevi-Duty™ (1 end)M2 = Metric (2 ends)D2 = Hevi-Duty (2 ends)TM = Tapered MetricTD = Tapered Hevi-DutyRD = Tapered Neck Hevi-DutyRM = Tapered Metric

Section 2: Inside Diameter

10 = 1”12 = 1.25”15 = 1.5”20 = 2”25 = 2.5”30 = 3”35 = 3.5”40 = 4”45 = 4.5”50 = 5”60 = 6”

Section 6

C = Steel Bond / Flex BondK = Trelleborg / Kleber

Section 3: Hose Type

FB = Flex Bond DischargeSB = Steel Bond 1250N1 = Trelleborg DischargeN2 = Trelleborg BoomN3 = IVG / TrelleborgRN = Ruff-Neck ReducingHW = 2” High PressurePG = Plaster & Grout

Section 4: Overall Length (feet)

03 = 3’04 = 4’05 = 5’06 = 6’07 = 7’08 = 8’09 = 9’10 = 10’11 = 11’12 = 12’99 = 99’100 = 100’

*H50S110D2C = 10’ length of 5.0” I.D. Steel-bond Discharge Hose with 2 Hevi-Duty Ends

HSection 1

50Section 2

N1Section 3

10Section 4

D2Section 5

CSection 6

BUILD YOUR PART NUMBERGUIDE TO CON FORMS HOSE

* Custom hose lengths available. Contact factory for details.

Page 8: SHOTCRETE & SMALL LINE...SHOTCRETE HARDENED CAST REDUCER SHOTCRETE STEEL REDUCER One and two port manifold shotcrete nozzles. Part # Size (in.) Notes Replacement Nozzle w/Hardware

North America

Europe

800-223-3676

777 MARITIME DRPORT WASHINGTON, WI 53074

[email protected]

WWW.CONFORMS.COM

Major global markets served

© Con Forms - 02.2021.SLC.REV2


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