Shree Mahavir Roll-Tech Ltd.

Company Profile

Promoters

Mr. Vipul Shah

Mr. Pradip Biravat

Address

AA/79-A&B, Hoziwala Industrial Estate,

Road No. 13, Sachin-Palsana Road,

Village Popda, Dist. Surat – 394230.

Communication

Tel No. +91 9979882282

Cell No. +91 9925130430 (Vipul Shah)

+91 9925155889 (Pradip Biravat)

Email Id : smrtltd@gmail.com

LOCATION

SURAT

•Company is situated in Surat, Gujarat.

•It is Midst of

Ahmedabad Mumbai Highway.

•It is 22 km away from the

Surat Domestic Airport.

•It is 20 km away from the

Surat Railway Station.

•It is 10 km away from the

Sachin Railway Station.

•It is 13 km away from the

Ahmedabad-Mumbai NH. 8 Highway

ABOUT US

Shree Mahavir Roll-Tech Ltd Started in 2011

Company is engaged in manufacturing activities of

Grey Iron & SG Iron casting components

Company Plant Area is 14,732 Sq. Mt.

Company Annual Turnover is Rs. 30 Corers' (Projected)

The driving force behind the company is both the Directors

Mr. Vipul M. Shah and Mr. Pradipkumar Biravat.

We are engaged in Manufacturing of S.G Iron & Cast Iron Castings as per

indigenous, international or customized Specification.

Some of the salient features of our range are as follows :

✓ 6000 MT/annum Installed Capacity

✓ Weight range is 1 kg to 100 kg

✓ Dimension accuracy

✓ Strict adherence of chemical composition

✓ High Aesthetic Value

✓ Surface finish, polish, Painting, coating and hardening

Owing to devotion in offering castings and machined components that are

widely appreciated by our valued customers. We are serving different

industries because we proved customized solution, easy mode of payment,

timely delivery, wide distribution network and competitive price make us

the first and foremost choice in the industry.

Product Service

We offer casting for the following industries

➢Agriculture and Forestry – Equipment, accessories and spares

➢Automotive – Equipment, accessories and spares

➢Chemical Process – Equipment, accessories and spares

➢Cranes and Hoists - Equipment, accessories and spares

➢Earth Moving - Equipment, accessories and spares

➢Mining and Drilling - Equipment, accessories and spares

➢Power Sector – Insulators Casting

➢Pump - Equipment, accessories and spares

➢Turbine - Equipment, accessories and spares

➢Valve - Equipment, accessories and spares

➢Water Pumps - Equipment, accessories and spares

Products Service

List of Customers

ADITYA BIRLA INSULATORS – HALOL, GUJARAT.

ADITYA BIRLA INSULATORS – RISHRA, WEST BANGAL.

BHARAT HEAVY ELECTRICALS LTD – JAGDISHPUR, UTTAR PRADESH.

BHAVANI INDUSTRIES INDIA LLP – RAJKOT, GUJARAT.

CJI PORCELAIN PVT LTD - KHURJA, UTTAR PRADESH.

INSULATORS & ELECTRICALS COMPANY – MADHYA PRADESH.

MACAS AUTOMOTIVE - FARIDABAD, HARYANA.

MODERN INSULATORS LTD - ABU ROAD, RAJASTHAN.

SARAVANA GLOBAL ENERGY LTD - TAMILNADU.

Production Capabilities(Process & Equipment wise)

Melting

Induction Furnace

Crucible Capacity Panel Capacity Nos.

500 Kg 750 KW 1

500 Kg 750 KW 1

500 Kg 550 KW 1

300 Kg 550 KW 1

Induction Furnaces - 2 Panel (Single Track) with 4 Crucibles. Melting capacity 28 tons per day,

liquid metal aggregating 6000 MT Good Castings per annum. A Gang of Treatment & pouring

ladles for maximum size up to 1.5 tons per single piece.

Production Capabilities(Process & Equipment wise)

Moulding Machine

(1)600 x 700 x 225 (Pin Center 780 mm)

(2)600 x 700 x 175 (Pin Center 780 mm)

(3)600 x 700 x 125 (Pin Center 780 mm)

(4)600 x 600 x 200 (Pin Center 680 mm)

(5)600 x 600 x 150 (Pin Center 680 mm)ARPA 450 - 1 SET

FM 300 HIGH PRESURE

Moulding Box

Moulding line equipped with ARPA 450 and FM300 High Pressure equivalent simultaneous joltsqueeze moulding machines capable of producing720 moulds per day, supported by hydraulicallyoperated mould handling system. Hand mouldingfacility up to 4.0 x 4.0 mtrs. Box size by silicate andchemically bonded sand process with capacity of 1.5ton per piece.

Production Capabilities(Process & Equipment wise)

CORE MAKING

In House Core Making Facility

Shell Core

No Bake Core

Cold Box Core with Core Shooter

Production Capabilities(Process & Equipment wise)

SHOT BLASTING & FETTLING

In House

Shot Blasting,

Tumb Blast &

Fettling Facility

Shot Blasting Machine

(1) 2 Tone Capacity - 1 Nos.

(2) 500 Kg Capacity – 2 Nos.

(3) 300 Kg Capacity – 1 Nos.

A chain of fully automatic shot blasting machines equipped with dust collection units.

A full line of swing frame, pedestal, bench and pencil grinders.

Production Capabilities(Process & Equipment wise)

HEAT TREATMENT

Electric fired shell type furnace of 2 tons per batch capacity with

auto temperature controller with shocking time and temperature

graph for stress relieving, annealing, normalizing, tempering,

etc heat treatment process.

MACHINE SHOP

Vertical Turning Laths - 25 Nos

Radial Drill Machines - 15 Nos

Pillar Drill Machines - 10 Nos

Production Capabilities(Process & Equipment wise)

SURFACE TREATMENT

Crucible type fully equipped electric hot dip

galvanizing plant.

(1) 3 Tone Crucible furnace

Capacity of 2400 MT Per Annum

(2) 2 Tone Crucible furnace

Capacity of 1800 MT Per Annum

PATTERN MAKING

A Full fledged pattern development facility with experienced team.

Testing Capabilities (Process & Equipment wise)

Chemical Analysis

1. Online Carbon-Silicon Analyser

2. Online Spectrometer of GNR

3. Cast Iron & S.G. Iron Standard samples.

Physical Analysis

1. Universal Tensile Strength Testing Machine

(Along with Electronic Load cell with

Computerized results and Graph).

2. Dynamic Hardness Tester

3. Brinell Hardness Testers

4. MPI Testing Machine

Testing Capabilities (Process & Equipment wise)

Temperature Analysis

1. TIP Type Pyrometer (Range - 1700C)

(Along with Ferro lab excel plus for Furnace Temp.)

2. TIP Type Pyrometer (Range - 1700C)

(Portable for Ladle Temp.)

Microstructure Analysis

1. Metallurgical Microscope with CCD Camera With

Image Analyzer, Frame Grabber to determine

Nodularity Percentage, Nodule Count, Graphite type

Percentage of Ferrite, Pearlite, Carbide, Steadite &

inclusions.

2. Double Disc Polishing Machine

Testing Capabilities (Process & Equipment wise)

Dimensional Analysis

1. Cast Iron Surface Plate 1 Mtr X 1 Mtr

2. Instruments Measuring Height Gauge -1200 MM

(MITOTOYO) make

3. Micrometers -0-150 MM Combination scale set -

300 MM (MITOTOYO) make Various sizes of

Verniers Calipers, Compasses etc.

Testing Capabilities (Process & Equipment wise)

Sand Analysis

1. Sand Siever

2. RTC.

3. Core Hardness Tester

4. Mould Hardness Tester

5. Compactibility Tester

6. Permeability Tester Electric

7. Sand Rammer

8. GCS Tester

9. MB Clay Tester

Testing Capabilities (Process & Equipment wise)

Quality Management System

Company is ISO 9001:2015 Certified

Approved Vendor of

Power Grid Corporation of India Ltd.

(PGCIL)

Sr. No Grade Microstructure Process observed to determine

01 SGI 400/15 *Fully Ferritic* As Cast Produced

02 SGI 400/12 *Fully Ferritic* As Cast Produced

03 SGI 450/10 *Fully Ferritic* As Cast Produced

04 SGI 500/7 *Pearlite+Ferrite* As Cast Produced

05 SGI 600/3 *Dominantly Pearlite* As Cast Produced

06 SGI 700/2 *Dominantly Pearlite* As Cast as well ass Normalized

07 SGI 800/2 *Dominantly Pearlite* As Cast as well ass Normalized

In Addition to above, the alloying Combination with any of the

above grades is also methodically carried.

Material Grades Developed

S. G. Iron (Ductile Iron) Castings

Cast iron Castings are developed in various grades FG150,

FG200, FG260, FG300, FG 350.

(Where grade – FG150 denotes minimum Tensile Strength in

N/MM2)

Note:

Above stated grades as well as any other customized grades

can be successfully developed on request. The grades

mentioned above specify Tensile Strength in N/MM2 &

Elongation in percentage. So, the indigenous as well

international grades can be easily compared with these values.

Material Grades Developed

Gray Cast Iron Castings

Photo Gallery

Developed Products

Photo Gallery

Award and Achievements

Best Performance

Vendor Award 2016

Aditya Birla Insulators-Halol.

Award of Appreciation

for Valued Supplier 2018

Aditya Birla Insulators-Halol.

Award of Appreciation for

Valued Customer 2018

Central Bank of India

Surat.

Photo Gallery

Award and Achievements

Inauguration of our New

Rhino High Pressure Moulding Machine Line -2

Inaugurated by

Shree Rohit PathakjiCEO and President of Unit Aditya Birla Insulators

Grasim Industries Ltd.