Surge-Master by EMB Mfg.
Rev A # 210417SHS14000 Series Rev.A3.Parts Manual.110316
Refer to the operators manual for safe operation and maintenance
EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: (519) 699-9283 · Fax: (519) 699-4146www.surgemaster.ca
BY EMB MFG
SHS14000 / SHS14000RGenerator Parts Manual
Starting with S/N’sSHS14000 - 143001
SHS14000R - 144001
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 2 of 12 For threaded parts installation, refer to the torque charts in this manual.
Foreword
Surge-Master has prepared this parts manual to assist customers in ordering quality OEM replacement parts.
Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to prolonging the life of your Surge-Master product. Please refer to this manual before ordering any replacement parts.
All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact Surge-Master for information.
Surge-Master reserves the right to alter specifications on their products at any time.
Reproduction of this parts manual of any kind is prohibited without prior written permission from Surge-Master.
For parts and information please contact your dealer. If your dealer is no longer available please go to our website: http://www.surgemaster.ca and click on ”PARTS INFORMATION”.
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 3 of 12 For threaded parts installation, refer to the torque charts in this manual.
Table of ContentsBolt Torque.................................................................. 4SHS14000 / SHS14000R Main Assembly ................... 5Engine / Generator Assembly .................................. 6Frame Assembly ........................................................ 7Electrical Panel Assembly ........................................ 8Fuel Tank Assembly & Fuel Lines .............................. 9Wiring Diagram ........................................................ 10Label Layout ............................................................. 11Accessories .............................................................. 12
1 Drive End Bracket 03917001432 Fan 03920000333 Rear Bearing 6205-2RS 03903025114 Diode D2/125 25A 99103560505 Varistor 99103840056 Capacitor # :see list below
GECAP31MF Capacitor, 31.5 MFZGECAP40MF 40 MF CAPACITORGECAP14MF Capacitor, 14 MFZGECAP20MF Capacitor, 20uF
Alternator: Mecc Alte Inc. S20F-P200
Below are alternator parts available from EMB Mfg, Inc.For other parts and maintenance or repair information please refer to the
Mecc Alte alternator manual that shipped with the generator.
Find the value of the capacitor in your alternator, and match it to the
list shown.
Exercise extreme caution when working
with exposed wiring of the alternator,
be aware that high voltage discharge
of the capacitor is a danger.
Alternator maintenance should be performed by trained personnel only.
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 4 of 12 For threaded parts installation, refer to the torque charts in this manual.
1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970
Bolt Torque*
SAE 2 (N.m) (lb-ft)
SAE 5 (N.m) (lb-ft)
SAE 8 (N.m) (lb-ft)
Bolt Diamter
"A"
ENGLISH TORQUE SPECIFICATIONS
M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26
M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710
BoltDiameter
"A"
Bolt Torque*8.8
(N.m) (lb-ft)10.9
(N.m) (lb-ft)
METRIC TORQUE SPECIFICATIONS
CHECKING BOLT TORQUE
The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
* Torque value for bolts and capscrews are identified by their head markings.
Bolt Torque
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 5 of 12 For threaded parts installation, refer to the torque charts in this manual.
SHS
1400
0 M
ain
Ass
embl
y
See E
ngine
/ Ge
nera
tor
Detai
l
6
8
7
See F
uel T
ank
Ass'y
Deta
il
135
14Batte
ries a
re no
t inclu
ded
with
gene
rator
s but
are
avail
able
for or
der.
See
your
deale
r for
detai
ls.
22
25
2418
23
13
1619
12
See C
ontro
l Pan
el As
s'y
26
15
2120
2
9
31
11 413
10
20
17Se
e Eng
ine /
Gene
rator
De
tail
6
8
7
See F
uel T
ank
Ass'y
Deta
il
135
14Batte
ries a
re no
t inclu
ded
with
gene
rator
s but
are
avail
able
for or
der.
See
your
deale
r for
detai
ls.
22
25
2418
23
13
1619
12
See C
ontro
l Pan
el As
s'y
26
15
2120
2
9
31
11 413
10
20
17
BOM
IDPa
rt No
.De
scrip
tion
Qty
140
66A8
02As
semb
ly, H
ome S
eries
Pan
el1
240
67A8
03Fu
el Ta
nk A
ssem
bly1
340
67L8
171-
5/16"
Offs
et Ge
n Plat
e1
440
67L8
24En
gine M
ount
Plate
15
4067
L832
Batte
ry St
rap
16
4067
W80
5Sk
yhan
ger W
eldme
nt1
7Z4
7173
Hond
a GX6
90RH
VE2,
Tape
r x R
ope
18
Z654
13Al
terna
tor, 1
4.4kV
A1
9Z7
1412
Hex B
olt, 7
/16NC
x 1-
1/4"
110
Z714
20He
x Bolt
, 7/16
NC x
2"2
11Z7
2241
Hex L
ock N
ut, 7/
16NC
212
Z725
03Se
rrated
Flan
ge Lo
cknu
t, #10
NF2
13Z7
2521
Serra
ted F
lange
Lock
nut, 5
/16NC
914
Z729
21W
ing N
ut, 1/
4NC
215
Z729
56Ri
vet N
ut, 5/
16NC
x 15
014
16Z7
3432
Int -
Ext T
ooth
Was
her,
#10
217
Z767
11Se
lf-tap
ping S
crew,
#10 x
1/2"
418
Z783
01Ma
chine
Scre
w, 1/
4NC
x 3/4"
219
Z783
03Ma
chine
Scre
w, #1
0NF
x 1/2"
220
Z783
19Ma
chine
Scre
w, 5/
16NC
x 3/4
" Loc
king
1521
Z799
33Iso
lator
, 1-9
/16" D
ia x 1
" x 5/
16NC
422
Z932
01Ba
ttery,
250C
CA1
23Z9
3208
Batte
ry Ca
ble, N
egati
ve x
20"
124
Z932
09Ba
ttery
Cable
, Pos
itive x
20"
125
Z934
03Ga
rden
Tra
ctor T
ermi
nal P
rotec
tor -
Red
126
Z662
13
Gene
rator
Con
trol, A
uto-Id
le - S
HS14
000
1Z6
6216
Gene
rator
Con
trol, A
VR/A
I HP
- SHS
1400
0R1
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 6 of 12 For threaded parts installation, refer to the torque charts in this manual.
Engi
ne /
Alte
rnat
or A
ssem
bly
37Mo
unt a
nd B
olts f
or
WHS
1400
0R O
nly30
36
Refer
to ca
pacit
or ch
art
at fro
nt of
manu
al
4032
3933
41
42 31
43
35
38
Gask
et inc
luded
wi
th mu
ffler
34
37Mo
unt a
nd B
olts f
or
SHS1
4000
R On
ly30
36
Refer
to ca
pacit
or ch
art
at fro
nt of
manu
al
4032
3933
41
42 31
43
35
38
Gask
et inc
luded
wi
th mu
ffler
34
BOM
IDPa
rt No
.De
scrip
tion
Qty
3040
67L8
34Mo
unt, 1
4kW
AVR
Cap
acito
rs - M
ount
for S
HS14
000R
Only
131
4067
L838
Actua
tor A
rm -
Gove
rnor
132
4067
L839
Solen
oid M
ount
Brac
ket
133
4067
L840
Solen
oid M
ount
Brac
ket
138
Z471
73Ho
nda G
X690
RHVE
2, Ta
per x
Rop
e1
34Z4
7913
After
marke
t Muff
ler, G
X630
/690 (
Filter
Side
)1
37Z6
5413
Alter
nator
, 14.4
kVA
135
Z656
04So
lenoid
, 10.3
lb ho
lding
force
139
Z725
03Se
rrated
Flan
ge Lo
cknu
t, #10
NF2
36Z7
6102
Serra
ted F
lange
Bolt
, 10-
32 x
1/2" -
SHS
1400
0R O
nly40
Z771
50He
x Bolt
, M8x
1.25 x
20mm
241
Z773
52DI
N 12
5 Was
her,
M82
42Z7
8303
Mach
ine S
crew,
#10N
F x 1
/2"43
Z793
08Do
me H
ead R
ivet, 1
/8" x
3125
2 2 2Alte
rnat
or:
Mec
c A
lte In
c. S
20F-
P200
See
parts
cha
rt pa
ge 3
For m
aint
enan
ce o
r rep
air i
nfor
mat
ion
plea
se re
fer t
o th
e M
ecc
Alte
alte
rnat
or
man
ual th
at sh
ippe
d w
ith th
e ge
nera
tor.
Engi
ne:
Hon
da G
X690
RHVE
2, Ta
per x
Rop
e Fo
r mai
nten
ance
or r
epai
r inf
orm
atio
n pl
ease
refe
r to
the
Hond
a En
gine
man
ual
that
ship
ped
with
the
gene
rato
r.
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 7 of 12 For threaded parts installation, refer to the torque charts in this manual.
60
5154
52
59
64
58
63 62 616556 53 57
5550
53
60
5154
52
59
64
58
63 62 616556 53 57
5550
53
BOM
IDPa
rt No
.De
scrip
tion
Qty
50Z7
3223
Thick
Was
her,
5/16 x
0.12
5"2
5140
67W
806
Weld
ment,
Han
dle Lg
.1
52Z1
9909
Rubb
er B
umpe
r, 7/1
6" x
1"2
53Z7
3122
SAE
Was
her,
5/16"
454
Z712
17He
x Bolt
, 5/16
NC x
1-3/4
"2
55Z6
2823
Rubb
er G
romm
et, 5/
8" x
1/8"
156
Z343
03Sp
ring P
lunge
r, 1/2
" Pre
ss x
1.1" x
18 lb
s2
57Z7
2221
Hex L
ock N
ut, 5/
16NC
258
4067
W80
1Ge
nera
tor S
tanda
rd Lg
-Fra
me1
5940
67W
803
Axle
Weld
ment
160
Z123
01Co
tter P
in, 3/
32" x
3/4"
261
4067
L807
Leg,
Lg F
rame
RH
162
4067
L807
HLe
g, Lg
Fra
me LH
163
Z725
21Se
rrated
Flan
ge Lo
cknu
t, 5/16
NC8
64Z9
1315
4.00-
6 NHS
2PR
265
Z783
19Ma
chine
Scre
w, 5/
16NC
x 3/4
" Loc
king
8
Fram
e A
ssem
bly
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 8 of 12 For threaded parts installation, refer to the torque charts in this manual.
79
71
7880
77
76
73
75
92
74
8486
72
94
8987
70
82
8188
90
8583
93
9191
90
90
79
71
7880
77
76
73
75
92
74
8486
72
94
8987
70
82
8188
90
8583
93
9191
90
90
BOM
IDPa
rt No
.De
scrip
tion
Qty
7040
66L8
04Pa
nel, H
ome S
eries
171
Z626
16Th
erma
l Bre
aker
, 15A
x TC
1 OL1
272
Z626
210
30A
- Dou
ble B
reak
er1
73Z6
2629
50A
- Dou
ble B
reak
er1
74Z6
2813
Plug
, #18
175
Z628
27Ca
ble G
land,
18-2
5mm
176
Z634
03Re
cepta
cle, L
14-3
0 x 30
A x 1
25/25
0V1
77Z6
3404
Rece
ptacle
, L5-
30 x
30A
x 125
V1
78Z6
3406
Rece
ptacle
, 5-2
0R x
20A
x 125
V2
79Z6
3409
Rece
ptacle
, 14-
50R
x 50A
x 12
5/250
V1
80Z6
3410
Rece
ptacle
, 6-5
0R x
50A
x 125
/250V
181
Z645
01Vo
ltmete
r, 0-
150V
182
Z661
12Ro
cker
Swi
tch, 2
0A S
PST
1
BOM
IDPa
rt No
.De
scrip
tion
Qty
83Z7
2111
Hex N
ut, 1/
4NC
184
Z725
02Se
rrated
Flan
ge Lo
cknu
t, #10
NC2
85Z7
2511
Serra
ted F
lange
Lock
nut, 1
/4NC
186
Z727
51Ma
chine
Nut,
#10N
C2
87Z7
3431
Int -
Ext T
ooth
Was
her,
1/4"
188
Z734
32Int
- Ex
t Too
th W
ashe
r, #1
04
89Z7
6114
Flang
e Bolt
, 1/4N
C x 1
"1
90Z7
6711
Self-t
appin
g Scre
w, #1
0 x 1/
2"4
91Z7
8304
Mach
ine S
crew,
#6NC
x 3/8
"12
92Z7
8305
Mach
ine S
crew,
#10N
C x 3
/4"2
93Z7
8320
SEMS
Scre
w, #6
NC x
1/4" x
Exte
rnal
Tooth
8
Z948
2312
-14k
W A
VR C
ontro
l Pan
el De
cal -
SHS1
4000
R1
94Z9
4814
12-1
4kW
Con
trol P
anel
Deca
l - SH
S140
001Se
e wirin
g diag
rams
for
wi
ring h
arne
ss pa
rts nu
mber
s
Elec
trica
l Pan
el A
ssem
bly
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 9 of 12 For threaded parts installation, refer to the torque charts in this manual.
107
108
111
109
112
104
105
103
110
111
106
102
101
100
107
108
111
109
112
104
105
103
110
111
106
102
101
100
BOM
IDPa
rt No
.De
scrip
tion
Qty
100
4067
F801
EPA
fuel li
ne 1/
4" ID
x 26
"1
101
4067
F802
EPA
fuel li
ne 1/
4" ID
x 18
.5"1
102
4067
F803
EPA
fuel li
ne 3/
8" ID
x 6"
110
340
67W
802
Fuel
Tank
Weld
ment
110
4Z7
6714
Self-t
appin
g Scre
w, #1
0 x 1/
2" O
val H
ead C
ounte
rsunk
- Bl
ack Z
inc2
105
Z931
08EP
A Ra
tchet
Fuel
Cap,
Unlea
ded F
uel x
Unv
ented
with
Teth
er1
106
Z931
10EP
A Re
mote
Vent,
HB0
41
107
Z931
11Ve
nt Gr
omme
t For
Z93
110
110
8Z9
3118
Fuel
Gaug
e, Ge
nera
tor1
109
Z933
07EP
A Fu
el Lin
e, 1/4
" x 3"
111
0Z9
3308
EPA
Carb
on C
anist
er, 1
200c
c1
111
Z933
20Fu
el Lin
e Clip
, 1/2"
OD
Hose
511
2Z9
3323
Fuel
Shut-
Off V
alve,
1/4" G
ener
ator
1
Fuel
Tank
Ass
embl
y &
Fuel
Lin
es
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 10 of 12 For threaded parts installation, refer to the torque charts in this manual.
Wiri
ng D
iagr
am
Pan
elLE
D
QD
250
Z656
03S
olen
oid,
Red
arr
3014
2
Aut
o-Id
leS
olen
oid
30A
125V
L5-3
0ST
RP
500
ON
OFF
RIN
G#1
0
Z645
01V
oltm
eter
,0-1
50VR
ING
250
GFCI
Twist
wire
s to
geth
er w
hen
pass
ing
thro
ugh
sens
or
W B W B
ON
OFF
Line
Load
Z779
03Fl
ange
Hea
d,M
6x1.
0x
12m
m
Vie
wFa
cing
Pan
el
20A
125V
5-20
R
30A
125/
250V
L14-
30
Pop
out
Bre
aker
,15
A
4067
T800
12-1
4kW
Wiri
ngD
iag.
vsd
1105
15
Gro
und
toal
tern
ator
fram
e
#Z62
336
12-1
4kW
Gen
erat
orB
undl
e#Z
6234
012
-14k
WA
VR
Wire
Bun
dle
STR
P50
0
STR
P50
0ST
RP
500
SSP
#6
SSP
#6
Conn
ectio
n Ty
pe
Conn
ectio
n Id
entif
icat
ion
Size
s:#6 #8 #1
00.
156”
0.25
0”0.
313”
0.50
0”0.
750”
Conn
ectio
n Ty
pe
Conn
ectio
n Si
ze
Mal
e/Fe
mal
e Q
uick
Disc
onne
ctSe
rrat
ed R
ing
Snap
Spa
deFl
ag Q
uik
Disc
onne
ctPi
ggy
Back
Qui
k Di
scon
nect
Strip
Spad
eRi
ngHo
okM
ale/
Fem
ale
Bulle
tLo
ck T
ab
QD
SR SSP
FQD
PQD
STRP
SPDE
RIN
GHO
OK
BLLT
LT
QD
250
Neu
tralB
onde
dto
Fram
e
Bre
aker
Sw
itch
Alte
rnat
or(A
UX
)C
apac
itor
AV
RC
apac
itor
#25
Z623
36W
hite
Neu
trala
tele
ctric
alpa
nelh
ousi
ng
RIN
G#1
0
FQD
250
50A
125/
250V
14-5
0R50
A25
0V6-
50R
Wire
sP
rovi
ded
RIN
G#1
0
XY
Alte
rnat
or/E
ngin
e RIN
G#1
014
mF
40m
F
40m
F20
mF
QD
250
Gro
und
atel
ectri
cal
pane
lhou
sing
RIN
G#1
0
#1Z6
2336
Bla
ck(Y
)
#9Z6
2336
Whi
te
#2Z6
2336
Bla
ck
#3Z6
2336
Bla
ck
#4Z6
2336
Bla
ck
#5Z6
2336
Bla
ck
#7Z6
2336
Bla
ck
#8Z6
2336
Bla
ck
#19
Z623
36B
lack
#20
Z623
36B
lack
#21
Z623
36B
lack
#26
Z623
36B
lack
#27
Z623
36B
lack
#28
Z623
36B
lack
#29
Z623
36B
lack
#10
Z623
36W
hite
#11
Z623
36W
hite
#13
Z623
36W
hite
#14
Z623
36W
hite
#22
Z623
36W
hite
#12
Z623
36W
hite
#15
Z623
36G
reen
#16
Z623
36G
reen
#17
Z623
36G
reen
#23
Z623
36G
reen
#24
Z623
36G
reen
#31
Z623
36G
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Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 11 of 12 For threaded parts installation, refer to the torque charts in this manual.
Label Layout
Z94221Z94216Z94215
!
0°
NEVER use inside a home orgarage, EVEN IF doors and
windows are open.
N'employerJAMAIS dans lamaison ou dans des secteurs
partiellement inclus tels que desgarages, MÊME SI les portes et
les fenetres soient ouvertes.
Only use OUTSIDE and faraway from windows, doors,
and vents.
Employer seulemer DEHORSet loin de fenêtres, des porte
et des ventilateurs.
DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see
or smell.
L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,
Ceci est un toxique que vous ne pouvez ni voir ni sentir.
Z94225Z94252
Z94222 Z94252
NEUTRAL BONDED TO FRAME NEUTRE RACCORDÉ AU BÂTI
120 V
AC
240 V
AC BREAKERDISJONCTEUR
IDLE CONTROLRALENTI AUTO
CIRCUIT BREAKERSINTERRUPTEUR
DE CIRCUIT
AC BREAKERDISJONCTEUR
PUSH TO RESETPRESSER POURRÉINITIALISER
Z94823
AVR
GOODOUT OF RANGEAUTO-IDLE
Z94823
Z94814 SHS14000
SHS14000R
Z94440
Z94440
Z946515
Z946514
Z94221Z94216Z94215
!
0°
NEVER use inside a home orgarage, EVEN IF doors and
windows are open.
N'employerJAMAIS dans lamaison ou dans des secteurs
partiellement inclus tels que desgarages, MÊME SI les portes et
les fenetres soient ouvertes.
Only use OUTSIDE and faraway from windows, doors,
and vents.
Employer seulemer DEHORSet loin de fenêtres, des porte
et des ventilateurs.
DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see
or smell.
L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,
Ceci est un toxique que vous ne pouvez ni voir ni sentir.
Z94225Z94252
Z94222 Z94252
Z94440
Z94440 Z946515
Z946514
Z946320
Z946321
Z946309
Z946520
Z946522
Z946523
Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316
Rev # 201015Page 12 of 12 For threaded parts installation, refer to the torque charts in this manual.
Accessories
Call your dealer for pricing and availability
#Z93201 U1 250CCA Lawn & Garden Battery
The perfect battery to reliably get your generator started.
#Z93201
Available as a download atwww.surgemaster.ca
Availalbe in three sizes. G20211 • 10’ Power CordG20212 • 20’ Power CordG20213 • 25’ Power Cord
Generator Extention cord, the right length and size, to make the most of your generator. • Heavy Duty SJTW Cable • -40° cold weather jacket• Nema L14-30P 30a 125/250v Plug• Nema L14-30R 30a 125/250v Connector• Water & Flame Resistant• UL, OSHA compliant
#G20211
#Z97095 GENERATOR OPERATOR’S MANUAL