+ All Categories
Home > Documents > SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts...

SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts...

Date post: 19-Apr-2020
Category:
Upload: others
View: 6 times
Download: 0 times
Share this document with a friend
38
SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL 5376000105 January 1, 2018 © 2018 Jerr-Dan Corporation. All Rights Reserved 13224 Fountainhead Plaza Hagerstown, MD 21742 Phone (717) 597-7111 www.jerr-dan.com
Transcript
Page 1: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

SIDE RECOVERY SYSTEM(CARRIER)

PARTS MANUAL

5376000105 January 1, 2018 © 2018 Jerr-Dan Corporation. All Rights Reserved

13224 Fountainhead PlazaHagerstown, MD 21742Phone (717) 597-7111

www.jerr-dan.com

Page 2: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that
Page 3: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 3

Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.

Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual.

This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).That information is provided by the chassis manufacturer.

When ordering parts, please refer to your unit’s Serial Number and Model Number. This information is be found on the aluminum tag riveted to the frame crossmem-ber of the Side Recovery System as shown below:

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at [email protected] or by FAX on 717-485-7162.Manufactured under one or more of the following patents: 5,575,606; 5,672,042; 5,697,741; 5,713,714; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other Patents Pending.Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,Reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

This manual covers the following Jerr-Dan Models:SRS-10, AIR F/S, 3+1 Side Recovery System (10,000 lb)SRS-10, 3+1 Side Recovery System (10,000 lb)SRS-10, AIR F/S Side Recovery System (10,000 lb)SRS-10 Side Recovery System (10,000 lb)SRS-8, 3+1 Side Recovery System (8,000 lb)SRS-8 Side Recovery System (8,000 lb)

.ONLEDOM.ONLAIRES

MANUFACTURED BY: JLG INDUSTRIES, INC.

1001127222-00

FOR:

DO NOT EXCEED THE ABOVE STRUCTURAL RATINGS CAPACITIES.FOLLOW ALL INSTRUCTIONS ON CONTROLS AND UNIT.

PATENT PENDING

STRUCTURALCAPACITY:

LBS.

WINCHRATING:

WIRE ROPEWORKING LIMIT:

.SBL.SBL

Page 4: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 4

Page 5: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 5

TABLE OF CONTENTSSide Recovery System Assembly 6Cylinder Assembly - 3320000229 14Hydraulic Lines and Fittings Installation 16Valve Assembly - 3619000010 20Air Freespool Installation 22Linear Actuator Installation 24SRS Decal Installation 26Winch - 8K Planetary Gear w/ Manual Freespool - 7970000157 28Winch -10K Planetary Gear w/ Manual Freespool - 7970000158 30Winch -10K Planetary Gear w/ Air Freespool - 7970000166 32Part Number Index 34

Page 6: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 6

SIDE RECOVERY SYSTEM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 3455000058 SRS Frame 12 3170000473 Spade Boom 23 3320000229 Cylinder 24 4691000296 Pin 25 4691000429 Pin 26 3760133 Retaining Ring 97 3706000363 Plate 28 4691000495 Pin 29 7754000019 Retaining Ring 610 3691000064 Pin 211 7691000001 Pin 212 3619000010 Valve Bank 113 7970000157 Winch 8K 1

7970000158 Winch 10K 17970000166 Winch 10K 1

14 7950160000 Lockwasher, 0.38" ID 315 641606 Capscrew, 0.38" - 16NC x 0.75" 616 4891800 Washer, 0.50" ID 2017 1001139343 Bolt, 0.50" - 13NC x 1.25" 818 7295000118 Controller, Wireless 6 Function 1

7295000130 Controller, Wireless 6+2 Function 119 7661000007 Nut, #10 420 7104100613 Screw, #10 - 32 x 0.75" 421 3178000517 Bracket, LH 122 3178000518 Bracket, RH 123 641812 Capscrew, 0.50" - 13 x 1.50" 1024 3706000364 Plate 125 7843000035 Spring 226 3691000259 Pin 127 4949000059 Washer 228 3691000260 Pin 129 1001206388 Swing Boom 130 1001206161 Sheave Head 131 1001206167 Cable Guide 132 7809000001 Sheave. 0.38" Wire Rope 133 1001206171 Pin 134 88671008 Grease Fitting 135 7754000005 Retaining Ring 136 7253000002 Grease Cap 1

ITEM PART NO. DESCRIPTION QTY37 4691000513 Pin 138 7809000021 Sheave 139 4706005651 Plate 140 4209000336 Bushing 141 641820 Capscrew, 0.50" -13 x 2.50" 442 7660182601 Locknut, 0.50" - 13NC 1444 3241000208 Headboard 145 7552000385 Harness, 3-Section 1

7552000413 Harness, 3+1 Section 146 4706005650 Plate 147 3763000188 Rod 148 4706005672 Plate 1

4706006211 Plate 14314000167 Plate

50 7790161253 Screw, 0.38" - 16NC x 0.75" 251 4831000126 Spacer 252 4831000127 Spacer 253 652016 Capscrew, 0.63"-18 x 2.00" 1254 7660202347 Locknut, 0.63" - 18NF 1255 7804000007 Shackle 156 7248000077 Wire Rope 1

7248000070 Wire Rope 157 7274000053 Clamp 458 641508 Capscrew, 0.31" - 18 x 1.00" 459 4751500 Washer 460 7660152601 Locknut, 0.31" - 18NC 461 7002000519 Snatchblock 162 7690051641 Pin 163 4706005752 Plate 266 3841143 Keeper Rod 167 4711600 Washer 168 651606 Capscrew, 0.38" - 24 x 0.75" 169 7950180153 Flatwasher, 0.50" ID 1

Page 7: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 7

SIDE RECOVERY SYSTEM ASSEMBLY

Page 8: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 8

SIDE REOVERY SYSTEM ASSEMBLY

52

54

51

53

1

Page 9: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 9

SIDE RECOVERY SYSTEM ASSEMBLY

15 26

28

42

639

38

27

46

37

6

4041

27

35

29

3067

68

66

33

3436

3231

Page 10: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 10

SIDE RECOVERY SYSTEM ASSEMBLY

6

3

2

6

911

7

8

109

5

6

55

4

6

Page 11: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 11

SIDE RECOVERY SYSTEM ASSEMBLY

13

42

42

4816

23

23

47

62

1716

63

21 2425

23

16

22

Page 12: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 12

SIDE RECOVERY SYSTEM ASSEMBLY

15

1450

49

20

1845

19

12

Page 13: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 13

SIDE RECOVERY SYSTEM ASSEMBLY

44

2316

42

42

1623

Page 14: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 14

CYLINDER ASSEMBLY - 3320000229

ITEM PART NO. DESCRIPTION QTY1 3071000213 Barrel 12 3763000187 Rod 13 4698000007 Piston 14 7754000003 Wear Ring 25 7796000063 Piston 16 7755224609 Back-Up Ring 27 7755224000 O-Ring 18 4553000008 Head 19 7755334000 O-Ring 110 7755334609 Back-Up Ring 111 7754000004 Wear Ring 112 7796000024 Rod Seal 113 7796000008 Rod Wiper 114 7754000002 Retaining Ring 115 7754000026 Retaining Ring 116 7661000034 Locknut 2

Page 15: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 15

CYLINDER ASSEMBLY - 3320000229

16

44 5

44

3

67

2

1

14

8

910 11

12

13

15

Page 16: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 16

HYDRAULIC LINES AND FITTINGS INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 4567133058 Hose Assembly 12 4570000104 Hose 13 4570000099 Hose Supply 14 7445081043 Adapter 15 7443000446 Fitting 16 7443000445 Fitting 17 7443000374 Fitting 18 4577000006 Hose Kit 19 7819000005 Sleeve 110 7894000004 TieStrap 811 7445060643 Adapter 212 7445060645 Elbow 813 7445061043 Adapter 214 7274000080 Clamp 215 7445081045 Elbow 116 7445080818 Nut 1

Hose Kit - 4577000006101 4569142018 Hose Assembly 1102 4567123023 Hose Assembly 1103 4567122022 Hose Assembly 1104 4567122034 Hose Assembly 1105 4567122032 Hose Assembly 1106 4567122030 Hose Assembly 2

Page 17: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 17

HYDRAULIC LINES AND FITTINGS INSTALLATION

HYDTANKSTABILIZER EXTEND

CYLINDERPASSENGER'S SIDE

STABILIZER EXTEND CYLINDER

DRIVER'S SIDE

SIDE RECOVERY WINCH

102

103

101

106

104

105

106

12

12

12

12

11

11

12

415

5

1

2

6

7

13

14

14

3

Page 18: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 18

HYDRAULIC LINES AND FITTINGS INSTALLATION

4

11

1213103

13102

10311

102

101

12

12

12106

104

106105

12

12

1212

104 106

105

106

4101

910

3

6714

11516

2514

Page 19: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 19

HYDRAULIC LINES AND FITTINGS INSTALLATION

PAGE INTENTIONALLY LEFT BLANK

Page 20: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 20

VALVE ASSEMBLY - 3619000010

ITEM PART NO. DESCRIPTION QTY1 7619000008 Manifold 12 7935000349 Valve - S/D 33 7935000350 Valve - PB 14 7935000280 Valve - Rlf 15 7935000327 Valve - Chk 46 7935000328 Valve - Pilot 27 7443000114 Plug 1

Page 21: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 21

VALVE ASSEMBLY - 3619000010

2

2

2

4

6 5

6

3

1

5

5

7

Page 22: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 22

AIR FREESPOOL INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 7565000014 Tubing 202 7935000182 Valve 23 7443000364 Fitting 44 7640000002 Muffler 25 7443000154 Bushing 16 7443000155 Elbow 17 7443000156 Fitting 28 7935000120 Pressure Valve 19 7443000152 Plug 110 7443000366 Fitting 111 7935000248 Valve 112 7443000371 Tee 113 7443000365 Fitting 214 7443000151 Nipple 115 7935000229 Valve 116 7894000004 Tie Strap 1017 7330000839 Decal 218 7274000040 Clamp 219 7115151050 Capscrew, 0.31" - 18NC x 1.25" 220 7950150161 Flatwasher, 0.31" ID 421 7660152601 Locknut, 0.31" - 18NC 2

Page 23: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 23

AIR FREESPOOL INSTALLATION

3

3

4

2

15

1

3

3

4

2567

897

1011

12

1313

14 2

1

172

17

18192021

15

12

Page 24: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 24

LINEAR ACTUATOR INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 7005000003 Linear Actuator 12 4178000664 Bracket 13 4178000665 Bracket 14 7115150864 Bolt, 0.31” - 18NC x 1.00” 25 7660152601 Locknut, 0.31” - 18NC 66 7950150161 Flatwasher, 0.31” ID 47 4211000001 Bushing 48 7950220141 Flatwasher, 0.75” ID 29 7691000064 Rod 110 1001198871 Plate 211 7115150664 Bolt, 0.31” - 18NC x 0.75” 4

Page 25: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 25

LINEAR ACTUATOR INSTALLATION

11

8

710

5 3

24

1

7

10

117

9

5

6

6

5

Page 26: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 26

SRS DECAL INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 7330000708 Decal, Warning 22 7330000709 Decal, Lubrication 13 7330000707 Decal, Winch Free Spool 14 7330000711 Decal, Valve Manual Override 15 1001127222 Decal, ID Tag 16 7759000004 Pop Rivet 47 7330000713 Decal, Winch Warning 18 7330000714 Decal, SRS Logo 29 7330000599 Decal, Warning Pinch Point 510 7330000580 Decal, Outriggers/Stabilizers 211 7330000723 Decal, SRS Operations 1

Page 27: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 27

SRS DECAL INSTALLATION

1

2

3

56

7

4

8

9

10

99 9

Star Placard

Checklist

910

11

Page 28: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 28

WINCH - 8K PLANETARY GEAR W/ MANUAL FREESPOOL - 7970000157

ITEM PART NO. DESCRIPTION QTY1 9970960027 Drum 12 9551960018 Shifter Assembly 13 70050612 Stator 64 70050613 Disc 55 70050614 Piston 16 70050615 Piston 17 9472960042 Gear 18 70050456 End Bearing - Motor 19 70050456 End Bearing - Gear Housing 110 70050617 Input Shaft 111 70050618 Plate 212 9209960023 Bushing 113 70050457 Bushing 114 70050619 Capscrew, 0.31" - 18NC x 2.50" 415 9120960025 Capscrew, 0.50" - 13NC x 0.75" 816 70050682 Screw, 0.25" - 20NC x 0.50" 217 9786960006 Setscrew, 0.38" - 16NC x 1.00" 118 70050627 Capscrew, 0.50" - 13NC x 1.75" 219 7785140404 Setscrew, 0.25" - 20NC x 0.25" 120 70050628 Nut, 0.38" - 16NC 121 9970418163 Lockwasher, 0.31" ID 422 9949960016 Lockwasher, 0.50" ID 223 9309960009 Coupling 124 9443960010 Fitting 225 70050458 Gasket 126 9472960043 Ring Gear 127 9626960012 Motor 128 70050459 O-Ring 129 70050460 O-Ring 130 70050461 O-Ring 131 70050462 O-Ring 132 70050463 Backup Ring 133 70050464 Backup Ring 134 70050465 O-Ring 135 9691960001 Pin 136 9701960016 Plug 137 9796960049 Seal 138 9754960039 Snap Ring 239 70050466 Retaining Ring 1

ITEM PART NO. DESCRIPTION QTY40 70050622 Spring 941 9912960035 Tube 142 9935960142 Valve 143 9812960005 Shim 144 9949960017 Thrust Washer 145 9183960002 Vent 146 70050626 Retaining Ring 1

Page 29: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 29

WINCH - 8K PLANETARY GEAR W/ MANUAL FREESPOOL - 7970000157

9

10

1523

47

26

46

19

24

31

39

2825 43

45

6

3533

3732

7

3436

4

5

38

14

26

1216

18

22 20

2

40 49

12

16

4129

8

42

48

11

13

1

273

21

17

44

30

42

Page 30: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 30

WINCH -10K PLANETARY GEAR W/ MANUAL FREESPOOL - 7970000158

ITEM PART NO. DESCRIPTION QTY1 70050525 Drum Assembly “Y” 12 9551960018 Shifter Assembly 13 70050625 Cover - Gear Housing 14 70050612 Stator - Brake 65 70050613 Disc Brake 56 70050614 Piston Brake 17 70050615 Piston Brake Backup 18 9472960042 Gear - Output, Sun 19 70050616 End Bearing - Gear housing 110 70050456 End Bearing - Motor 111 70050617 Shaft - Input “Y” Drum 112 70050618 Plate - Tie “Y” Drum 213 9209960023 Bushing - Drum 114 70050457 Bushing - Drum, Motor End 115 70050619 Capscrew, 0.31”-18NC x 2.50” 416 9120960025 Capscrew, 0.50”-13NC x 0.75” 817 9120960081 Capscrew, 0.38”-16NC x 0.75” 418 9786960006 Setscrew, 0.38”-16NC x 1.00” 119 70050627 Capscrew, 0.50”-13NC x 1.75” 220 7785140404 Setscrew, 0.25”-20NC x 0.25” 121 70050620 Screw, #10-24NC x 0.38” 222 70050628 Jamnut, 0.38”-16NC 123 9970418163 Lockwasher, 0.31” ID 424 9949960031 Lockwasher, 0.50” ID 225 70050621 Coupling - Motor 126 9443960010 Fitting 227 9796960047 Gasket 128 70050458 Gasket 129 9472960043 Gear - Ring 130 9183960002 Fitting, Vent 131 9626960027 Motor - Hydraulic 132 70050459 O-Ring 133 70050460 O-Ring 134 70050461 O-Ring 135 70050462 Ring - Backup 136 70050463 Ring - Backup 137 70050464 Ring - Backup 138 70050465 O-Ring 139 9691960001 Pin, Spiral 1

ITEM PART NO. DESCRIPTION QTY40 9701960016 Plug 141 9796960049 Seal 142 9754960039 Snap Ring 243 70050466 Ring - Internal Retaining 244 70050626 Ring - Internal Retaining 145 70050622 Spring - Brake 1146 9912960035 Tube - Brake Release (Ports Up) 147 9935960142 Valve - Motor Contorl “B” Rotation 148 9812960005 Washer - Thrust 149 9949960017 Washer - Thrust 1

Page 31: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 31

WINCH -10K PLANETARY GEAR W/ MANUAL FREESPOOL - 7970000158

9

10

1523

47

26

46

19

24

31

39

2825 43

45

6

3533

3732

7

3436

4

5

38

14

26

1216

18

22 20

2

40 49

12

16

4129

8

42

48

11

13

1

273

21

17

44

30

42

Page 32: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 32

WINCH -10K PLANETARY GEAR W/ AIR FREESPOOL - 7970000166

ITEM PART NO. DESCRIPTION QTY1 70050525 Drum Assembly “Y” 12 9812960005 Shifter Assembly 13 70050662 Decal - Slide Pad / Pivot Joint 14 9949960017 Washer - Thrust 15 70050625 Cover - Gear Housing 16 70050612 Stator - Brake 67 70050613 Disc Brake 58 70050614 Piston Brake 19 70050615 Piston Brake Backup 110 9742960064 Gear - Output, Sun 111 70050616 End Bearing - Gear housing 112 70050456 End Bearing - Motor 113 70050617 Shaft - Input “Y” Drum 114 70050618 Plate - Tie “Y” Drum 215 9209960023 Bushing - Drum 116 70050457 Bushing - Drum, Motor End 117 70050619 Capscrew, 0.31”-18NC x 2.50” 418 9120960025 Capscrew, 0.50”-13NC x 0.75” 819 9120960081 Capscrew, 0.38”-16NC x 0.75” 420 9786960006 Setscrew, 0.38”-16NC x 1.00” 121 70050627 Capscrew, 0.50”-13NC x 1.75” 222 7785140404 Setscrew, 0.25”-20NC x 0.25” 123 70050620 Screw, #10-24NC x 0.38” 224 70050628 Jamnut, 0.38”-16NC 125 9970418163 Lockwasher, 0.31” ID 426 9949960031 Lockwasher, 0.50” ID 227 70050621 Coupling - Motor 128 9443960010 Fitting 229 9796960047 Gasket 130 70050458 Gasket 131 9472960043 Gear - Ring 132 9183960002 Fitting, Vent 133 9626960027 Motor - Hydraulic 134 70050459 O-Ring 135 70050460 O-Ring 136 70050461 O-Ring 137 70050462 Ring - Backup 138 70050463 Ring - Backup 139 70050464 Ring - Backup 1

ITEM PART NO. DESCRIPTION QTY40 70050465 O-Ring 141 9691960001 Pin, Spiral 142 9701960016 Plug 143 9796960049 Seal 144 70050100 Shim 245 9754960039 Snap Ring 246 70050466 Ring - Internal Retaining 147 70050626 Ring - Internal Retaining 148 70050622 Spring - Brake 1149 9912960035 Tube - Brake Release (Ports Up) 150 70050701 Valve - Motor Control “A” Rotation 1

Page 33: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105Carrier Side Recovery System Parts Manual - Page 33

WINCH -10K PLANETARY GEAR W/ AIR FREESPOOL - 7970000166

37

15

11

12

1725

50

4941

3027 46

48

8

35

3934

9

3638

6

7

40

16

28

14

18

20

24 22

14

18

4331

10

45

4

13

1

295 19

3

44

242

23

32

47

33

26

21

28

45

Page 34: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5-376-000105Carrier Side Recovery System Parts Manual - Page 34

Part Number Page Part Number Page Part Number Page Part Number Page641508 ............................................. 6641606 ............................................. 6641812 ............................................. 6641820 ............................................. 6651606 ............................................. 6652016 ............................................. 63760133 ........................................... 63841143 ........................................... 64711600 ........................................... 64751500 ........................................... 64891800 .......................................... 670050100 ...................................... 3270050456 .......................... 28, 30, 3270050457 .......................... 28, 30, 3270050458 .......................... 28, 30, 3270050459 .......................... 28, 30, 3270050460 .......................... 28, 30, 3270050461 .......................... 28, 30, 3270050462 .......................... 28, 30, 3270050463 .......................... 28, 30, 3270050464 .......................... 28, 30, 3270050465 .......................... 28, 30, 3270050466 .......................... 28, 30, 3270050525 ................................ 30, 3270050612 ........................... 28, 30, 3270050613 ........................... 28, 30, 3270050614........................... 28, 30, 3270050615........................... 28, 30, 3270050616 ................................ 30, 3270050617 ........................... 28, 30, 3270050618........................... 28, 30, 3270050619........................... 28, 30, 3270050620 ................................ 30, 3270050621 ................................ 30, 3270050622 .......................... 28, 30, 3270050625 ................................ 30, 3270050626 .......................... 28, 30, 32

70050627 .......................... 28, 30, 3270050628 .......................... 28, 30, 3270050662 ...................................... 3270050682 ...................................... 2870050701 ....................................... 3288671008 ......................................... 61001127222 ................................... 261001139343 ..................................... 61001198871 ................................... 241001206161 ..................................... 61001206167 ..................................... 61001206171 ..................................... 61001206388..................................... 63071000213 ................................... 143170000473 ..................................... 63178000517 ..................................... 63178000518 ..................................... 63241000208 ..................................... 63320000229 .................................... 63455000058 .................................... 63619000010 .................................... 63691000064 .................................... 63691000259 .................................... 63691000260 .................................... 63706000363 .................................... 63706000364 .................................... 63763000187 ................................... 143763000188..................................... 64178000664 .................................. 244178000665 ................................... 244209000336 .................................... 64211000001 ................................... 244314000167 ..................................... 64553000008 .................................. 144567122022 ................................... 164567122030 ................................... 164567122032 ................................... 16

4567122034 ................................... 164567123023 ................................... 164567133058 ................................... 164569142018 ................................... 164570000099 .................................. 164570000104 .................................. 164577000006 .................................. 164691000296 .................................... 64691000429 .................................... 64691000495 .................................... 64691000513 ..................................... 64698000007 .................................. 144706005650 .................................... 64706005651..................................... 64706005672 .................................... 64706005752..................................... 64706006211 ..................................... 64831000126 ..................................... 64831000127 ..................................... 64949000059 .................................... 67002000519 ..................................... 67005000003 .................................. 247104100613 ..................................... 67115150664 ................................... 247115150864 ................................... 247115151050 .................................... 227248000070 .................................... 67248000077 .................................... 67253000002 .................................... 67274000040 .................................. 227274000053 .................................... 67274000080 .................................. 167295000118 ..................................... 67295000130 .................................... 67330000580 .................................. 267330000599 .................................. 267330000707 .................................. 26

7330000708 .................................. 267330000709 .................................. 267330000711 ................................... 267330000713 ................................... 267330000714 ................................... 267330000723 .................................. 267330000839 .................................. 227443000114 ................................... 207443000151 ................................... 227443000152 ................................... 227443000154................................... 227443000155 ................................... 227443000156 ................................... 227443000364 .................................. 227443000365 .................................. 227443000366 .................................. 227443000371 ................................... 227443000374 ................................... 167443000445 .................................. 167443000446 .................................. 167445060643 .................................. 167445060645 .................................. 167445061043 ................................... 167445080818 ................................... 167445081043 ................................... 167445081045 ................................... 167552000385 .................................... 67552000413 ..................................... 67565000014 .................................. 227619000008 .................................. 207640000002 .................................. 227660152601 ......................... 6, 22, 247660182601 ..................................... 67660202347 .................................... 67661000007 .................................... 67661000034 .................................. 147690051641 ..................................... 6

PART NUMBER INDEX

Page 35: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5-376-000105Carrier Side Recovery System Parts Manual - Page 35

Part Number Page Part Number Page Part Number Page Part Number Page7691000001 .................................... 67691000064 .................................. 247754000002 .................................. 147754000003 .................................. 147754000004 .................................. 147754000005 .................................... 67754000019 .................................... 67754000026 .................................. 147755224000 .................................. 147755224609 .................................. 147755334000 .................................. 147755334609 .................................. 147759000004 .................................. 267785140404 ....................... 28, 30, 327790161253 ..................................... 67796000008 .................................. 147796000024 .................................. 147796000063 .................................. 147804000007 .................................... 67809000001 .................................... 67809000021 .................................... 67819000005 .................................. 167843000035 .................................... 67894000004 ............................ 16, 227935000120 .................................. 227935000182 .................................. 227935000229 .................................. 227935000248 .................................. 227935000280 .................................. 207935000327 .................................. 207935000328 .................................. 207935000349 .................................. 207935000350 .................................. 207950150161 ............................. 22, 247950160000 .................................... 67950180153 ..................................... 67950220141 ................................... 24

7970000157 ..................................... 67970000158 ......................... 6, 28, 307970000166 .............................. 6, 329120960025 ...................... 28, 30, 329120960081 ............................ 30, 329183960002 ...................... 28, 30, 329209960023 ...................... 28, 30, 329309960009 .................................. 289443960010 ...................... 28, 30, 329472960042 ............................ 28, 309472960043 ...................... 28, 30, 329551960018 ............................. 28, 309626960012 .................................. 289626960027 ............................ 30, 329691960001 ...................... 28, 30, 329701960016 ....................... 28, 30, 329742960064 .................................. 329754960039 ...................... 28, 30, 329786960006 ...................... 28, 30, 329796960047 ............................ 30, 329796960049 ...................... 28, 30, 329812960005 ...................... 28, 30, 329912960035 ...................... 28, 30, 329935960142 ............................ 28, 309949960016 .................................. 289949960017 ...................... 28, 30, 329949960031 ............................ 30, 329970418163 ....................... 28, 30, 329970960027 .................................. 28

PART NUMBER INDEX

Page 36: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that
Page 37: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that
Page 38: SIDE RECOVERY SYSTEM (CARRIER) PARTS MANUAL...2018/01/01  · Carrier Side Recovery System Parts Manual - Page 3 5376000105 Jerr-Dan Corporation strives to provide information that

5376000105

Phone (800) 926-9666


Recommended