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DATASHEET FOR PIG SIGNALLER I Document No.: MH2145-C06D-IC-DAS-0014 Sheet 2 012

NOTE: Indicate Information to be Completed by Purchaser 0 By Manufacturar

Applicable to: J

Proposal Purchase As Built

Client: HPCL Project: EPMC services for HPCL's RKPL project

Tag no.: 6D-XXIS 8002 QTY.: ~ Job No.: 513 .. MH 2145

Site: At Rewarl

Description: PIG SIGNALLER INTRUSIVE TYPE

Mfr,:

SITE DATA

Installation: D Indoor Outdoor Roof Shelter

II.OSPh_ [2] Onshore Offshore Other Non Corrosive corrosive Salt landen Moisture

PIG SIGNALLER MATERIAL SPECIFICATION

PART SPECIFIED MATERIAL MATERIAL OFFERED

BODY ASTMA 105

INTERNALS SS316

f7I DESIGN CONDITION [2] Design Pressure 98 Kg/cm2g Operating Pr ... ure 60-96 Kg/cm2g C.A. 3mm [2] Deslan Temp. a/59 DC MinIMax Operating Temp. 25 DC [2] Design ASME B31.4 Hydrostatic Pressure 147 Kglcm2g

--0 Others Repairable under line pressure [2] End Connection: 2- FLANGED RATING 600# MOC C.S. [2] Run Pipeline Size 18- Thickness 7.9mm 0 Fluid Handled: Motor Sprit(MS). High Speed Diesel(HSD). Sup. Kerosene Oil(SKO) [2] Electrical Area cllaslflcatlon: IEC-Zone-1. Gas Group IIA & liB. Tem~ Class T3

Installation: 12'0 Clock Position, On Llneplpe in between IJ & Barred Tee

MICRO SWITCH DETAIL

RATING: Potential free Contact of rating 24V DC. 2A. SPOT

ENCLOSURE: Weather Proof to NEMA-4 & Rame Proof end. Enclosure certified for area classification

CABLE CONNECTION: 1/2n NPTF

MINIMUM DATA REQUIREMENT

Priced Spare Part Ust Material Test Certificate Reports Inspection Reports Testing Results

Test Report Operation & Maintainence Procedures Installation Procedures G A Drawing with BOM

IV. \A\ Sw~ ~ .. 0 Issued for Use MARg~'~' MISS KSHN 17/1/2013 B Issued for Customer Review MARS MISS KSHN 10/1/2013 A Issued for SOC MARS MISS KSHN 101112013

Rev. Description Prepared By Checked By Approved By Date

• Worley Pa rsons resources & energy

EPMC Services for Rewari-Kanpur Pipeline

Specification for Pig Signaller (Intrusive Type)

MH2145-COOO-iN-SPC-0012

17 January 2013

Raheja Plaza 101. 1st Floor. LBS Marg. Ghatkopar (W), Mumbai- 400086. India Tel: +91 22 6781 8000 Fax: +91 22 6781 8080

@ 2012Hydrocarbons

resources & energy • WorlayParsons

EPMC SERVICES FOR REWARI-KANPUR PIPEUNE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

SYNOPSIS

This document presents the Specification for Pig Signaller (Intrusive Type) for the EPMC Services for Rewarl-Kanpur Pipeline.

Disclaimer

This document has been prepared on behaff of and for the exclusive use of HPCL, and Is subject to and Issued in accordance with the agreement between HPCL and Worleyparsons Sea India Pvt Ltd. WorleyParsons Sea India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party.

Copying this document without the permission of HPCL and Wor/eyParsons Sea India Pvt Ltd is not permitted.

EPMC SERVICES FOR REW ARI-KANPUR PIPELINE REV DESCRIPTION ORIG REVIEW WORlEY DATE CUSTOMER DATE

PARSONS APPROVAL APPROVAL

A Issued for Squad Check MARS MISS KSHN 10"Jan, 13

B Issued For Client MARS MISS KSHN 10" Jcw1, 13 Comments

MARF ~ 0 Issued for Use MIS's:? 17"Jan,13 KS N'

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EPMC SERVICES FOR REWARI-KANPUR PIPELINE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

EXECUTIVE SUMMARY

Hlndustan Petroleum Corporation limited (hereinafter referred to as "HPCL") proposes to lay cross

country multiproduct white 011 pipeline (440 Km) for distribution of products in Northern India. The

pipeline shall be laid from the existing Terminal at Rewari, In Haryana up to Kanpur in Uttar Pradesh.

The product shall be made available from the existing Mundra- Delhi Pipeline and ongoing Raman

Mandl - Bahadurgarh Pipeline. HPCL had commissioned 1054km Mundra Deihl Pipeline (herein after

referred to as "MDPL) for transportation of multiproduct white oil from Mundra, in the state of Gujarat to

Bahadurgarh, in Haryana (Near Delhi) Delhi Pipeline in the year 2007 for handling 5 grades of

products.

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EPMC SERVICES FOR REWARI-KANPUR PIPELINE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

CONTENTS

1.0 SCOPE •••.•••.•..••••.••.••••.•.•••••••.••••••..•••..•••..••••.•.•.•.••••..••••••••• 5

2.0 MATERIAL ••••.•••••..•.•..•••••••••.•••..••...•••••.••..••••••.•••••.••••.•.•••••. 5

3.0 DESIGN AND CONSTRUCTION REQUIREMENT ..•••••••••••.••••• 5

4.0 INSPECTION AND TESTS •••.••.••••..•••.••••••.•••••••••••••••..••••...••• 6

5.0 TEST CERTIFICATES ••••.•••••••.•.••...•....••••.••••••••••••••••.••••.•.••• 6

6.0 PAINTING, MARKING AND SHIPMENT ................................ 7

7.0 SPARES AND ACCESSORIES •••••••••••.••.••...•••....••.•.••.•.••..•••. 7

8.0 DOCUMENTATION •.•.•••.•.•••••••..•.•..••••••••••••.••••.•.••....•••••..•••. 7

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EPMC SERVICES FOR REWARI-KANPUR PIPELINE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

1.0 SCOPE

This specification covers the minimum requirements for the design, manufacture, testing and supply of Pig Slgnallers(INTRUSIVE TYPE), used for the detection of passage of pig and instrumented gauging pigs, to be installed in pipeline systems handling hydrocarbons in liquid.

Requirement of Pig Signaller one is on the barrel of pig at 120'CIock position of each Pig launcher and receiver supplied afong with each Pig launcher & Receiver and one on pipeline top at12 o'clock position supplied extra and fitted by pipe laying Contractor

This specification does not cover pig signalers for sour hydrocarbons (liquid I gas) service as defined In NACE Standard MR017S-98.

2.0 MATERIAL

2.1 The material used in manufacture of the main components of the Pig Signaller shall be as under:

a. All metallic parts except scarfed welding based : b. Scarfed welding base c. Soft Seats

SS316 CS, ASTM A 105

PTFE/VITON

Other components shall be as per Manufacturer's Standard. suitable for the service conditions indicated in Data Sheet. which will be subject to approval by Purchaser.

2.2 Scarfed welding base shafl have Carbon Equivalent (CE) not greater than 0.45 on check analYSis. calculated as per the following formula:

CE= C+ Mn+ Cr+ Mo+ V+Ni+ Cu 6 5 15

3.0 DESIGN AND CONSTRUCTION REQUIREMENT

3.1 Pig Signallers shafl be designed to meet the reqUirements of pipeline material, diameter. wall thickness and service conditions indicated in the Data Sheet.

3.2 Pig Signallers shafl be bi-directional type. having pivot-less tumbler mechanism and laminated trigger blades.

3.3 Design of Pig Signallers shall be such that any possibility of Signaller being operated by line pressure is eliminated. Also design of Pig Signallers shall be such that repair and

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EPMC SERVICES FOR REWARI-KANPUR PIPELINE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

installation of internal I accessories are possible under pressure, without removing the unit from the line.

3.4 Pig Signallers shall be provided with a visual Indicator to indicate the passage of pigs, by means of spring loaded metal shaft. The arm shall lock in down position when manuals reset.

3.5 Pig Signallers shall be fitted with sealed, weather proof and explosion proof Switch for remote signal Indication. The area classification and rating of transmitter shall be as Indicated /n Data Sheet.

3.6 Pig signaler shall be fitted with switch (Potential free Contact of rating 24V DC. 2A, SPOn. The switch shall be suitable for IEC Zone 1. Gr. IIA. liB and temp, T3. The switch shall be housed in weather proof to NEMA-4. and shall be EEx'd' certified. (CCCE certificate for the same shall be provided)

3.7 Pig signaler shall have local indicator through LED for pig indicator.

3.8 All welds shall be made by welders and welding procedures qualified in accordance with the provisions of ASME Section IX.

3.9 Whenever specified in the Data Sheet, Pig Signallers shall be provided with extension suitable for installation on underground pipeline.

4.0 INSPECnON AND TESTS

4.1 Manufacturer shall perform all Inspect/on and tests required to supply the Pig Signallers as per the requirements of this specification.

4.2 Hydrostatic tests shall be conducted at a pressure equal to 1.5 times the design pressure Hydrotest duration shall be 15 minutes.

4.3 All welds shall be non destructively examined.

4.4 The welding end shall be inspected ultrasonically over the entire circumference for lamination type defects. Any lamination larger than 6.35 mm shall not be acceptable.

4.5 Manufacturers shall perform functional tests to establish satisfactory performance of both manual and electrical indications.

5.0 TEST CERTIFICATES

Manufacturer shall submit the following test certificates:

5.1 Test certificates for material compliance as per the relevant material standards.

5.2 Certificate for hydrostatiC test and functional tests.

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Worley Parsons resources & energy

EPMC SERVICES FOR REWARI-KANPUR PIPELINE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

&.0 PAINTING, MARKING AND SHIPMENT

6.1 Exterior surface of the Pig Signallers shalf be thoroughly cleaned, freed from rust and grease and applied with sufficient coats of corrosion resistant paint. In case of Pig Signallers with minimum dry film thickness shall be 300 microns.

6.2 A corrosion resistant metal tag shall be permanently attached with each unit, with the following marking:

i. Manufacturer's name. ii. Suitable for Installation in ___ mm in dla, pipeline iii. ANSI Rating iv. Tag No.

6.3 Each unit shall be suitably protected to avoid any damage during transit. Care shall be exercised during packing to prevent any damage to the welding ends. All machined surfaces subject to corrosions shall be well protected by a coat of grease or other suitable materials.

7.0 SPARES AND ACCESSORIES

Manufacturer shall furnish list of recommended spares and accessories for Pig Signallers required during start up and commissioning. Cost of such spares shall be included by the Manufacturer in the item rates indicated in Purchase Requisition.

Manufacturer shall furnish separately a list of recommended spares and accessories required for two years of normal operation and maintenance of Pig Signallers.

8.0 DOCUMENTATION

8.1 At the time of bidding, Manufacturer shall submit the following documents:

a. General arrangement drawings with overall dimensions. b. Reference list of similar supplies of Pig Signaller shall be furnished including Project,

Year of supply, Client, Size, Rating and Service for the last five years. c. Clause wise list of deviations from this specification, if any.

8.2 Within three weeks of placement of order, the Manufacturer shall submit four copies of but not limited to, the following drawings, documents and specifications for approval.

a. Fabrication drawings I sectional arrangement drawings showing all parts with reference numbers and material specification.

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EPMC SERVICES FOR REWARI-KANPUR PIPEUNE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

b. Assembly drawing with overall dimensions. c. Welding and testing procedure. d. Cable connection details and cable specification.

Once. the approval has been given by Purchaser. any change in design. material. etc shall be notified to Purchaser whose approval in writing of all such changes shall be obtained before Pig Signallers are manufactured.

8.3 Within four weeks from approval date. Manufacturer shall submit one reproducible and six copies of the drawings. documents and specifications as listed in clause 8.2 of this specification.

8.4 Prior to shipment, Manufacturer shall submit one reproducible and six copies of the following:

a. Test Certificate as per clause 5.0 of this specification. b. Manual for installation, erection instructors. maintenance and operation instructions.

8.5 All documents shall be in English language.

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I_I WorleyParsons resources 21 energy

EPMC SERVICES FOR REWARI-KANPUR PIPEUNE

SPECIFICATION FOR PIG SIGNALLER (INTRUSIVE TYPE)

SCHEMATICS OF PIG SIGNALLER INSTALLATIONS

FIGURES:

FIGURE 1

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I I

I E I E

15 0 0

~ I

~ I lU I

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E E 0 0

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-/~" II " 11 II 1/ Y 1 "

FIGURE 2 FIGURE 3

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LJ~~~0) -r-----~::::~ ® f-----~

lr-~\

G) RUN PIPE 200 1 00 ~DN 1200

® WELDOL£T OR PUP PIECE. DN50

@ FlANGE CONNECTION. DNSO

o ISOLATING V1-J..VE. ON50

® PIPE, ONSO

® MAN COMPONENT OF THE PRESSURE HOUSING

o MECHANICAL INDICATOR

A .. LENGTH OF ACTUATED PIG SiGNALLER

E ~ 1500mm

S .. LENGTH OF PIG SiGNAlLER HOUSiNG

V =z LENGTH OF PIG SIGNALLER HOUSING PLUS VN..VE

T.W ~ 200mm PLUS 1/2 RUN PIPE DiAMETER

Y - 10 MIN MUM OF .38mm

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