SIMATIC IT R&D Suite as part of Manufacturing … · SIMATIC IT R&D Suite as part of Manufacturing...

Siemens Industry

© Siemens AG 2013 All rights reserved.

SIMATIC IT R&D Suite as partof Manufacturing Operations ManagementAlastair Orchard, Director Industry Management

22/11/2013

© Siemens AG 2013 All rights reserved.Page 2 Siemens Industry

The Orchard Family

San Francisco, USA

Genova, Italy

Sherborne, UK

22/11/2013


Cooking is a Common Passion

San Francisco, USA

Genova, Italy

Sherborne, UK Starter

Starter

MainCourse Desert

MainCourse

Desert

Starter

MainCourse

Desert

22/11/2013



San Francisco, USA

Genova, Italy


Starter

MainCourse Desert

MainCourse

Desert

Starter

MainCourse

Desert

22/11/2013


Localization ProblemTimezones

Sherborne, UK

Genova, Italy

+1

San Francisco, USA

-8

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Localization ProblemQuantities

Sherborne, UK

San Francisco, USA

Genova, Italy

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Recipe LocalizationWeights & Measures

Sherborne, UK

Genova, Italy

San Francisco, USA

22/11/2013


Recipe LocalizationTemperature

Sherborne, UK

Genova, Italy

oC

San Francisco, USA

oF

Temperature Zone

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Recipe LocalizationDiet Restrictions

Sherborne, UK

Genova, Italy

San Francisco, USA

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Recipe LocalizationIngredient Availability

Sherborne, UK

Genova, Italy

San Francisco, USA

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Localization ProblemProcess Incompatibility

Sherborne, UK

Genova, Italy

San Francisco, USA

22/11/2013



Genova, Italy


MainCourse Desert

Desert

Starter

MainCourse

San Francisco, USA

Starter MainCourse Desert

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Localization SolutionUse the Cloud to Distribute & Synchronize Recipes

San Francisco, USA

Genova, Italy

Sherborne, UK

Recipe

Asdllasdkljasdkljlas

Recipe


Recipe


Recipe


Starter

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Transformation RulesQuantity Scaling

Sherborne, UK

San Francisco, USA

Reference Qty

Reference Qty

Reference Qty

Genova, Italy

Reference Qty

Reference Qty

½ Ref Qty

½ Ref Qty

½ Ref Qty

½ Ref Qty

22/11/2013


Transformation RulesIngredient & Process Parameter Mapping

TransformationoF-> oC * 9/5 + 32

Transformation

Creme Fraiche-> Greek Yogurt

Transformation

1 lb Raw Sugar-> 1.81 Cups

22/11/2013


Transformation RulesBe Generic

Bimby Recipe

30 seconds on level 4, reverse blades, dough

mode

General Recipe

Mix until Smooth

WTF?

Transformation

Mix -> Reverse blades, dough modeSmooth -> Level 4, 30 sec

Transformation

Mix -> kneadSmooth -> no lumps

22/11/2013


Summary

1. Recipes made available globally 24/7 -> latest version always online

2. Processes are described generically using a catalogue of agreed operations

3. Each family member maintains library of conversion rules for :

a. Ingredientsb. Quantitiesc. Temperaturesd. Weights & Measurese. Operations

22/11/2013


Recent Trends and Business Challenges

Frequent and successful new product introductions are essential for organic growth.

However, many companies find that revenues from new products fall short of expectations

“... in 2000 : about 10 times more product launches than in 1980...”

“... on average, 52% of revenue and 46% of profits are directly attributable to products introduced within the last five years...”

“... 50% or more of new product introductions fail due to misalignment in R&D and manufacturing ...”

AMR Research

22/11/2013


Business Benefits:Reduce Time to MarketRationalize & Harmonize Product DataCapture and Protect Intellectual PropertySystem of Reference for Global R&D OrganizationReuse of full or partial experimentsImproved Supplier Mgt

SIMATIC IT R&D Suite

Functionality:

Global specification management

Product Formulation

Experimentation Support

General Recipe Mgt

R&D Specialists, Product Formulators, Researchers & Lab Teams

Reduced complexity, increased flexibility, control and collaborationacross R&D departments

SIMATIC IT R&D Suite

22/11/2013


Production SuitePrimary Production Management

A complete suite of functions required to transform raw materials into semi-finished goods

Functions :

ERP Integration (Production Order)Tank Farm ManagementRecipe ManagementProduction Order HandlingDetailed Production SchedulingProduction ExecutionElectronic Work InstructionsRework ManagementAutomation IntegrationMaterial VerificationGenealogy

22/11/2013


Production SuiteSecondary Production Management


Functions :

ERP Integration (Production Order)Tank Farm ManagementVirtual Line & Routing MgtProduction Order HandlingDetailed Production SchedulingProduction ExecutionElectronic Work InstructionsRework ManagementAutomation IntegrationMaterial VerificationCU, SKU & LU LabellingGenealogy

22/11/2013


Production SuiteLogistics Management


Functions :

Load In / Load OutERP Integration (Purchase / Shipping / Transport Orders)Carrier RegistrationLot Registration & Storage

Material Flow ControlKanban / JIT MgtRouting & Transport of materials toproduction lines

Electronic Work InstructionsWarehouse MgtAutomation IntegrationGenealogy

22/11/2013


Production SuiteQuality Management


Functions :

ERP IntegrationHazzard & Critical Control Point

Workflow MgtTask MgtCorrective Action Mgt

SPCDefect TrackingNet Contents ControlLIMS

22/11/2013


Production SuiteAsset Management


Functions :

Line Monitoring SystemUse real-time feedback to keep production on trackInvestigate and resolve Root CausesTrack energy & utility usageUse embedded WinCC screens to seamlessly interact with AutomationUse line reports in Morning Meetings

Maintenance MgtLocal ReportingScalability to full MES & MI

Manufacturing Intelligence

Manufacturing Execution

22/11/2013


Manufacturing IntelligenceReports, Scorecards & Dashboards


Functions :

Collects data from the plant in real-time and integrates it with business and financialsKPI calculation, rollup and drilldownCovers all portfolio elements (Production, Quality, Assets, Inventory, Utilities, etc)Provides several levels of reporting:

Excel Power PivotMS Reporting ServicesMulti-dimensional Analytics

22/11/2013


ProductionProduct Design

ExecutionOptimiz-ationIdeation

Valid-ation

Form-ulation

Product Lifecycle

The world’s Greatest PLM/PDM The world’s Greatest MES

Production

Spec


Here’s a Spec! See ifyou can make something

out of it…

22/11/2013




Valid-ation

Form-ulation

Product Lifecycle

The world’s Greatest PLM/PDM The world’s Greatest MES

Production

What problems do you have? How can I help?

22/11/2013




Valid-ation

Form-ulation

RecipeCreation

Transf-ormation

Product Lifecycle


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SIMATIC IT R&D SuiteSIMATIC IT Intelligence

Suite

SIMATIC IT Production

Suite

Team Center


Feedback & Optimization

ManufacturingProduct DevelopmentIdeation

Siemens Portfolio MappingDesign anywhere, Produce anywhere

© Siemens AG 2012. All Rights Reserved.Industry SectorPage 33

Some SIMATIC IT referencesin Food & Beverage and CPG

22/11/2013


Thank you for your attention !

Alastair Orchard

Director Industry Management

Siemens Industry AS SW

Corso Europa 799

16148 Genova

Italy

[email protected]

+39 335 7429719

siemens.com/answers

22/11/2013


The Workflow-Driven MES Seamlessly Synchronizes the Plant and the SupplyChain

• SIMATIC IT TransformsGeneric Recipes fromPLM into ExecutableOperations

Enterprise Resource Planning

Product Formulation & General Recipe Mgt


How to produce What and When to produce

What and how and when you produced

Manufacturing Execution System

• SIMATIC IT CoordinatesAssets to OptimizeProduction

• SIMATIC IT Harmonizesand Organizes Data forAnalysis


Product Formulation &

General Recipe

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SIMATIC IT R&D Suite as part of Manufacturing … · SIMATIC IT R&D Suite as part of Manufacturing...

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