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SIMPLE FACTORY AUDIT REPORT - China Sourcing · PDF fileSIMPLE FACTORY AUDIT REPORT ... The...

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SIMPLE FACTORY AUDIT REPORT GENERAL INFORMATION AQF Report# 26 Client Name Sport Pty Ltd Your Ref# Audit Date 2013-03- Vendor Name Garments Co., Ltd. Factory Name Garments Co., Ltd. Factory Address , China Factory Tel/Fax # Tel:0086 / Fax: 0086 Item Description Cycle wear REMARKS AND OBSERVATIONS 1. Factory’s cooperation attitude is good, they care about client’s order. 2. It is noted during the audit that this factory has enough calibre & workforce to produce the client interested Cycle wear. 3. 70% machines and 90% workers are on duty at time of audit. 4. Per auditor’s feeling, the factory is a healthy manufacturer, not on the brink of liquidation. 5. The factory is a combined company with manufacturer and trading. 6. The housekeep of this factory is good. 7. The employees’ working condition is good. 8. The factory has a good sales department with fluency English. 9. Overall quality management system is satisfactory. 10. For your info only: After checked the Chinese Business Licence National Database website,we found the actual license is valid, and factory name, registered address and issued city are consistent. AUDIT CONCLUSION Unsatisfactory (<50%) Needs Improvement (50%-70%) Satisfactory (70%-90%) Outstanding (>90%) www.AsiaQualityFocus.com 深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases Page 1 of 31
Transcript

SIMPLE FACTORY AUDIT REPORT

GENERAL INFORMATION

AQF Report# 26

Client Name Sport Pty Ltd

Your Ref#

Audit Date 2013-03-

Vendor Name Garments Co., Ltd.

Factory Name Garments Co., Ltd.

Factory Address , China

Factory Tel/Fax # Tel:0086 / Fax: 0086

Item Description Cycle wear

REMARKS AND OBSERVATIONS

1. Factory’s cooperation attitude is good, they care about client’s order. 2. It is noted during the audit that this factory has enough calibre & workforce to produce the client

interested Cycle wear. 3. 70% machines and 90% workers are on duty at time of audit. 4. Per auditor’s feeling, the factory is a healthy manufacturer, not on the brink of liquidation. 5. The factory is a combined company with manufacturer and trading. 6. The housekeep of this factory is good. 7. The employees’ working condition is good. 8. The factory has a good sales department with fluency English. 9. Overall quality management system is satisfactory. 10. For your info only: After checked the Chinese Business Licence National Database website,we found

the actual license is valid, and factory name, registered address and issued city are consistent.

AUDIT CONCLUSION

Unsatisfactory (<50%)

Needs Improvement (50%-70%)

Satisfactory (70%-90%)

Outstanding (>90%)

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 1 of 31

A. FACTORY PROFILE AND INFO (Non-scoring section) Managing director/GM

Sales/marketing manager

QA manager

Technical/design manager

Factory/production manager Person in charge of client’s order (Besides salesperson)

Ownership of the factory Private

Date of establishment 2003

Total operating space

Product ranges Clothing

Export percentage 100% export

Last year turnover About USD 7,000,000

Payment Terms (L/C, T/T, etc) L/C, T/T

Latest investment made Add 8 Production lines last year

Next investment planned N/A

Nearest seaport / airport Seaport, Airport

Total employees 276

Manufacturing personnel 217

Quality controllers 20

R & D 18

Sales 8

Finance 3

Engineering personnel 4

Admin 3

Others (Security personnel) 3

Production capacity 200,000 to 300,000 Pcs/year

Total Lead Time From order to delivery:About 90 days

Major customers (name/country/business share in %)

(UK): 10%

(Panama): 10%

(brazil): 20%

/

/

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 2 of 31

Organization chart of the factory

Vendor and manufacturer identification

Factory name card

Factory name card

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 3 of 31

Catalogue

Contact information on catalogue

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 4 of 31

Overview of the factory

Factory gate

Factory name on gate

Factory building

Sales office

Meet room

Design room

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 5 of 31

Technical office

GENERAL OFFICE

Account office

Chairman Room

Front Office

Plant Manager

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 6 of 31

Sample room

Production lines/workshops 15 stitching lines /2 Ironing lines/ 10 Cutting lines/ 2 inspection and packing lines/ 1 Panel inspection line/ 1 fabric inspection line

Production workshop (7 lines) Production workshop (8 lines)

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 7 of 31

Ironing workshop (2 lines )

Ironing workshop (2 lines )

Cutting workshop (10 lines)

Cutting workshop

Panel inspection workshop (1 line)

Panel inspection workshop

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 8 of 31

Inspection workshop

Inspection and Packing workshop (2 lines)

Major manufacturing machines & measuring equipment 1 Fabric inspection machine 20 Fabric cutting machine 180 Stitching machine 1 Needle Detector machine

Fabric inspection machine

Fabric cutting machine

Stitching machine

Needle Detector machine

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 9 of 31

Backup electricity generator

There is a generator at factory but no any specification available.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 10 of 31

B. DOCUMENTS VERIFICATION (Non-scoring section) B1. Business License Full name of Company on the license:

泉州唐人制衣有限公司

Registration Number:

Issued and expired date: 2003 to 2023

City of Issuance: Province

B2. Export license Issued and expired date: 2005 to 2014

B3. Products certificates (ROHS, CE, etc) Not available

B4. ISO 9001 Certificate Not available

B5. Social Accountability Compliance Certificate Not available

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 11 of 31

B6. Labor Contracts/Factory Regulations

B7. Payrolls and Attendance Records

B8. Fire Certificate only copy provided

www.AsiaQualityFocus.com 深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties.

All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 12 of 31

B9. Environmental Certificate only copy provided

B10. Other Certificates The factory provided BSCI report during audit for reference. Check ID: and Password:

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 13 of 31

C. MANAGEMENT SYSTEM

C1. Does the factory define detailed quality objectives (e.g. quality indicators)? Are those quality objectives measured periodically (e.g. daily, weekly, monthly)? Yes No

Quality objectives are first yield>96% which measured it by daily and customer satisfaction=100% which

measured by yearly.

C2. Does the factory have a method for selecting, assessing, measuring and monitoring the capabilities of suppliers, i.e. supplier audits, supplier rating etc.? Are there records available?

Yes No

The factory have a method for selecting, assessing, measuring and monitoring the capabilities of suppliers.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 14 of 31

C3. Does the factory store inventory in an appropriate environment and safe condition? Yes No

The factory store inventory in an appropriate environment and safe condition.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 15 of 31

C4. Does the factory clearly identify materials, parts and products in warehouses and production lines? Are the materials clearly segregated with inspection status? Yes No

The factory clearly identifys materials, parts and products in warehouses and production lines and the materials are clearly segregated with inspection status.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 16 of 31

C5. Does the factory review customer orders, and maintain records of order review results and actions arising from the review? Yes No

The factory reviews customer orders, and maintain records of order review results and actions arising from the review.

C6. Does the factory controls and monitor lead times? (I.e. monitor material lead time, safety stock, production planning, etc.) Yes No

Factory controls and monitors lead time by production plan.

www.AsiaQualityFocus.com 深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties.

All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 17 of 31

C7. Does the factory define material for manufacture? (Production BOM for example) Yes No

The factory defines material for manufacture by production BOM.

C8. Does the factory define the inspection and test requirements for raw material, semi-finished products, and final products? (E.g. sampling plan, acceptance criteria, control frequency)

Yes No

The factory defines the inspection and test requirements for raw material, semi-finished products, and

final products (sampling plan: single sample plan level-II, acceptance criteria: Cr-0, Ma-2.5, Mi-4.0)

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 18 of 31

C9. Does the factory conduct IQC/IPQC/FQC in house? Are there records available? Yes No

The factory conducts IQC/IPQC/FQC in house and records are available.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 19 of 31

0. Does the factory design the products meeting all relevant international or national safety standards related to its business and clients? Yes No

No relevant international or national safety standards related to factory design products .

C11. Are there approval samples (with signature) available on the production line? Yes No

No approval smaples are available on the production line.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 20 of 31

C12. Are there working instructions available on the production line for manufacturing and QC stations? Yes No

Working instructions are available on the production line for manufacturing and QC stations.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 21 of 31

C13. Are there records available to show that reworked parts/products have been re-inspected to comply with the standards? Yes No

No records are available to show that reworked parts/products have been re-inspected to comply with the standards.

C14. Does the factory monitor, control and record all applicable process parameters? Yes No

The factory monitors, controls and records all applicable process parameters

www.AsiaQualityFocus.com 深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties.

All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 22 of 31

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 23 of 31

C15. Are manufacturing machines periodically maintained and checked to run efficiently? Are measuring/testing equipment calibrated within valid period? Are there records available?

Yes No

Manufacturing machines are periodically maintained and checked to run efficiently. Measuring/testing equipment calibrated are within valid period and records are available

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 24 of 31

C16. Are the operators & QC personnel trained? Are there records available? Yes No

The operators & QC personnel are trained and the records are available.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 25 of 31

C17. Does the factory have a method of reviewing customer complaints? Are there records available? Yes No

The factory have a method of reviewing customer complaints and the records are available

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 26 of 31

C18. Is there a continuous improvement program (i.e. corrective action, preventive action, Trend Analysis, Control of Nonconformities, internal audit, etc.)? Are there records available?

Yes No

There is a continuous improvement program, and the records are available.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 27 of 31

C19. Are all workers more than 16 on site or at join date? Yes No

All workers more than 16 on site and at join date.

C20. Are all workers voluntarily employed? (No ID card, diploma, or money detained) Yes No

All workers are voluntarily employed.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 28 of 31

C21. Do all workers have at least one day off in seven? Yes No

All workers have at least one day off in seven.

C22. Are the general working conditions acceptable? (Air quality, lighting, cleanness, etc.) Yes No

The general working conditions are acceptable.

C23. Is the fire protection system adequate, in place and under good condition? Yes No

The fire protection system is adequate, in place and under good condition.

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 29 of 31

C24. Are all employees well treated and no evidence of corporal punishment or abuse is observed? Yes No

All employees are well treated and no evidence of corporal punishment or abuse is observed.

C25. Do women have the same rights as men? (e.g. in times of pregnancy or when physically examined). Yes No

Women have the same rights as men.

Overall Rating : 88% (Total points achieved: 22; maximum points possible: 25).

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 30 of 31

AQF Audit/Inspection Conditions:

Audited by: Allen Huang

2013-03

Released by: Figo Zhao (Operations Manager) Date: 2013-03 Signature:

Reviewed by: Vicky Cheng

2013-03

The results reflect our findings at time and place of service and this report does not relieve sellers / manufacturers from their contractual

liabilities & responsibilities or prejudice buyers’ right for compensation for any apparent and/or hidden problems not detected during the

service or occurring thereafter.

**************************** End of the report ****************************

www.AsiaQualityFocus.com

深圳超亚信息咨询有限公司 is an AQSIQ licensed firm, owned by AQF Hong Kong. Services are conducted at a global level by a combination of in-house resources and qualified 3rd parties. All parties are closely managed byAQF HK to ensure our high standards are achieved. AQF warranty applies in all cases

Page 31 of 31


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