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Simply Smart: The Hydrogen Sensor for Chromatographic Systems

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Eliminate the risks in using Hydrogen as a Carrier Gas in GC Analysis. Hydrogen is widely considered to be the best carrier gas for gas chromatography systems. In fact, ASTM subcommittee D0.204 for Hydrocarbon Analysis strongly recommends hydrogen as the de facto choice for GC laboratories. Other advantages of hydrogen include rapid analysis, greater efficiencies, decreased costs and extended column life. The reasons for choosing hydrogen are undeniable—if you take the correct measure to protect your lab from hydrogen leaks. The ability to safely detect hydrogen leaks in the GC oven is critical to any laboratory using hydrogen as a carrier gas. The new DVLS3 H2 Sensor ensures the safe use of hydrogen in GC analysis. It does this by constantly monitoring the H2 concentrations in the GC oven and automatically switching to an inert gas when typically 25% LEL is reached; this important feature eliminates the risks and at the same time ensures safety.
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www.davinci-ls.com Simply Smart: The Hydrogen Sensor for Chromatographic Systems The DVLS 3 Simply Smart Hydrogen Sensor
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Page 1: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

www.davinci-ls.com

Simply Smart: The Hydrogen Sensor for Chromatographic Systems

The DVLS3 Simply Smart Hydrogen Sensor

Page 2: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Content

§  Four reasons for using H2 as a carrier gas §  Safety measures §  Hydrogen sensor §  Principle of operation and measurement §  Hardware overview §  Calibration and maintenance §  Summary §  Questions

Page 3: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

1.   Fast Analysis: §  Fast diffusion rate; 4 times

faster than N2 §  Half as viscous as helium;

higher linear gas velocity and shorter retention times

2.   High Efficiency:

§  Flattest Van Deemter curve

Reasons for using H2 as a Carrier Gas

Page 4: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

3.   Prolonged Column Life:

□  Some applications have a lower elution temperature, therefore the column life is longer

4.   Cost effective: □  3x’s less expensive than its helium equivalent □  Bottle or generator

Reasons for using H2 as a Carrier Gas

Page 5: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Reluctant to use H2 as a Carrier Gas?

§  Hydrogen is an Explosive Gas: Undetected gas leaks can lead to an explosion in the GC oven

§  LEL of hydrogen in Air is at 4%

Page 6: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Safety measures §  Monitor hydrogen usage §  Safety measures in GC hardware □  Safety Shutdown: when gas pressure set points

are not met, the valve and heater are shut off to prevent explosion

□  Flow Limiting Frit: if valve fails in open position, inlet frit limits the flow

□  Oven ON/OFF Sequence: Fan purges the oven before turning on heater to remove any collected H2

□  Explosion Test: GC designed to contain parts in case of explosion

§  Hydrogen sensor in the oven or valve box

Page 7: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Principle of Operation Hydrogen Sensor

§  Catalytic combustion by catalytized resistor or “pellister”

§  Surface of the pellet acts as a catalyst when hot

§  Exothermal oxidation of flammable gases ú  2 H2 + O2 → 2 H2O(g) + heat

§  Temperature rise results in a change in the electrical resistance

Page 8: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Principle of Measurement Hydrogen Sensor

§  Compensator pellet is identical but without catalyst

§  Compensator pellet removes the effect of environmental factors

§  Measurement circuit: a Wheatstone Bridge

8 13 March 2013

Page 9: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Gas sensitivity Hydrogen Sensor

Page 10: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Typical Zero Offset drift with Temperature Hydrogen Sensor

Page 11: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Typical long term zero offset drift Hydrogen Sensor

Page 12: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Typical long term gas sensitivity drift Hydrogen sensor

Page 13: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Hardware overview for a Hydrogen Sensor for GC applications

Page 14: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Sensor installed in the GC Oven

Transfertube through the oven wall to ensure a stable temperature

Page 15: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Automatic Switch to Nitrogen After 1% H2 detection, the carrier gas supply is switched to nitrogen. The system will maintain a flow through the column.

Page 16: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

After 1% H2 detection, the sequence will stop after the analysis. No waste of analyses or sample.

Automatic Stop Signal to GC

Page 17: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

After 1% H2 detection a choice of alarm signals:

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Alarm messages

§  Acoustic alarm

§  Optical alarm (blinking display)

§  SMS alarm message

Page 18: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Calibration & Maintenance

§  Zero Point Calibrated Using Air

§  Alarm level Calibrated using Calibration Mixture

§  Yearly or after maintenance or repair

Page 19: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Summary (1)

§  Catalytic Pellistor gas specific sensor, linear range

of 0-2% H2 (0-50% LEL)

§  Unaffected by humidity, stable output for long

periods, more resistant to shocks and vibrations.

§  Expected lifetime: over five years

§  Long term stability drift sensitivity: less than 2mV

§  User defined alarm: optical, acoustic and/or SMS

up to 50% LEL

Page 20: Simply Smart: The Hydrogen Sensor for Chromatographic Systems

Summary (2)

§  Instrument readings: provide real time sensor

readings with alarm levels, channel states

§  Valve : High pressure 3 way solenoid valve

§  Oven operating temperature: up to 450◦C

§  Multiple Sensors: Max 4 sensors individually

controlled

§  Sensor options: temperature, barometer, level,

oxygen or hydrogen as a leakdetector.


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