Date post: | 06-Jul-2018 |
Category: |
Documents |
Upload: | bracelets-bracelets |
View: | 215 times |
Download: | 0 times |
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 1/22
SIMULATION OF REVERSE
OSMOSIS
PROCESSES CONCENTRATING INDUSTRIAL WASTES
(key words:
reverse
osmosis,
membrane, electmplating wastewater. process
simulation)
C.S. Slater, J.M. Zielinski and
R.G.
Wendel
Manhattan College
Chemical Engineering Department
Riverdale, New York
10471
ABSTRACT
The process parameters
of a
r v rs
osmosis system
concentrating
industrial wastewater in a closed-loop operation have been
studied.
The
model
describes system
solute concentration
as a
function of operating time
and can be used to predict separation efficiency and permeate f lux. The
model
uses
seven parameters
that
are obtained from membrane and solution
data Simulationof
a
simple salt system was compared
to
the experimental
data of
an
inorganic chemical effluent composed
of
typical
plating metals.
The results indicate variance
from
predicted mass transfer
and
overall
membrane
performance.
The
model
is
useful
in predicting performance
when
membrane
fouling
is
not
a
major
pmblem.
Separation and concentration techniques
are
.
ey
processes in industrial
effluent treatment. Membrane processes have advanced-
in
industrial
applications over traditional separation processes like distillation, evaporation,
extraction, etc. Themembrane processes of r v rs osmosis RO), ultrafiltration
1175
Copyright 992 by Marcel
Dekker,
Inc.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 2/22
1176
SLATER,
ZIELINSKI, A N D WENDEL
0 icrofiltration0 nd pervaporahon PV re being viewed strongly
by the industrial community due to their ability
to
purify a process fluid of its
solute(s) and recover the solute(s) in a concentrated
form
[I].
Indusmal
wastewater treatment applications have been found in the agricultural,
biochemical, chemical, electrochemical, food, pharmaceutical, petrochemical,
and pulp and paper industries.
This paper discusses the
use
of a closed-loop rewerse osmosis process for
concentrating industrial effluents. Comprehensive review s of membrane
process applications to the various industries for wastewater treatment are
available [2,3]. The electrochemical industry has been used here as one
example. Process
utilization
of
reverses
osmosis
for pollution abatement
and
resource recovery in the electrochemical industry is presented,
Separation methods employing reverse osmosis have become practical
in
the electroplating industry because of the inherent disadvantages
of
end-of-the-pipe treatment - that is, loss of valuable plating chemicals , cost of
treatment chemicals, and cost of toxic sludge disposal
-
recycle and recovery
[4-61. Although other techniques
are
under development, reverse osmosis is one
of the processes accepted for
Mse
water recovery. Recovery of
90
o
95%
of
the water from plating operations has been achieved, together with separation of
most metal species in these treatment and reuse systems
[7,8].
Case studies
on
electroplating commercial operations using reverse
osmosis
membrane
technology have shown that
it
is an effective and economical approach to the
wastewater problem
[6,9].
McNulty et al [lo] evaluated a hollow fiber unit for treatment of rinse
water from a Watts-type nickel electroplatingbath. Dissolved solids, including
nickel, were rejected satisfactorily, and the conductivity of the treated water
was, as expected, very low. Nickel can be recovered efficiently
from
the rinse
waters of these plating baths; ce llulose acetate membranes reject nickel at levels
of
99
[ll]. Tin-nickel plating wastes have
also
been renovated successfully
and used [12]. Schrantz 1131 has
described how
copper-laden wastewater is
recycled through a closed-loop reverse
osmosis
system at an electroplating
plant. Weekly copper consumption was reduced by one-third. Copper
cyanide
rinse
waters were also treated
by
reverse osmosis at
two
major plating
companies, however, membrane life was a significant problem [
141.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 3/22
SIMULATION OF REVERSE O S M O S I S 1 1 7 7
Several different membrane materials were used successfully by McNulty
and Hoover [15] to treat electroplating
rinse
water with high oxidizing power
and extreme pH levels.
A
membrane cast of po ly(e the r/dd e)
on
polysulfone
was found to
be
superior to other membranes for separation of concentrated
copper and zinc cyanide and chromic acid wastes at plating bath concentrations
up to
25%.
Cellulose acetate membranes failed because of operation outside
their pH range of 2.5
to 7.0.
Slater et
a l
[161 have used thii
fdm
composite membranes composed of
polyamide on polysulfone to separate a cadmium laden waste
stream.
Cadmium
levels were reduced ” 165
to
0.003
mg/l
under optimal processing
conditions. Concentrations of other metals (copper, zinc, nickel) and overall
conductivity were rejected
in
excess of
98%.
Cadmium can be effectively
concentrated
in batch
operation
while generating high quality water
for
reuse.
The thn
film
composite membranes were effective
in
operating at a broad range
of processing conditions such
as
acidic
and
basic pH levels and pressures up to
900 psi. Studies with the actual plant waste stream indicate that prefiltration
before reverse osmosis
is
necessary to eliminate the problem
of
membrane
fouling.
Removal of toxic inorganic substances present in electrochemical industry
wastewaters was
summarized
by
K osmk [17].
RO is capable of rem oving the
toxic metals,
i.e.,
antimony, arsenic, beryl l i um cadmium, chromium, copper,
lead, mercury, nickel, selenium, silver, thallium, and zinc, that along
with
cyanide can threaten drinking water supplies.
All
of these species were rejected
in
excess of
90%
(ionic removal).
In
addition to wastewater renovation, these
expensive metals
can be
concentrated and reclaimed to reduce overall operating
costs.
THEORY
Mass transfer through a reverse osmosis membrane can occur by several
mechanisms
in
which various models have
been
proposed [9,18-211. Th is paper
utilizes the solution-diffusion models to represent water and solute transport
through the membrane.
In
this model species
goes
into solution with the
membrane and W s e s through the membrane at a rate comsponding to the
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 4/22
SLATER, ZIELINSKI, AND
WENDEL
178
applied transmembrane
pressure,AP
nd the individual concentration gradient,
ACi, across
the
membrane.
The water
flux,
J,
is
directly related
to
the transmembrane or hydraulic
pressure
driving force, At’ minus the
difference in
osmotic
pressure,
An, on
both sides
of
the membrane:
J,=A,,,(A??- ) (1)
The flux and pressure gradients
are
related by the water permeability coefficient,
A,
the membrane,
AC,,
y a solute permeability coefficient, B,:
The solute
flux,
J
is
related to the concentration gradient on
both
sides
of
The concentration gradient
is
denoted as
feed
solute concentration in
the
boundary
layer at the membrane, ( ,minus permeate solute concentration,
C
AC,=C’
-
Cp
(3)
For simplicity the boundary layer concentration can be
set
equal
to
the
bulk
stream concentration although a more accurate equation based on feed stream
conditions may be employed
[18-211.
permeate solute concentrations:
Solute rejection,
R,
can
be
measured
as
a relationship between feed and
It
can be demonstrated from he solute
and
water f lux equation that rejection is a
function of
pressure
and concentration gradients. Water flux is dependent on
pressure; therefore, an increase in pressure
will
increase water flux at constant
solute flux, Le., decrease permeate solute concentration and increase percent
solute rejection.
This
can
be
shown by combining the
flux
equations
and
relating them to solute rejection. The final form
of
this relationship is:
In this relationship s
the
Concentration of the water in the permeate.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 5/22
SIMULATION OF R E V E R S E OSMOSIS
MEMBRANE
FEED
8 ,
f
RETENTATE
FIG.
.
Basic membrane module
flow
diagram.
Various configurations of membranes can be
used
for operation in industry.
The simple case
of
single-pass operation is shown in
Figure 1.
In t h i s
configuration
a
constant
feed
rate and composition
are
utilized. Retentate
(concentrate) and permeate
stteams
are removed separately from the membrane
module. The
f low
rate of the feed
0, retentate
(r)
an&
permeate
@) is
represented by
Q.
The solute concentrations in those streams are
,
C,and
q,
respectively.
In
the absence
of any
effects of
fouling
or membrane compaction,
all
process parameters, e.&, permeate concentration and
flux,
remain the same
with
time.
An overall system material balance for steady-state operation yields:
Q/=
Q,
+Qp
6 )
CC/>Q,> (CA<e,> Cp><ep>
A
mass or component balance
on
the solute yields:
(7)
Single-pass system recovery or conversion, Y, is the ratio
of
permeate flow
rate per feed rate to the membrane:
_ _
Q.
(8)
Large scale commercial units are designed on a m odular basis. To increase
feed capacity, modules can be combined in the parallel arrangement. This
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 6/22
1180
SLATER,
ZIELINSKI,
A N D W E N D E L
PERMEATE PERMEATE
RETENTATE RETENTATE
FIG. .
Large-scale series-parallel or tapered arrangement.
arrangement allows for the accommodation
of
high feed rates
and
for the
option
of
varying
feed rates
to
produce constant production of permeate.
To
increase
single-pass recovery
a
series of modules
is
normally employed.
A
combination
of the above
two
configurations
yields
a tapered o r cascade arrangement (Figure
2). This is the processingmode
commonly
employed
in
large-scale commercial
installations.
A continuous closed-loop
or
recycle configuration r e m s
a
fraction of the
retentate stream to the
feed
stream
(Figure
3). A system
arranged in
a
closed-loop configuration
with
an
initial
feed volume can
be used
to simulate
higher recoveries using one or several membrane modules. Overall, or find,
system recovery,
X,
in this closed-loop operating mode is
defmed
as the volume
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 7/22
SIMULATION OF REVERSE
OSMOSIS 1181
RETENTATE
RECYCLE
FIG. . Closed-loop or recycle membrane system.
of product produced per initial
feed
volume over a given time interval: ’
VP
X = l
(9)
Yfo
Modeling of systems operating
in
this
mode
are strenuous due to the many
variables that
exist. A
thorough development is presented by Slater
et al [22],
and a mathematical derivation
will be l imted
here since it
is
not the primary
focus of
this
paper. Material balances are
made
around the membrane and
feed
tank express the change in performance characteristics the system. Differential
equations are written
in terms
of operating time.
A
relationship
between
the
system material balances and mass-transfer models is
made.
The solute and
water
flux
equations can
be
expanded by a relationship
between
osmotic
pressure and solute concentration. The resulting equation can
be
represented by
the following:
dcf
Vfe, , , P
A,,
Br,-
-
dt
t
.
The initial system and operating parameters that must be known for this
equation to
be
solved
are as
follows: initial solute concentrationof the
feed, C,;
initial feed volume,
Vfo;
membrane surface
area,
S,; transmembrane pressure,
AP;
water permeability coefficient,
A 4
solute permeability coefficient,
E ,;
and
the osm otic pressure to solu te concentration
ratio,
ddc
[23].
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 8/22
11.82
SLATER, ZIELINSKI,
A N D W E N D E L
n e ctual equation is a nonlinear differen tial equation that can be solved
numerically. The solution establishes feed tank solute concentration as a
function of processing time. Once
C,
is calculated at any time, the permeate
concentration, rejection and
flux
can be obtained from the solution-diffusion
models. Final system recovery is calculated from the amount of permeate
produced per original feed volume.
EXPERIMENTALPROCEDURE
The closed-loop configuration (Figure
3)
is the basis for the work described
in this paper. The retentate stream is recycled to the feed tank in this process.
An
initial feed volume
is utilized. As
time of operation progresses, the feed
solute concentration increases due to the returning retentate stream. The volume
of feed decreases in proportion to the production rate of the membrane. As feed
volume
diminishes
and concentration increases, the system wil l operate as if it
were running
in
sequential increments of
increasing
concentration in a simple
single-pass opration.
This type
of
system
allows
operation at high feed flow
rates. It also alloGs the
use
6f a small-scale system
to
obtain high fural system
recoveries that are usually only obtainable with large-scale commercial
units.
At some point the system must
be
stopped because the solute concentration in
the
feed
can exceed its solubility limit and precipitate out or
foul
the membrane.
High solute concentrations can also cause problems with concentration
polarization even with high feed velocities.
The experimentally modeled system
was
composed
of
a
4 diameter
-
40
long, spiral wound cellulose acetate membrane in a high-pressure module, both
used to
feed
the membrane module from a
7.57
x Id cm3 (200 gal maximum
capacity) tank. The temperature was maintained at 25
'C,
and the pH was kept
at
5.0
for all studies. The system was flushed between uns
with
an enzymatic
detergen t to clean the membranes. Since the initial modeling studies were done
on
a
salt water system, membrane compaction,
and
not
fouling,
would
be
the
reason for any flux decline. Fouling was evident in the industrial wastewater
study.
manufactured
by Fluid Systems-UOP.
A high
pressure, l o w - v o l ~ ~ump was
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 9/22
SIMULATION
OF
R E V E R S E OSMOSIS
-
TABLE
Experimental Parameters for Reverse Osmosis Study #1
C,
initial) =
i . o o x 1 0 3 g / ~ 3
v, (initial) = 3.785~
dem3
s = 6.50 x lo cm2 (one membrane module)
AP = 27.2
a m
a =
328.6 cm3/sec
Y
=
10.0%
WC* = 775.5
atm/(g/cm3)
C,
(initial)' =
8.00x lo5
/cm3
AY* = 1.96
x
10''
g/cm2-atm-sec
B'*
=
2 . 1 0 1 0 ' 5 ~ m l ~ e ~
*
These
parameters were obtained
from
initial experimental
studies
at
the above
process
conditions.
Simple analytical assays for total dissolved solids (TDS) were used to
measure solute concentrations
in
the feed, permeate and retentate. Conductivity
measurements were performed
to confirm
the trends.
Total
organic carbon
(TOC)
assays were used
to
determine the organic concentration.
All
assays
were done in accordance with
&mdard Methods for
the E x a m t i o n
of
W m
UKWWAW
~ 4 1 .
SULTS A N D
DISCUSS
ION
An initial study
was
conducted to examine the changes in process
parameters for the system operating
in
a closed-loop configuration.
A
NaCl
aqueous feed solution was utilized since; (1)
i t yields to
modeling well,
(2)
chances of fouling are low, and (3) existing data is available. The following test
conditions used in Study
1 are shown
n Table
1.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 10/22
1184 SLATER, ZIELINSKI, A N D W E N D E L
20
5
F : 5
0
FINAL
SYSTEM RECOVERY,
X
FIG.
. Process
time
vs. final system recovery for simulation Study
#l.
Process time
and fmal
system recovery are depicted in Figure 4 for the
test
case.
This
is
an
important relationship in closed-loop operation design. From
this simulation
i t is
seen that the final volumetric system recovery
is
linear
until
approximately 75%
and
increases exponentially thereafter. For
a
system
with an
initial feed
volume of 3.785
x
d cm3 (100 gal), it would take
16,200
sec
(4.5
hr) to
recover
3.71
x d cm3
(98 gal),
i.e., 98% final system recovery. This
would yield a retentate of 19.55
x
lU3
g/cm’
(19,500 m gl l) which is almost a
20-fold
increase in the initial concentration of the feed
(Figure
5).
At
high
concentrations, concentration polarization would become
a
problem as would
fouling when processing
high
strength industrial wastewaters [25]. Therefore,
estimationof actual processing performance at lower recoveriesor concentration
increases
is
more accurate.
This
model also
shows how the permeate flux decreases
with
system
recovery
or
time
(Figure 6 ) .
The flux was initially
5.20
x
lo4
g/cm2-sec and
remained
wthn 10
of its original value up
to
80%
fmal
system recovery
where its value was 4.68 x lo4 g/cm2-sec. The f lux decreased rapidly at this
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 11/22
20.
15
10
5 .
SIMULATION
OF
REVERSE
OSMOSIS
-
20
*
15
-
10
- 5
0
25 25
1185
FINAL
SYSTEM RECOVERY,
X
FIG.
5
Feed
and
permeate solute concentrations vs. final system recovery for
simulation
Study
#l.
t
7
01 I
0 0.1
0 2
0.3 0.4 0.5 0.6
0.7 0.8
0.9 1.0
FINAL SYSTEM RECOVERY, X
FIG. . Permeate f lux vs. final system recovery for simulation Study #1.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 12/22
1186
S L A T E R , Z IE L IN S K I ,
AND
WENDEL
FINAL
SYSTEM
RECOVERY, X
FIG.
.
Feed
solute concentration vs. final system reco vev for
initial
feed
concentrations of
0.5, 1.0,2.0,5.0, and 10.0x 10
g/cm3
(Study
2).
point
because of the large increase
in
osmotic
pressure
of the feed.
At
98% fmal
system recovery, the flux
was
2.61 x 10‘‘ g’c”-sec, which was 50%less than t
was
before the system started
concentrating. At
this t i me in
the system
operation the osmotic
pressure
of the
feedwas 15.2
a m .
Study #2 simulates the effects of ncrease
in initid
feed concentration on
performance
of this
membrane process.
Various
initial
feed
concentrations were
s t u d i e d in this h u l a t i o n utilizing the same process conditions of Study
#1.
F i p s
7
and 8
show
the effects of increasing the feed
concentration
from0.50
to
10.00 x lo3&cm3 on system concentration and flux profiles.
As
the initial feed concentration increased, initial permeate flux dropped
due to the effects of the high solute osmotic pressure. The
flux
decreased more
sharply for
the more concentrated feed due to the effects of the
high
solute
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 13/22
SIMULATION OF
R E V E R S E
OSMOSIS 1187
6I
K *
5 '
=e
I
l t
0 0.1
0.2
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
FINAL SYSTEM
RECOVERY,
X
FIG.
8.
Permeate flux vs.
final
system recovery for initial feed concentration
of
0.5 1.0,2.0,5.0
and
10.0
x loe3 /cm3 (Study #2).
osmotic pressure on the production rate. Concentrating a feed with an initial
solute concentration
of 10.0 x
g/cm3 would
be
more difficult, for the effects
of
increasing
feed
osmotic pressure would become more pronounced at lower
final
system recoveries.
An
analysis
of
the system parameters indicated that at
a
feed concentration of approximately
35
x
lU3
g/cm3, production would cease
due
to
the osmotic pressure of the feed exceeding the applied transmembrane
pressure.
An hdustrial wastewater, characterized by high inorganic
s a l t s and
dissolved metals, similar to the electrochemical industry,
was
concentrated
in
Study #3. Filtration was used as the pretreatment technique prior to reverse
osmosis.
The concentation
of
the
industrial
effluent fed
to
the membrane
system was
diluted
to
the
same TDS oncentration
used
in Study #1,
1.00
x lo
g/cm3. The pH of the wastewater was adjusted to 5.0 in the pretreatment step.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 14/22
1188
SLATER, ZIELINSKI, AND W E N D E L
5 -
4 -
3 -
2 .
EXPERIMENTAL RESULTS
t
01
0.1 0.2 0 3 0.4 0.5 0.6
0.7
0 8 0.9 1.0
FINAL
SYSTEM RECOVERY, X
FIG . Permeate f lux vs.
fmal
system recovery for the industrial wastewater in
Study #3 compared to the simulation in Study #l.
A
diverse mixture of common salts and metals comprised the T D S
concentration,
the
major components were
sodium, potassium,
copper, nickel
and chromium. The
organic
composition,
measured
by
TOC
assay, was
7.50 x
10.
g/m?
All
processing
parameters were the same as in the initial study.
Pnxess trends were compand to Study #1.
Two major problems were evident upon concentrating this effluent:
rejectionwas lower and the f l ux declined more rapidly than was expected. lu
versus system recovery is shown
in Figure 9
compared
to
the salt
(NaC1)
simulation.
The initial
flux,
at 0% fmal system recovery, was 5.05 x lo4
g/cm2-sec. At 50% final system recovery, flux was 13% less; and at
80% fmal
recovery,
flux
was 44% less than the salt model predicts. Several reasons exist
for
this behavior. The osmotic
pressure
to solute concentration ratio is higher
causing a lower
initial
flux,
and
fouling is evident
at
high system recoveries.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 15/22
SIMULATION OF
REVERSE
OSMOSIS
z
25
INDUSTRIAL WASTEWATER
EXPERIMENTAL RESULTS
5 -
w
n.
0
-
0 0.1 0.2 0.3 0.4
0.5 0.6
0.7
0.8
0.9
1.0
FINAL SYSTEM RECOVERY, X
FIG.0 Permeate solute concentration vs. final system recovery for the
industrial wastewater
in
Study
#3
compared
to
the simulation in
Study #l.
Rejection of the industrial constituents was less than that of Study #1.
Figure
10
shows the comparison of permeate concentrations in both studies.
The industrial wastewater had a lower original rejection due to its higher solute
permeability,
and,
hence,
its
solute permeability coefficient
was
higher than that
of the salt in Study #l. Due to the fouling that occurred the permeate
concentration was also higher as rejection dropped. At
50
final system
recovery the permeate
stream
concentration was 2.2 x lo4 g/cm3; the salt
simulation model on the other hand, predicts a 0.78 x
lo4
g/cm3 concentration.
At
85
fmal system recovery deviation
from
he simple salt case is greater, with
the actual permeate concentration W i g
14.1
x
lo4
g/cm3.
At
moderate processing times or final system recoveries the salt model is
useful in showing processing trends that should be expected. The inorganic
wastewater can be more accurately modeled by employing its actual osmotic
pressure to solute concentration
ratio and
solute permeability coefficient. When
these factors are employed, initial values agrex and simulation profiles more
accurately trace the experimental
data.
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 16/22
1190
S L A T E R
X I E L I N S K I ,
A N D W E N D E L
The model does not account for the mass-transfer inhibiting effects of
concentration polarization and fouling present in concentrating high-strength
industrial wastewaters. This causes deviations h m he model at long operating
times or recoveries. Evaluation of membrane material from an earlier industrial
wastewater study showed that metals present in the waste were on the surface of
a fouled membrane. Although many researchers have modeled experimental
data on fouling phenomena, prior prediction of
its
effects on the process trends
without extensive work with that particular wastewater are difficult. The
contribution
of
membrane degradation to the
flux
decline was considered small
since the organic content of the waste was relatively low and the pH was
initially
adjusted to 5.0 and was maintained within operating range for the
durationof the processing study.
CONCLUSIONS
The process parameters
of
a
small reverse osm osis system concentrating
various feeds in a closed-loop concentration mode can be adequately modeled.
This process
uses
an initid feed volume which
is
concentrated while permeate
is
produce& The model describing system performance presents
feed
concentrationas a function of operating time and
is
dependent on the initial feed
concentration, volume, membrane size, transmembrane
pressure,
mass-transfer
and osmotic pressure coefficients. The model is
derived
by combining
mass-transfer relationships for solute and water
flux
and
component material
balances. Various process parameters can be examined using this
system-specific model. The effect of initial
feed
concentration on permeate flux
was studied, along with concentration vs. recovery profiles of the feed and
permeate.
Simulation of a simple salt system can be utilized to predict industrial
wastewater processing trends and deviation due to non-ideal mass-transfer.
Two
deviations from
model
behavior were evident
in
concentrating
the
inorganic
wastewatex
solute
ejection
and
water
flux
were lower than the model predicted.
The initial deviations were due to the actual osmotic pressure to solute
concentration ratio and the solute permeability coefficient of the inorganic
wastewater being slightly higher than the simple salt. The presence of
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 17/22
SIMULATION
OF
REVERSE OSMOSIS I191
concentration polarization and fouling in treating the industrial effluent were the
major factors attributing to deviations from the simulation model.
water permeability coefficien t (g/cm'-am-sec>
solute permeability coefficien t (cm/sec>
concentrate solute concentration (g/cm3)
feed solute concentration (g/cm3)
feed solute concentration in the
boundary
layer at the membrane
(g/cm3>
individual solute concentration g/cm3)
permeate so lute concentration (g/cm3)
solute concentration (g/cm3)
concentration of water in the permeate (g/cm3)
solute flux (g/cm2-sec)
permeate
flux
(g/cm'-sec)
-
transmembranepressure (am)
concentrate flow rate (cm3/sec)
feed low rate (cm3/sec)
permeate
flow
rate (cm3/sec)
soluterejection
surface area of the membrane(cm )
initial
feed
volume (cm3)
volume
of
permeate produced (cm3)
final system recovery
single-pass recovery or conversion
' osmotic
pressure
difference between feed and permeate (a m )
.
Applegate,
L.E., Chemical
Engineering, 91,64 (1984).
2.
Slater, C.S.,
R.C.
M e n and C.G. chrin, Desalination,
38,171 (1983).
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 18/22
SLATER, ZIELINSKI AND WENDEL
192
3.
4.
5.
6 .
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Slater, C.S., R.C.
Ahlert
and C. G.
Uchrin,
Current Practices in
Environmental Science and Engineering,3,1
(1987).
McNulty,
K.J.
and J.W. Kubarewicz,
Field Demonstration of
Closed-Loop Recovery of Zinc Cyanide Rinsewater Using Reverse
Osmosis and Evaporation,
EPA-600/8-79-014,
incinnati, OH, U.S.
EPA (1979).
Warnke, J.E., K.G. Thomas and S.C. &ason Reclaiming Plating
Wastewater by Reverse Osmosis ,Proceedings
of
the 31st Indusm'al
waste Conference,Purdue Univ., Lafayette,
IN,
(1976).
Cushnie, G.C., Eiectroplating Wastewater Pollution Control Technology,
ParkRidge,NJ,Noyes Publications, Chapt. 5 (1985).
Chalmers, R.K., Chemistry
andIndusRy
12,544
1978).
Kremen,
S.S.,
C.Hayes
and M.
Dubos,
Desalination,
20 71 (1987).
Rautenbach, R. and R. Albrecht, Membrane Processes, New
York,NY,
JohnWiley
&
Sons, Chapt 10
(1989).
McNulty, K.J., R.L.Goldsmith and
A . 2
Gollan, Reverse Osmosis Field
Test; Treatment
of Watts
Nickel Rinse Waters,
EPA-6012-79-039,
Cincinnati,OH, .S.
EPA
(1977).
Golomb, A. PIating,
57, 1001 (1980).
Koyama,Y.,M.
sbikawa, H.
Enomto, M. Nishimura and
A.
Kakagawa,
Journal
MetaI Finishing Society
o
Japan 26,437 (1971).
Scrantz,
J.,
Industrial
Finishing,
1,30
(1975).
McNulty, KJ.,.L.Goldsmith, A.
GoUan,
S.Houssian and
D.
Grant,
Reverse Osmosis Field Test: Treatment
of
Copper Cyanide Rinse W aters,
EPA-600/2-77-170,incinnati,OH, .S.
EPA
(1977).
McNulty,
K.J.
and
P.R. Hoover,
Evalucuion
of
Reverse
Osmosis
Membranes for Treatment of Electroplating Rimewater,
EPA-600/2-80484, incinnati,OH, S PA (1980).
Slater, C.S., A. Ferrari and P. Wisniewski, Journal of Environmental
Science and Health
-
Environmental Sceience and Engineering, A22
707
(1987).
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 19/22
SIMULATION OF REVERSE OSMOSIS
1193
17.
18.
19.
20.
21.
22.
23.
24.
25.
Kosarek, L.J., Removal
of V a ~ u s
oxic
.tals
and Cyanide from
water
by
Membrane Processes
in
Chemistry
in
Water Reuse,
Vol.
1,
W.J. Cooper, (Ed.), Ann Arbor,
MI,
Ann Arbor Science (1981).
Hwang, S-T. nd
K.
Kammermeyer,
Membranes in Separations,
Malabar,FL, obert E.
Krieger
Publishing Co. 1984).
Mulder, M.,
Basic Principles
of
Membrane Technology,
Dordrecht, The
Netherlands, Kluwer Academic Publishers
(1991).
Sourirajan,
S.
and
T.
Matsuura,
Reverse OsmosislUltrafiltration Process
Principles,
NRCC No. 24188, Ottawa, Canada, National Research
Council
of
Canada
(1985).
Bungay,
P.M., H.K.
Lonsdale and
M.N.
e m o ,
(Eds.), Synthetic
Membranes: Science, Engineering and Applications,
Dordrecht, The
Netherlands,
D.
Reidel Publishing Co. (1986).
Slater,
C.S.,
J.M.
Zielinski, RG . Wendel and
C.G.
Uchrin,
Desalination,
52,267 (1985).
Weber,
W.J.,
Jr., Membrane Processes
in
Physiochemical Processes fo r
Wa ter Quality
Control,
New York,
NY,
ohn Wiley
&
Sons
(1972).
Standard Methoa3 for the Examination of Water and Wastewater,
20th
Ed.,
Washigton, DC, merican Public
Health
Administration, American
Water Works Association, Water Pollution Control Federation
(1990).
Slater,
C.S.,
R.C. M e n and C.G. Uchrin,
Environmental Progress, 2,
251 (1983).
Date Received: 11/04/91
Date
Accepted: 12/04
/
9 1
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 20/22
64
selection 4 of 19
DIALOG(R)File 41:Pollution Abs
(c) 1995 Cambridge Scientific Abstracts. All
rts.
reserv.
192389
SiRiLikI
S
Slater,
Manhattan Coll., Chem. Eng. Dep., Riverdale, NY 10471, USA
LJ. ENVIRON.
SCI.
A R T A .VOL.'A27,
NO. 5,.
pp. 1175-1193,
Publ.Yr: 1992
SY LANGUAGE
-
ENGLISH
Languages: ENGLISH
Journal
Announcement: VO24N04
The
process
parameters
of
a
reverse osm osis system concentrating industrial
wastewater in a close-loop operation have been
studied.
The model
describes
system solute concentration
as a
function of operating time and
c nbeused to
predict separation efficiency and permeate flux. The model uses seven
parameters that are obtained from membrane and solution
data.
Simulation of a
simple
salt
system was compared to the experimental data
of
an inorganic
chemical effluent composed of
typical
plating metals. The results
indicate
variance from pmiicte.4-l mass transfer and
o v d
membrane
prfonnance.
The
model
is
useful in predicting
performance
when membrane fouling
is
not
a
major
problem.
reverse osmosis: membranes; simulation
Descriptors: wastewater treatment; industrial effluents; electroplating;
Copyright 1993 Cam bridge Scientific A bstracts
selection
5
of 19
t i f ic Abstracts. All
rts.
reserv.
192366 93-05315
Metal recovery fi-om was
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 21/22
SurfaCeFinis
hine Pollution
PreventionCitationDatabase
Reference Citation Information ;
CLlatkmType:
Review
Titk
Zero
Dischage / Water
Reuse - theoppomties formanbranetechnobgks in
pollutioncontrol
J o u m a l / J 3 o o k / ~ Desalination
Vohlme/Edi~
e3
I s s u e : 1 3 Year
1991
Page@):
225-24
ISBN:
Editor: PUbHsha.
PrimaryAuthoflsI: Cktwrght F'eter S
Co-Author:
0
ECTAL
Metal FWshim
proces
OtherMetal FinishingprocesS:
ion P n / W a s k Management
Method:
unit ooer ti n
maunitOpaHOm
WediaAssessed;
Atr
Water
0
Solids Energy
Technoloav Datat
pertormanc
e
Notes
;
DescriptionOfApplicatiom
operationalFerformance:
MaintenanceRequimnents
pbllutbn P t i o nI nE m a m
performance Values;
Toxks
InvestkEated
Reference Number: 97
P a g e -
1
8/17/2019 SIMULATION OF REVERSE OSMOSIS.pdf
http://slidepdf.com/reader/full/simulation-of-reverse-osmosispdf 22/22
Surface Finishing
Pollution
Prevention
CitationDatabase
AbstmA
peference
Citatl
on Information
;
Cilatlon'Qpe RBrDResults
Titk
Simulation of Rewrse Osmosls PRocess Con centraw IndusbialWastes
J aWblc/-
J.EnvimnSdHealth
T h e pw z s s ~ t e ~ o f a ~ o sm o s i s ~ t e ~ ~ ~ t r a t i n g ~ u s ~ w a s t e w a t e r i n a c l a s e d - l o o p o p e r a t l o n h
studied.
The
modeldesuibessystansolutecomtrat3onasahnchnofopemting
time
and canbe used tom c t eparatbn
ef lk rq
and
permeate
f l uxThe modelusesseven
pra
hat are
obtained
h m
embrane
and olutlondata Simulation
of
a
simplesaltsystemwds compared totheezrpertmentaldata ofan norganicchemic l ffluentcomposedof typicalplating
metals.
The
resul ts
Wcate Mlfarrce
hmpredMed
mass
ransfeandowxall
membrane
pelformance.
The model
is
usefulin
mtng p e r f b ~henmembrane hulingis
nota
majorproblem.
v-1- A27 Issue:
5 Year:
1992 Page@): 1175-1 ISBN
prim;uyAuth~s):
Slaw C.S.
Co-Author:
Publisher:
El
Metal Finishing procesS
Unit
ooaaton
Other Mecll
FlnisNngPnxzss:
other unit
C)pl-atlom
Pollution
Preventbn/Waste ManagementMe-
fledia Assessed;
Air
Water Solids
Energy
Jechnoloav
D a t q
performance Notes
;
Description OfApplicaUom
operationalPe~oImame
Mai ntenarEReqUi rement s:
h llutbn P I nh m a t io r t
Volume
orHow: