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Cross-ministerial Strategic Innovation Promotion Program SIP Energy Carriers
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Page 1: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

Cross-ministerial Strategic Innovation Promotion Program (SIP)

Energy Carriers

Page 2: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

S I P E n e r g y C a r r i e r s

 Reducing CO2 emission is a global issue. For Japan, a country poor in energy resources, it is

necessary to construct a low-carbon society as well as to promote a stable energy supply through

the diversification. We have large expectations for the role of hydrogen energy. However, towards

the large-scale use of hydrogen, there remains a lot of issues to overcome technology barriers and

high cost . Proceeding the research, development and demonstration of hydrogen technologies

with industry-academia-government collaboration under the leadership of government will

contribute significantly to solve energy and environment problems in Japan. And it will eventually

bring Japan a world leader in hydrogen utilization and the related industries.

 Under these circumstances, “Energy carriers", a technology development program toward the

realization of hydrogen society has been launched as one of the 10 themes of the Cross-ministerial

Strategic Innovation Promotion Program (SIP) spearheaded by the Council for Science, Technology

and Innovation in 2014. “Energy carriers“ is the method to efficiently store and transport hydrogen

as liquid, while hydrogen, gaseous at normal state, is difficult to handle.

 In this program, we aim to build CO2 -free hydrogen value chain by focusing on the developments

of technologies for CO2 -free hydrogen production, conversion to energy carriers; liquid hydrogen,

organic hydride and ammonia, and storage, transportation and utilization.

Strategy of Energy Carriers 〜 Development of CO2 free hydrogen value chain〜

NH3 furnace

Natural gasPetroleum

Coal

Renewableenergy

Hydrogenproduction

Transport(Energy carriers)

Reforming/gasification

Carbon captureand storage

Production byelectricity and heat

H₂

H₂

H₂

Liquid hydrogenLH₂

Gasification

Organic hydrides(methylcyclohexane)

MCH

AmmoniaNH₃

Dehydrogenation

Direct use

Fuel cell vehicle

Fuel cell(conceptual)

NH3 direct combustiongas turbine

Fuel cell

● Hydrogen can be produced from various energy sources and can be utilized for electricity as well as fuel (Potential to reduce CO2 emission significantly)● Hydrogen has a difficulty in transportation, because it is low Btu gaseous form. It is essential to develop viable mass- transportation methods and related technologies (energy carrier) and make hydrogen to be affordable energy source.

Power generation

Utilization

Dehydrogenation

Page 3: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

● Commercialization of fuel cell vehicle, residential fuel cell cogeneration

● Developments of technologies related to carbon free hydrogen production, energy carrier and utilizations of hydrogen and carriers

● Demonstration of hydrogen society in 2020 Tokyo Olympics and Paralympics

● Commercialization of large scale hydrogen power plant

● Introduction of carbon free hydrogen in large scale

● Expansion of fuel cell markets

● Introduction of hydrogen power generation

2015-2020 2030-2020-2030

● Japanese hydrogen relevant industries play an active role in the global market

● Demonstration of high efficient power generation using hydrogen and energy carrier from small scale up to large scale

Realize the world’s first new type low carbon society utilizing hydrogenin Japan by 2030 and be a role model in the world.

Research & Development subjects

V i s i o n

April 1, 2016

Hydrogen-relatedresearch subjects

Ammonia-relatedresearch subjects

Organic hydrides -relatedresearch subjects

 Development of Hydrogen Supplying Technology Based on

Organic Hydride

  Basic Technology for Hydrogen Station

Utilizing Ammonia

 Safety Assessment of Energy Carrier

Development of CargoLoading/unloading System

for Liquid Hydrogen andthe Relevant Rules

for Operation

 Development of Hydrogen Engine

Technology Ammonia Direct

Combustion

 Development of Ammonia Synthesis

Process from CO2 Free Hydrogen

 Ammonia Fuel Cell

Production

CarriertransformationTransportation

Storage

Utilization

 High-Temperature Solar Thermal Energy Supply

 Hydrogen Production Technology Using

Solar Heat

Page 4: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

Reaction Scheme of Membrane IS Process Promote the decomposition of sulfuric acid and

hydrogen iodide by the membrane separation technology

Principle of New Steam Electrolysis Split steam at high efficiency using

electricity and heat

H2SO4

I2SO2

H2O+

H2+I2

2HI1/2O2

+SO2+H2O

Hydrogen iodide (HI) decomposition

Sulfuric acid (H2SO4) decomposition

Sulfur (S)cycle

Iodine (I)cycle

HTGR

2HI + H2SO4

I2 + SO2 + 2H2O

H2O

Production of HI and H2SO4

~400̊C ~650̊C

H2H2O

O2

H+

e-e-

Proton conducting oxide

Anode Cathode

Heat

Electricity

HeatHeat

Heat Exch.

Power plantH2O

NH3Production

N2

NH3H2

Electricity

Solar Thermal Linear Corrector for 650°C

Integration to H2production

Total System Design

Thermochemical Energy storage

Linear focused solar thermal collector

Point solar thermal collector

Heat Storage

Heat Transfer Fluid/ Material and Corrosion

Combination with Point solar thermal collector

Solar thermal energycollection tube

H2Production:IS Process, Electrolysis

Ammonia decomposition and high purity H2 supply system

NH3 cracker Small amount of NH3 remover

High purity H2

NH3

NH3 H2

H2ON2

   Development of high-efficiency ammonia synthesis process from CO2-free hydrogen produced from renewable energy or fossil fuel   Major R&D Item is as follows:◆ Development of ammoniasynthesis catalyst with high activity at low temperature◆ The pilot plant will be constructed and operated in 2018 to confirm performance of the new catalyst and process.

   Development of highly efficient hydrogen production technologies by water splitting without CO2 emission using solar heat at around 650°C   Development of elemental technologies and demonstration of technical feasibility will be performed for the following two hydrogen production methods.1) Membrane IS Process; hydrogen production by thermal water splitting using chemical reactions with iodine and sulfur, and membrane technologies2) New steam electrolysis; hydrogen production by steam splitting with proton conducting oxide using electricity and heat

Hydrogen Production Technology Using Solar Heat

Research Director

Group Leader, HTGR Hydrogen & Heat Application Research Center, Japan Atomic Energy AgencyNariaki Sakaba

   Development of high-temperature (650°C) solar thermal energy supply system to produce H2 efficiently by introduction of new solar thermal corrector, collecting tube, heat transfer media and thermal energy storage technologies   The team is aiming that ammonia which has high volume hydrogen density is produced as an energy carrier by hydrogen produced from solar thermal energy supply system. High-temperature (650°C) solar thermal energy collection system with more than 70% of solar radiation and heat collection efficiency in which the temperature is higher than conventional solar thermal system is developed. Elemental technologies of solar corrector, heat transfer fluid, solar thermal energy correction tube, and thermal energy storage for 24 hour heat supply to H2 production system are developed.

High-Temperature Solar Thermal Energy Supply System

Research Outline

Research Outline

Research Outline

Purpose Purpose

Purpose

Research Director

Professor, Laboratory for Advanced Nuclear Energy, Tokyo Institute of TechnologyYukitaka Kato

Development of Ammonia Synthesis Process from CO2- Free Hydrogen

Research Director

General Manager, R&D Center, Technology Innovation Center, JGC CorporationYasushi Fujimura

Basic Technology for Hydrogen Station Utilizing Ammonia

   The purpose of this research is to develop ammonia decomposition and high purity H2 supply system for hydrogen filling station.   High purity H2 supply system with low cost hydrogen transportation is a key issue to spread fuel cell vehicles (FCVs) and FC fork lifts. In this theme, we focused on ammonia as a hydrogen carrier because of high gravimetric and volumetric H2 densities. We will develop a high purity H2

supply system, which satisfies hydrogen fuel specifications for FCVs (ISO14687-2) by NH3 decomposition and separation technologies.

Research Outline

Purpose

Research Director

Director, Institute for Advanced Materials Research, Hiroshima UniversityYoshitsugu Kojima

Page 5: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

Hydrogen production and ammonia synthesis using renewable energy

Chemical energy storage taking advantages of ammonia in terms of preservation and transportation

Utilization of power, electricity and heat

NH3

NH3 NH3

NH3

CombustorNH3

Air N2, H2O

Generator

TBCP

Gas turbine

Air NH3

Industrial furnace

!"#$%&"'(

Applications of ammonia direct combustion

NH3 flame

Reciprocal engine

   Development and demonstration of highly effective ammonia-fueled fuel cell systems   ◆ Developing the direct ammonia-fueled SOFC systems and demonstrating 1 kW-scale power generation systems (main target)◆ Investigating the combined systems as follows: (1) ammonia auto-thermal cracker and SOFC; (2) ammonia cracker and AEMFC (sub-target)◆ Elucidating the compatibility of ammonia for the fuel cell systems and the degradation behavior of the ammonia-fueled fuel cells

Solid oxide fuel cell(SOFC)

Anion exchange membrane fuel cell(AEMFC)

NH3-fueled SOFC system

Power Inverter AC 1 kW

Controlunit

NH3

Air

Hot module

SOFC

Pump Blower Filter

Radiator Drain

ExhaustCombustor

Gas in

Gas out

Gas out

Gas in

◆ System 1 Direct supply

◆ System 2Autu-thermal

NH3 cracker

NH3 cracker

Heat

FCV

H2

H2

Modular dehydrogenation system

Toluene

Methyl cyclohexane

Swivel joint for LNG

Emergency release system for LNG

LNG loading system

liquid natural gas carrier

start releasing Close cascaded valves Finish releasing

   This research aims to develop a loading and unloading system for liquid hydrogen and to establish relevant rules for operation of the system.   In the research, swivel joints and emergency release systems for liquid hydrogen are to be developed, based on the existing LNG handling technology, and a loading and unloading system for liquid hydrogen integrating the developed equipment will be constructed.Operational safety measures are also specified and rules and standards will be established for the safe operation of the world-first system. The rules and standards will be internationalized, as necessary.

   To develop a practical hydrogen refueling station and hydrogen supplying system based on organic hydride technology   The followings are focused to develop a modular dehydrogenation system for hydrogen refueling stations:(1) Improving performance of the dehydrogenation catalyst(2) Improving efficiency & reducing the size of modular dehydrogenation system(3) Developing low-cost hydrogen purification system(4) Conducting safety assessmentsTechnologies for efficient organic hydride production are also being developed.Further goal is to develop organic-hydride based hydrogen refueling stations and to promote widespread adoption of FCVs.

Ammonia Direct Combustion

Research Director

Professor, Graduate School of Engineering, Kyoto UniversityKoichi Eguchi

Ammonia Fuel CellDevelopment of Hydrogen Supplying Technology Based on Organic Hydride

Research Outline

Research Outline

Research Outline

Purpose Purpose

Purpose

Research Director

Principal Researcher, Central Technical Research Laboratory, JX Nippon Oil & Energy CorporationHideshi Iki

   To develop ammonia direct combustion technology to utilize ammonia which is a hydrogen energy carrier as well as a CO2- free fuel   Highly efficient utilization of ammonia combustion such as:1) Gas turbine power generation using ammonia alone and ammonia/natural-gas mixed fuel2) Application of ammonia reciprocal engines for transportations3) Heat utilization in industrial furnaces using ammonia as a fuelThis project performs technology development and verification tests based on fundamental combustion research.

Research Outline

Purpose

Research Director

Professor, Institute of Fluid Science, Tohoku UniversityHideaki Kobayashi

Research Director

Deputy Managing Director,Japan Ship Technology Research AssociationTetsuya Senda

Development of Cargo Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation

Page 6: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

Research Outline

Research Outline

Purpose

Purpose

Research Director

Senior Manager, Technical Institute, Kawasaki Heavy Industries , Ltd.Masahide Kazari

Research Director

Professor, Center for Creation of Symbiosis Society with Risk, Yokohama National UniversityAtsumi Miyake

Safety Assessment of Eenergy Carrier

Development of Hydrogen Engine Technology

   We conduct the research for high efficiency and low-NOx-emission hydrogen engine realization.   We conduct the following research items for high efficiency and low-NOx-emission open-cycle hydrogen engine which shall be used for power generation or ship propulsion.◆ Hydrogen combustion control technology◆ Low-NOx technology◆ High pressure hydrogen injector◆ High pressure hydrogen pump

H2

   The purpose is to build the vital society in which hydrogen energy can be operated safely and sustainably within an acceptable cost in suitable area.   Risk assessment and management of the following three supply chain in the transportation, storage, and supply processes are carried out not only from the perspective of the operators and manufacturers, but also from the perspective of the citizens.1) Compressed hydrogen supply chain2) Liquid hydrogen supply chain3) Organic hydride supply chain

Transportation

H2

Supply

Storage

Risk assessment of energy carrier transportation

Explosion analysisAnalysis of hydrogen gas leakage behavior

Hydrogen engine

open-cycle hydrogen engine

Hydrogen combustion control technology

High pressure hydrogen pump

Hydrogen injector

Liquid hydrogen

Energy Carriers; their physico-chemical properties

MolecularWeight

H2 Content(wt%)

VolumetricH2 Density

(kg-H2/m3)

BoilingPoint

(℃ )

H2 ReleaseEnthalpyChange

※(kJ/mol-H2)

OtherProperties

2.0

100

39.6

2.0

100

70.8

-253

0.90

98.2

6.2

47.3

101

67.5

17.0

17.8

121

-33.4

30.6

● Widely used

※ H2 release enthalpy change

● High purity● Low energy to pressurize

● Existing oil infrastructures can be utilized.

● High H2 density● Direct use for combustion

PressurizedHydrogen(700MPa)

LiquidHydrogen

OrganicHydride(Methyl

Cyclohexane)

Ammonia

Page 7: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

Exective Adviser, Tokyo Gas Co.,Ltd

Shigeru Muraki

Program Director, SIP Energy Carriers

 I would like to demonstrate the hydrogen technologies

developed for production, transportation, storage and

utilization as tangible results at the Tokyo 2020 Olympic

and Paralympic Games.

 It is not only a demonstration as a showcase

but also aims to be a big first step toward

hydrogen society in Japan.

 I have a confidence that hydrogen energy

would contribute to the attractive urban

development.

Basic Scheme of Hydrogen Society

CH3

Utilization

Production

Transportation

Renewable energy

High temperature water vapor electrolysis

Hydrogenation(electrolysis etc.)

Hydrogen from unused renewable digester gas, biomass, etc.

Refinery hydrogen,By-product hydrogen,

Gas reforming hydrogen

Hydrogen powered

generation

Ammonia powered generation

Hydrogen storage emergency power SOFC tri-generation

Hydrogenstation

HYDROGEN STATION

Transportation and storage as an energy carrier

Dehydrogenating

NH3

LiquidhydrogenCompressed

hydrogen

AmmoniaMCH

The use of waste heat from FC systems for air conditioninghot water supply etc.

V2G:Vehicle to Grid

FC BoatFC Bus

FCV

Operation of buses by ART system(Advanced Rapid Transit)

Advanced smart community

to take advantage ofthe hydrogen

Energy management for buildings, housing and facilities( Hydrogen、heat、electricity )For Low-carbon, BCP(Business continuity plan)

Hydrogen PEFCAmmonia FC

Page 8: SIP Energy Carriers - AHEAD Energy · SIP Energy Carriers ... Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation ... Generator CP TB Gas turbine Air

http://www8.cao.go.jp/cstp/gaiyo/sip/ http://www.jst.go.jp/sip/k04.html 2016. 5


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