Solutions Per Applications

SITE VISIT REPORT

Mis SPA Instrument's engineers have been visited to Myanmar PetrochemicalEnterprises, MYANMARduring 29th July to 1st August 2012. Following points are observed& discussed with MPE during this visit

1) DCScontrol room location is observed.

2) All the Control valve's external hardware in plant 200,300,400 & Boiler is checked as percheck list

'\. 3) All control valves requires I to P converter, positioner & air filter regulator.

4) For Emergency shutdown valve's air filter regulators & SOYneeds to replace.

5) All control valves requires overhauling, leak test & pressure test

6) Approximate quantity of instrumentation signal cables & cable trays for Reformer Unit &Boiler is measured.

7) All level gauges in plant 200,300 & 400 are checked as per checklist & found OK.

8) In boiler, control panel location is observed.

9) In Reformer, Unit Displacer type Level Transmitters are observed as per checklist Needto be replaced.

10) Regarding with DCS,Network point is discussed with MPE & they accepted the same.

SPA Instruments (I) Pvt. Ltd.Plot No. 58/ 59-12, 0 II Block, MIDC, Chinchwad, Pune - 411019. Maharashtra, India.Tel.: +91 2027481201/02 Fax: +91 2027450791 E-mail: info@spainstrumentscomWeb: www.spainstruments.com An ISO 9001 :2008 Company

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~-- -'i ts=; ::::. INSTRUMENT CHECK-LIST,- -- >' «>«">~- - -REVAMPING PROJECT-- - LOCATION: MYANMAR

~,

Doc No:Activity Title: I IRev:

Page 1 of 1Sr. No, Tag No Description AHEA P& ID Mounting STAT lIP pas AFR AIRISP ISO TUBE H/W Action Taken I Remark

1 Pvt201A Pressure CV 201 1/13 On VE-201 V X ..., V'" V V V \./'"

"2 PV!2~lB Pressure tv Wi/7 201 1/13 On VE-201dj;' '" B ' /",' \../ X IS)( .V V'" V- V V' 1<' "3. LV-:~Ol Level CV44' ','% 201 1/13 On VE-201 +;So'" y' " .,/ x ii)< 'I. ")(.: 'I..

"I-~ I': )"", ,w,,;;' .:

4 FV-'ZlO FlowCV 201 2/13 Inlet to FU-201 V -c y " V x 'X V5 FV-211 FlowCV 201 2/13 Outlet to FU-201 V ~ " .s J )( 'I. ../ !f\lo£~,Mt(J..le;l~"6 HV-231 Hand Control Valve 201 3/13 On FG line IV' x -i< -,t. '-"" V

"'/..c-:

7 PV-231 Pressure, CV, wdi:~_ 201 3113 Return line of FO frm FU-201 " \./' v 'I. "f...' -/. ,. -.t v V- ii .

8 PV-232 Pressure CV 201 3/13 On SHP return line ., .../ I"; '" "J(. V ')( r-... A fl, :'. ;

9 FV-201 FlowCV 201 5/13 Inlet to HE-201 E V X ."'It 'I.. V- V v. 'f...V oj( 'X \,../" < -

10 FV-202 Flow CV 201 5/13 Inlet to HE-201E V' x f...11 HV·iOl Hand Control Valve 201 6/13 V V \,.-/' , (la~W clfroo:z\C'\2 PV·2fl;! Pressure CV' . /." 201 6/13 Outlet toVE-202 "" ',' »: x :;: toN) qFl ,'Fi, "{, ~'<13 LV-202 Level CV W' 0\' 201 613 Outlet to VE-202 V- X X )( )( X X )( . ''; ,.

14 LV-203 Level CV 201 613 Outlet to VE-202 V ~''1r1<l~15 LY·ZC4 Level CVJ" ~, 201 713 On Outlet ofHE·20S

••....... "}( 'X ..., tV' V X X16 ESV·~02 Shut Down ValveJi@ 201 7 13 V Y. )( x '-x, >< X V ~Ot ~()d

17 FV·20S Flow CV1IidS> Vn'i.iJ.kc 201 8 13 Inlet to FU-202 'c. V 'X )( ...• \,../" V" V- V ,;, ':Tafei·i,h. +#j~. ·'i;

f_,lfl HV-241 Hand Control Valve" '201 9 13 \,.-/ X X X X y V {f;:.. ' J/: . A'

'~'PV-242 Pressure CV 201 913 On SHP return line \./ ?< 'X \/ ' \/ V 'I.. X "PV-241 Pressure CV 201 913 On FO return line frm FU-202 V .,. 'X X V--' X ')( V

'21 PV'204 pt'i1'ssure'CV? '" "'; 201 10 13 Top Outlet VE-203 '4 \..-<" ,..:: X ')(, V X V X " c ' ,<22 ' 'LV-20S, Level CVdi,*211i\!hW,;f&lnfil. 201 10 13 Discharge of PU-203 <h!!k 8hi ,v-r- 'X. X X V- ,'I. X x '" !\1';J,1; ,f'e

, ~23 LV-207 Level CV ",>, 201 11 13 On inlet line to TK-201 V ~ X ~ X. X- X X 's, YO

24 HV-321 Hand Control Valve 301 2 29 1/ 'X: >;( ')(' X x... X V- rn-r'~ QOS.-<-25 PV-322 Pressure CV 301 2 29 On SLP line \../ f'<.... X- V \...../ »: X V ~'X ~\.y_)L26 PV-321 Pressure CV 301 2 29 On FO return line frm FU..301 .\.----" X A X ../ X V \../ ~, T ~ ~ P<."l.27 BV-331 Hand Control Valve 301 5 29 On FG line V "'I:. X 'X' X X. X \.../ ~, .•. ~~28 PV-332 Pressure CV 301 5 29 On SLP line V-

"" '><' » >( -X y \../ f\O..,. ~~u-ri29 PV-331 Pressure CV 301 5 29 On FO return line frm FU-302 V- 7'. 'I. ~ X- X v> -.lb\ T ~ o-~16\30 HV-341 Hand Control Valve 301 7/29 V

"-X ~ ol-.-. X ?<.. \/' M T -\0 c...\Os,.('

31 PV-342 Pressure CV 301 7/29 On SLP line "-- v ~ ~ \../ 'X =, V M'l ~ Opcr() __

32 PV-341 Pressure CV 301 7/29 On FO return line frill FU-303 \....-'" !< ::>\ X '\./ X )(" '--" ~ :$__:t:,<;L_Q~~33 HV-:~51 Hand Control Valve 301 10/29 On FG line '\...--' X' 'Jt ~ X. ")( V I\:,-C34 PV-352 Pressure CV 301 10 29 On SHP line r..---- ~ .x. 'J... X- x... .» V '-1±:e35 PV-351 Pressure CV 301 10 29 On FO return line frm FU-304 V- "J >" X X X. )i 'I.-- PrO36 FV-304 FlowCV 301 11 29 Inlet to FU-30S L.--- .., ~ ~ ..x X x v e-«37 HV-361 Hand Control Valve 301 12 29 On FG line V-- 'X X X x.. :x. V- V

~---38 PV-362 Pressure CV 301 12 29 DP type btwn FO & Steam line V- ?<. X »; X y V Q39 PV-361 Pressure CV 301 12 29 On FO return line frm FU-305 \../ ,< ?<o x: '7"---, »«: )( V (tt-c.

\/ 7<.. » r. \,./" A ;< ~-,

40 FV-301 FlowCV 301 14 29 Input line to HE-301B41 HV-301 Hand Control Valve 301 15 29 VE-301 outlet to flare V 'f.... 'f.-, ,( v> V V 7<: I=r,,-tJ PV-301B Pressure CV 301 15 29 Outlet to VE-301 X fY'l i¢cili\~-43 PV-301A Pressure CV 301 15 29 Input to HE-302 '...-" ~ ')( ")( V V V X44 LV-301 Level CV 301 15 29 Discharge of PU-302 )r( --- "rill ss )'Yl~45 FV-310 Flow CV 301 15 29 Outlet ofVE-301 \..•.•.•.. r-. .x, rA. A X X X46 FV-307 Flow CV 301 24/29 Discharge of PU-303 v--- ~I 'x IV V \..,/ V ..,47 LV-302 Level CV 301 23/29 Outlet to HE-305 V"" ~ X 'X. X X X ')

48 PV-303 Pressure CV 301 24/29 Outlet to HE-304 ~ 1)<.. X \..--" V V v> ')I ~ 649 FV-306 Flow CV 301 24/29 Discharge of PU-303 \/ .x V ;.( \/" X X 'X p.. G50. PV-401A Pressure CV 401 1/21 Inlet FG line to VE-401 \,./" .-,( V '\' \/ V \.-/ ..:X D"f'\ hft.\.& tID'51 PV-401B Pressure CV 401 1/21 Outlet flare header from VE-401 V- < '\./ V V V V ~ tf~~tttt~-52 LY-401 LeVeleV'H" 'hiP '401 1/21 Inlet to VE-40 1 ',h ,'I V il./\ ?<;. '" tA. ' X. A X53 FV-451A Flow CV 401 1 21 Discharge of PU-401A \..-""' X X. V V ./ V V54 FV-451B Flow CV 401 1 21 Discharge of PU-401B \,../ X. »c '\,../ V V V Iv A--C55 HV-431 Hand Control Valve 401 4 21 On FG line \./ ~ »: X :>( X X- V56 PDV-432 Pressure CV 401 4 21 DP type btwn FO & Steam line V If-- )( A V "I.. )( V -:

57 PV-431 Pressure CV 401 4 21 On FO line 'v- "A 'X X X »: X\.../

58 ESV-401 Flow CV 401 6 21 HC inlet to HE-401 E V -X x:- X \,./" :x r.; l'X

59 HV-401 Hand Control Valve 401 7 21 To Flare from VE-402 V 11' «: ?< V \.../ e=; i~60 LV-404A Level CV 401 7 21 Bottom outlet ofVE-402 IV X )( -X V V \/ \./""

_LPS'JT\ ~61 LV-404B Level CV 401 7/21 On suction of PU-408 V j<: ?1";< A x X. ?( Lt:l'62 PV-409 Pressure CV 401 7/21 On Flare line \/'" ;X ~ V V- 'v V X.

, -63 LV-403 Level CV 401 13/21 Outlet to VE-406 V IJ( ")( V X ~ .x64 PV-403 Pressure CV 401 13/21 Input line to VE-405 V "f.. X t-: V "J... V 1)(

A ,~\..,./ X V X

--.~- ..-.-65 PV-402 Pressure CV 401 13/21 Input line to HE-406 \/ V -----~-.--.,,,."66 PV-406 Pressure CV 401 14/21 On top outlet to VE-403 '-/ '') ·X '" .~ A. tX "N \,

V X X-- ------ ~ --

67 LV-407 Level CV 401 14/21 On bottom outlet to VE-403 X X X. 7-- ~ ---_.-- ._--- ..

68 LV-408 Level CV 401 14/21 On outlet of HE-40S8 V ?<. v: X V- I/" X >( I

I"

.f'I Sr. Nu. lraK No Description AUEA 1'/10 10 Mounting STAT IjP POS AFR AIRjSP ISO TUBE HjW Action Taken / Remark

69 tV-406A FlowCV 401 15/21 Inlet to FU-402 V j( >( X '1..-/ )\ ~\.....--"C

r 70 IfV-4O('u FlowcV 'IllT --rs-f2T Irilct to FU-402 P'X' - - -\....--'.~ 10'\ X ~ L- •.........

71 lHV-4414\.,./ »<. »; ;X »-: -, ?'\ V ~

----Hand Control Valve 401 16/21 On FG line to burner

72 \./' X X \../ V X V-- ---.---

DV-442 Pressure CV 401 16/21 DP type btwn FO & Steam line x73 ~V;,441 V ,~ V

-------Pressu re C\(<iL 401 16/21 On FO'line to burner X- X 1-:><5 y c>f

.74 :il,\\ ,t.;(' '\.,,/ V V X-_._-----

;¥it08 FlowCV 401 1U2l On Dissharge ?f PU-403 L/ X X f:\ ,75 Y.409 FlowCV .s- 401 17/21 On Discharge of PU-403 V" ;I- A X ~ X. X X""~'

76 \,../ X V V IV V )( ----.V-408 Pressure CV 401 17/21 On outlet to VE-404 A

77 ~V-411 Level CV 401 18/21 Inlet to TK-401 \,../ A x: X k .X -'" A-c

_. -- -

JL---------------------------------------~.~~~ -------------------------------------------------~.~~-.

~o- ----- INSTRUMENT CHECK-LIST- ---- --- '-,-- --- -- "

REVAMPING PROJECTLOCATION . MYANMAR.

Doc No:Activity Title: I IRev:

Page 1 of 1Sr. No. Tag No Description AREA P & ID Mountinj; STAT GLASS FLANGE H/W Action Taken / Remark

1 LG·201A Level Gauge 201 1/13 VE-201 (, \./"' .•.....••.. \...-'"" "\./

2 LG-201B9l' Level ~ai.lge(i· 201, 1/13 VE-201 A,,~, . " " \./"" V V V (' +'3 LG-2°l.f1km Level @/" 201.~ Ii' 1/13 VE-201'1&$"%1 "4< '\.,./ .' \/'" ./ ~) V d@:i;;.'p F." #;\;

4 LG-201D' Level Gauge Li 201 1/13 VE-201 , ~ \/'" V+ V .\

5 LG-202 Level ",,,nuN. .'" 201·" 1/13 VE-204'fj "- V V V V6 LG-231 ' Level Gauge 201 3/13 Inlet SP-2011 r .7 LG-204 Level Gauge 201 6/13 VE-202 • L----" V \,../ L/ .•.8 LG-205 Level Gauge 201 6/13 VE-202 V \,..- i\.-/ t/Q LG-206A Level Gauge= '" 201 7/13 TW-201 V I,./"" \.--"" VT(u LG-206B Level Gauge g 201 7/13 TW-201 V \../ '-../ V ' ~~ ,.f. o ''111 LG-241 Level Gauge 201 9/13 SP-2021 V v.> V V

"12''': LG-207)0._ Level Gauge 4f L 2013' , 10/13 VE-203+ '''' ...:"~- '/'-.,/" \./ V "V"'" r,

13 LG-208, ,r: Level Gauge '@ .• 201 10/13 VE-203 - "+ V I\../' .....,/ V- I"" ". "

1+i14JF LG-203JB4t Level ";i-", 201~W'YJ1/1311 I~" ~,,'i+i-Wl1i jll QiWWf#P/g 0" ")j '\)''is \/'" !'i , »::0;) V ;Vi};.·' ,+fZ·\ti>-¥, 15 , LG-209/t·#· Level Gauge'(,p/-" K 201 '11/13 TK-202ilff ;,'J JRiii V \/'" V-- 1/ '@iK' .f[,~ .1'1£li'p

16 LG-331 6 Level Gauge 301 2/29 SP-300S V \./' ~ '\../ /17 LG-341 Level Gauge 301 5/29 SP-3036 \/ \..../ V, ~ /18 LG-351 Level Gauge 301 7/29 SP-3045 '-/' \.../ \-/ / l./

-------19 LG-361 Level Gauge 301 10/29 SP-3021 '-'""" V V V ------20 LG-371 Level Gauge 301 12/29 SP-3026 '-./' '-0 'V V' _._- -, ._-----21 LG-301A Level Gauge 301 lS/29 VE-301 ./ ..•...• \/ V22 LG-301B Level Gauge 301 15/29 VE-301 \X" Vc\

"-')(. "'1,,1- if\~1~

23 LG-302B Level Gauge 301 23/29 TW-301 V '-"""" V-- V~24 LG-302A Level Gauge 301 23/29 V"" V' 'I.' y ~ «trtTW-301 ~Lr~-25 LG-303 Level Gauge 301 24/29 VE-302 1/ V \..../' ")(. V (ft r-

26 LG-307 Level Gauge 301 26/29 TK-303 V \J ''--'"'' "f... V tfC11E5-,-,(iJ'iW~ .27 LG-30S Level Gauge 301 26/29 TK-302 V V V- t./ .- (') ,

28 LG-304 Level Gauge 301 26/29 TK-301 V V V 'V29 LG-401At'\, Level Gauge 401 1/21 VE-401 V V' \..,/'

:'-.9' LG-401B Level Gauge 401 1/21 VE-401\,/' .....,/ L/ -.......,;/ /

?

c: ,\ LG-401C Level Gauge ,~ 401 1/21 VE-401 c-: ,/' ,/ V--~32 LG-411 Level Gauge sc 401 2/21 VE-408 '\/"" V \t X NC} IMh,LU.

33 LG-417 Level Gauge 401 2/21 TK-404 ~ ~ ~ ~ 1'--

34 l&i31 _ Level Gauge 401 4/21 SP-4011.J!. x.> '\../ V- ~ .---

35 LG-403 Level Gauge 401;( 7/21 VE-402 - V V ....., V .,'Iii 36 LG-405" . Level Gaugl%t1+ 401W; 7/21 VE-402:i'.!. • :-I@/ ""X {~. V -:»: ~1< 37 LG-.402;;< Level Gaugecj'i(; ii" 401 " 7/21 VE-40Z' H ;+1t: L Cl1 0 S--.-. ,-

38 LG-404·;" Level Gauges> 401 7/21 ,,/ LC HO-<VE-40239 LG-406 Level Gauge 401 7/21 VE-407 F

.............--\/ ~ J

40 LG-40S' Level Gauge 401 13/21 VE-402 ..••..• ~ \. \ ()...l),' 0<1)

41 LG-404 Level Gauge 401 13/21 VE-402. __ ~ ~\.t ~'erc---42 LG-407 Level Gauge 401 14/21 VE-403, V V'" V \../'

43 LG-4088 Level Gauge 401 14/21 TW-401../ \.../ \ ./ /

44 LG-40SA Level Gauge 401 14/21 TW-401 J ./ / J45 LG-441 Level Gauge 401 16/21 SP-4018

V-

46 LG-409 Level Gauge 401 17/21 VE-404 ~ J --../!~rMii[1--'-7tJ-rr47 LG-410 Level Gauge 401 17/21 VE-404 v ./ ~ ~ .Hi_ _.__ _' ._H __, '~}J

48 LG-412 Level Gauge 401 18/21 TK-401 ~ '-""'" V'" ~'

---------_ ..•__ ._-_ •....__ ..... --49 LG-413 Level Gauge 401 18/21 TK-403 ~ 'V' V Ve:..

f--- ~'''''''''4"""'--- INSTRUMENT CHECK-LIST--- - G""ATEC-- -- ,- --- --REVAMPING PROJECT

LOCATION: MYANMAR -- "----, Doc No:Activity Title: I I Rev:

Page 1 of 1Sr. No. Ta~No Description AREA P& ID Mountinz STAT CABLE GLAND POWER FLOAT HEAD Action Taken I Remark

,~ ,~, 201 1/13 Qn VE_20J > 'V'

2 LT-1202 Level Tx Displacer type 201 6/13 On VE-202 V "I;;. ~ X V- vr bLttd Iv Ji- tt~I3 LT-1203 Level Tx Displacer type 201 6/13 On VE-202 V -r Y- <r <» '-""4 LT-1204 Level Tx Displacer type 201 7/13 On TW-201 V- i(' 5C ~ ,/

t_____

----~5 LT-1205 Level Tx Displacer type 201 10/13 Side level of VE-203 -./ -c «: )(, '-/ J -hi~-

6 LT-1206 Eevel Tx Displacer type 201 10/13 VE-203 bottom level v 'X 1"""')<- ')( \::../ V .~---

7 -r- 0 ~,,~ r rr-. n" e 201 11/13 B~eR'l level o(IK-2.0l- "

8 I>'" .~" ''''" nn e 301 15/29 ~ \7 --t.. '\./' v-~~~

r~ '~" X9 LT-1301 Level Tx Displacer type 301 15/29 On VE-301 \/' " \/ <« \/ J rrvw10 I:" ,~,,~ '=~~ 301 23/29- '" Tic _21" - / = --- -11 LT-1306 Level Tx Displacer type 301 24/29 On HE-30412 -U.14J1l- bever,x ur 401 1/21 ~ "r on

/~ ...,..)

I~~

13 LT-1405 Level Tx Disnlacer type 401 7/21 Bottom level of VE-402 \/ '1--. y:. 0 1"-./ V 'i?1/:14 LT-1404 Level Tx Displacer type 401 7/21 On VE-402 '\./ ", .-y... ~ r/ J15 LT-1406 Level Tx Displacer type 401 7/21 On VE-407 \../" <.r "Y' -o: y.y )'0"" -;.---v-.----16 LT-1403 Level Tx Displacer type 401 13/21 On VE-406 '",.'" V 'r«: -« ~ ~/ ~ ",~17 LT-1402 Level Tx Disnlacer type 401 13/21 On VE-405 Ir--I-J

- ( """,' !l"rl' n..~IB LT-1407 Level Tx Displacer type 401 14/21 On VE-403 s«. _X <: )( V V ~~-

cb LT-1408 Level Tx Displacer type 401 14/21 On TW-401 ---L--LT-1409 Level Tx Displacer type 401 17/21 On VE-404 ~ v: X J<. \// '--V ---r.--

21!i, LT-14;lO. Level Tx Displacer.type . Z40h ,17/21 On bottom outlet to VE,404 l\h + '-/." X '0"1. iF \../ .L/ .-<:,~.1+'22''''' LTdA-li: ~+K-IW-type ';,ii 401 18/?I- ~QJ 0.;.

"

iF/ "'/;8* '" ,1$ W"

-=t-8-u.,I-- Ujjjg -21"<-·S A-05 L1. ~1.00-6

0---813 MM.

c-JI.- -:. L-' 0 ~O ~.

(r:2>05D ~ " of? I ):: 6'~

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