© SKF Group 14 April 2015Slide 0 - penntap.psu.edu · SKF Care Business Care Employee Care...

© SKF Group 14 April 2015Slide 0

SKF & SustainabilityTaking Sustainability BeyondZero©

PA Strategic Energy Management: State College, PAPresented by Erika Huyett Mau, Manger of SustainabilityApril 7, 2015

Agenda SKF Introduction SKF & Sustainability SKF Beyond Zero ISO 50001 LEED and SFR Certifications


SKF – a truly global company

Established: 1907

Sales 2012: SEK 64,575 million

Employees: 46,775

Production sites: 150 in 32 countries

SKF presence: in over 130 countries

Distributors/dealers: 15,000 locations

Global certificates: ISO 14001

OHSAS 18001

ISO 50001


To equip the worldwith SKF knowledge

SKF Group Vision


What is SKF knowledge?

SKF & Sustainability

The SKF Commitment

High EthicsOpennessEmpowermentTeam Work

VALUES

DRIVERSProfitabilityQualityInnovationSpeedSustainability

The SKF Code of Conduct


SKF and sustainability

2001 1st year member in FTSE4Good

1998 ISO14001 worldwide certificate

1989 Environmental policy

1994 Environmental report

2000 Zero Accidents; 1st year member in Dow Jones Sustainability Index

2002 Code of Conduct (business ethics)

2005 OHSAS 18001 worldwide certificate (82 units, 23 countries, 108 sites 30 countries)

2007 SKF E2 solutions

2010 LEED certification requirements

BeyondZeroTM

2012 First fully integrated report BeyondZero portfolioWWF Climate Savers

2006

(63 units, 17 countries, 108 sites in 30 countries)


SKF Care

Business Care Employee Care

Environmental Care Community Care

SKF BeyondZeroTMSKF Care

SKF Beyond Zero


SKF’s Climate change strategy - Building on SKF BeyondZero

SKF BeyondZero

Reduce the negative environmental impact deriving from our operations.

Increase the positive environmental impact by innovating and offering new technologies, products and services with enhanced environmental performance characteristic to our customers.

Transport &distribution

Raw material &components

SKF’s own operations

Customer solutions

-

+

0


SKF BeyondZero portfolio

Designed for environmentDesigned for environment

A solution designed to provide positive environmental impacts

E2 DGBB -30% less energy compared to a standard bearing

SKF BeyondZero™ portfolioCustomer solutions with significant environmental benefits

Applied for environment

Stop-start system

Better fuel economy of the car

Designed for environmentDesigned for environment

A solution that through its application enables positive environmental

impacts


BeyondZero portfolio

SKF Solar Linear Actuator contributes to increasing the energy generated by one solar panel so that 4.4 tonnes CO2 /year are avoided.

SKF Energy Monitoring Service for pump systems helped reduce 1,700 tonnes of CO2emission per year.

SKF products and solutions for renewable energy help displace power sector CO2.

SKF StopGo for two-wheelers helps reduce CO2 emissions by 5 g per kilometre.


Climate strategy – BeyondZero – Targets

Transport anddistribution

Raw material and components


Customer solutions

• 100% of SKF's energy intensive suppliers certified according to ISO 50001 Energy Management Standard by 2016.

• Reduce the total annual energy use of the SKF Group by 5 % below the 2006 level by 2016. • Reduce the energy use per production output (value added) by 5% year-over-year during the period (2012-2016).

• Reducing CO2 emissions/ tonne-kilometre for all transports managed by SKF Logistics Services by 30% compared to 2011 by the end of 2016.

• Quadruple (x4) the revenue from the BeyondZero portfolio from 2.5 Billion SEK in 2011 to 10 Billion SEK by 2016.

© SKF Group 14 April 2015 © SKF Group Slide 14

Sound energy management cuts CO2 emissions

To reduce greenhouse gas emissions, such as CO2, the Group set a 5% absolute CO2 reduction target in 2006, with the strategy to simultaneously reduce energy intensity in our factories and reduce carbon intensity of the energy we use.

What we have achievedBetween 2002 and 2011, the Group’s total annual energy use was reduced by 13% , despite app. 56% growth in

our business (net sales).

Total energy use for the SKF Group

Now we step up even further

© SKF Group 14 April 2015 © SKF Group Slide 15

The energy targets for the SKF Group

Twin targets are believed to best facilitate the reduction of greenhouse gas emissions and cost.1. Reduce the annual energy use [GWh] for the SKF Group

by 5% below 2006 levels in absolute terms by 2016, irrespective of volume growth; and

2. Reduce the energy use per production output [GWh/VA] by 5% year-over-year. (in other words, compare 2012 against 2011, 2013 against 2012 etc.)

These targets are very ambitious and tools will be key to successful Energy Management in order to

achieve them.


Climate strategy – Targets & Performance

Transport anddistribution

Raw material and components


Customer solutions

• 100% of SKF's energy intensive suppliers certified according to ISO 50001 Energy Management Standard by 2016.

• Maintain annual energy use of the SKF Group 5 % below the 2006 level by 2016. • Reduce the energy use per production output (value added) by 5% year-over-year during the period (2012-2016).

• Reducing CO2 emissions/ tonne-kilometre for all transports managed by SKF Logistics Services by 30% between 2011 2016.

• Increase the revenue from the BeyondZero portfolio from 2.5 Billion SEK in 2011 to 10 Billion SEK by 2016.

Targets• Total revenue of the BeyondZero amounts to 2,972 BSEK

• Of 42 total targeted suppliers:2 suppliers are certified9 suppliers have started

• In line with absolute target 1,678 GWh (10% below the target)

• Not in line with relative target. Energy use per output increased by 4%

•CO2 emissions per tonne-kilometre reduced by 3%

Performance, end of 2012

ISO 50001:Energy Management Systems

© SKF Group October 30, 2007Slide 18

ISO 50001- Energy Management System

Provides organizations with management strategies to:- Increase energy efficiency, - Reduce costs, - Improve energy performance,- Reduce depletion of resources, and- Mitigate world wide effects of energy use.

Individual organizations cannot control energy prices, government policies or the global economy, but they can improve the way they manage energy in the here and now.

© SKF Group October 30, 2007 © SKF Group Slide 19

Focus on the key elements

• Energy Policy• Roles and responsibilities• Energy review• Energy performance indicators• Knowledge & awareness• Management review


Energy review: Crucial planning point

The energy review is a thorough, data based investigation of the energy use on our site. It tells us:

• What are the significant areas of energy use?• How well are we performing?

( assessment of our systems)• Where are opportunities to improve energy performance?• The basis for an action plan.

A proper energy review requires resources -for measurements, competence and time!


Keeping track - performance indicators

• If not watched, energy performance will deteriorate!• Define and monitor “Energy Performance Indicators”

- On a factory level- On a channel/system level- Normalize the data

• Set appropriate objectives and targets • Understand what drives energy consumption

(e.g. production rate, outside temperature…)• Implement a system of alarms, responses and reporting

Energy management is just like any other management:

Set targets, monitor, act on deviations


Don’t let the message die: Awareness

Energy management requires engagement of all employees and contractors:

• Basic awareness training• Embed energy efficiency just like safety

- In our meetings- In our newsletters- On our display boards

• Have a means to submit suggestions for improvements

Visible and on-going support by site management needed

© SKF Group October 30, 2007Slide 23

ISO 50001- Energy Management System

Who at SKF is required to Implement ISO 50001?• Those facilities which use > 9 GWh/year

- Pilot Facilities – completed implementation in 2013• Hanover, PA – 35,100 GWh/year• Flowery Branch, GA – 28,100 GWh/year

- Phase II Facilities - to certify in 2014• Falconer, NY – 29,900 GWh/year• Elgin, Il – 21,200 GWh/year• Hobart, OK – 14,000 GWh/year

- Phase III Volunteer Facilities – to certify in 2015• Seneca, KS – 8GWh/year

SKF USA Inc. recommends ALL facilities utilize the ISO 50001 framework to reduce their own goals to meet CO2 Targets

LEED and SFR CertificationMinimum standards for new construction and major renovations


Anywhere in the world, consistently & systematically

Constructed in a safe and respectful way

With world class environmental performance

Providing a safe and good working environment

How can we build factories and facilities that are…


LEED certifications for all new factories

SKF USA Inc., Lansdale

SKF factory i Tver, Russia

Mysore, India

Jinan, China

1 Platinum, 6 Gold and 1 Silver completed to date, An additional 15 projects planned worldwide

On Average:• 24% energy savings• 50.9% water savings

over conventional


Typical SKF factory (Based on energy use in 2010)

Energy

1841 GWh

Heat treatment 18%

The “LEED Factory” Energy split?

Central systems 28

%

HTGas

6%12% HT

El.

Compressed air

Grinding fluid

Honing fluid

Cooling water

Hydraulic oil

8%6% 4%10%

Direct electricity to machines 19%

Lighting 4%

HVAC 31%

LEED Covers this part (35%)How do we recover remaining 65% of typical energy use?


SFR - Sustainable Factory Rating System

• Based on LEED approach.• Specific credits and prerequisite categories established for

typical SKF processes.• Designed to be used in conjunction with LEED for major new

factory construction (or major upgrading).• Reference guide has also been developed – in which best

practice examples and technologies are detailed.• Requires internal certification (Corporate Sustainability) –

playing a similar role to external LEED consultants but for this internal standard.


Two Key SFR Guidance documents


Categories in SFR

• Health and Safety• Process Media and Process Energy Carriers• Compressed air• Process Cooling and Heating• Metering, monitoring and targeting capability• Pollution control• Process waste management• Manufacturing equipment• Process Water• Heat treatment• Commissioning

Heat recovery

Fluid control

Machine demand


Objectives behind SFR

• Reduced operating costs for energy, water, waste management and other utilities.

• Safer, healthier, quieter and cleaner working places.• Effective transfer and use of best practice. • Clearer requirements for production machines, equipment

suppliers, commissioning agents, etc. • Better monitoring and control capabilities• Supporting ISO 50001, 14001, OHSAS 18001 and related

Group targets.• A pragmatic demonstration of SKF leadership in this area.


SFR – Status (Scorecard)


CertifiedSilverGoldPlatinum

SFR (Sustainable Factory Rating) SystemMaximum 150 points; Scoring based on the percentage (%) of relevant points

25 - 40% 41 - 55%56 - 80%81% and above

Four levels of SFR certificationCertified is “Mandatory”

Scoring in SFR





SKF Care

Thank you!!!





SKF Care

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