Date post: | 01-Oct-2015 |
Category: |
Documents |
Upload: | mohamed-mahmoud |
View: | 119 times |
Download: | 30 times |
INTERACTIVE SCHEMATIC
The Bookmarks panel will allow you to quickly navigate to points of interest.
Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi-gate the schematic and machine views.
When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.
VIEW ALL CALLOUTS
Cover PageInformation
SchematicMachine Views
Component TableTap Table
Fluid Power Symbols
Electrical Symbols
Front Frame
Rear Frame
Tap Views
Features
Options
Bookmarks X
EC-C3EC-C2 E-C60
EC-C1
E-C61
To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.
This document is best viewed at a screen resolution of 1024 X 768.
FUNCTION Zoom In
HOTKEYS (Keyboard Shortcuts)
Zoom OutFit to PageHand Tool
CTRL / +
KEYS
CTRL / -CTRL / 0 (zero)SPACEBAR (hold down)
Find CTRL / F
Hydraulic SystemSkid Steer Loader246B, 252B, 252B2, and 262B232B2, 236B, 236B2, 242B, 242B2,216B, 216B2, 226B, 226B2, 232B,
216B:RLL1-6799
246B:PAT1-UP
232B2:SCH2475-UP
216B2:RLL6800-UP
252B:SCP1-4599
236B:HEN1-6749
226B:MJH1-10574
252B2:SCP4600-UP
236B2:HEN6750-UP
226B2:MJH10575-UP
242B:BXM1-4224
262B:PDT1-UP
242B2:BXM4225-UP
232B:SCH1-2474
2010 Caterpillar, All Rights Reserved Printed in U.S.A.
RENR4869-03July 2010
Page 1 of 2
Description PartNumberMachineLocation
SchematicLocation
Accumulator 149-0686 32 D-3
Coupling - Female 193-8335 13 F-3Coupling - Male 193-8334 14 F-3Cylinder GP - Hydraulic Coupler 192-2640 24 E-5
Filter GP - Oil (216/226/232/242) 223-9974F-2
Manifold AS - Drain Manifold 218-5560 7 D-5Motor GP - A/C Compressor 218-6840 26 E-1
Cooler AS - Radiator (216/232)Cooler AS - Radiator (226/242)Cooler AS - Radiator (236/246/252/262)
280-8309280-8310280-8312
4 F-1
Cylinder GP - Lift LH (216/226)Cylinder GP - Lift LH (232/242)Cylinder GP - Lift LH (236/246)Cylinder GP - Lift LH (252/262)
230-3683230-3703230-3685230-3705
18 F-4
Cylinder GP - Lift RH (216/226)Cylinder GP - Lift RH (232/242)Cylinder GP - Lift RH (236/246)Cylinder GP - Lift RH (252/262)
230-3693230-3703230-3695230-3705
17 F-4
Cylinder GP - Tilt LH (216/226/232/242)Cylinder GP - Tilt LH (236/246/252/262)
230-3684230-3687 16 F-4
Cylinder GP - Tilt RH (216/226/232/242)Cylinder GP - Tilt RH (236/246/252/262)
230-3694230-3697 15 F-3
Motor GP - Fan (216/232)Motor GP - Fan (226/242)Motor GP - Fan (236/252)Motor GP - Fan (246/262)
216-6179230-3727225-9260216-6193
5 F-2
Motor GP - (Single-Speed) (216/226/232/242)Motor GP - (Single-Speed) (236/246/252/262)
Motor GP - (Two-Speed) LH (236/246/252/262)
280-7854280-7856
280-7858
8
Pump GP - Hydrostatic (Single-Speed) (216/232)Pump GP - Hydrostatic (Single-Speed) (226/242)
Pump GP - Hydrostatic (Two-Speed) (236/246/252/262)
289-6340289-6342
289-6351
2 B-6
C-6
Filter GP - Oil (236/246/252/262) 223-99746
B-3
Motor GP - (Two-Speed) RH (236/246/252/262) 280-7858
8
8 C-2
A-12
COMPONENT LOCATION
Page 2 of 2
Description PartNumberMachineLocation
SchematicLocation
Screen 195-6768 23 E-3Solenoid - Control Valve (A1 and A2) 185-4254 31 E-3Switch AS - Pressure (Back Up Alarm) 192-0836 21 D-8Tank GP - Hydraulic 204-1491 3 D-1Valve GP - Check 123-4750 22 C-7Valve GP - Ball 191-9783 19 F-5
Valve GP - Hydraulic Coupler 233-7128 25 E-5
Pump GP - Imp and Charge (216/226/232/242)Pump GP - Imp and Charge (236/246/252/262)
269-9427238-7642 1 B-4
Valve GP - Control (216)Valve GP - Control (226)Valve GP - Control (232)Valve GP - Control (242)Valve GP - Control (236/246)Valve GP - Control (252/262)
216-6166216-6167216-6168191-9686216-6169216-6170
12 E-4
Valve GP - Basic - B - Float Detent MagnetHandle AS - A1 and A2 ButtonHandle AS - A1 and A2 ButtonHandle AS - Roller / A1 and A2 Proportional ButtonPin - Spring
299-9119218-6118223-3725215-8307117-8683
11 E-7
Valve GP - Inline Self-Level Raise (216/226)Valve GP - Inline Self-Level Raise (232/242)Valve GP - Inline Self-Level Raise (236/246)Valve GP - Inline Self-Level Raise (252/262)
224-9408223-8408224-9418223-8418
20 F-6
Valve GP - S -Turn Resolver Block Config Without SwitchesHandle AS - Horn and Normally Open C1 And C2Handle AS - Horn and Continuous FlowHandle AS - Horn and Continuous FlowPin - Spring
299-9116218-6117218-6118223-3725117-8683
10 F-8
Valve GP - Parking Brake (Single-Speed)
Valve GP - Brake (Two-Speed) (236/246/252/262)
208-5681
293-6591
9 C-7
C-39
COMPONENT LOCATION
TapNumber Description
SchematicLocation
AA Main Worktool System Pressure E-4BB SOS E-1CC Signal Pressure C-7DD Main System Pressure (Pump 1 Forward) B-3 , C-7EE Charge Pressure B-2, C-6FF Main System Pressure (Pump 2 Forward) B-2 , C-6GG Main System Pressure (Pump 2 Reverse) A-2 , B-6HH Main System Pressure (Pump 1 Reverse) A-3 , B-7
TAP LOCATION
FLUID POWER SYMBOLS
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES JOINING
TWO-WAY THREE-WAY FOUR-WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)
2-SECTION PUMP
MAIN AUX.
SPRING(ADJUSTABLE)
VARIABILITY LINE RESTRICTION(VARIABLE)
LINE RESTRICTIONVARIABLE and PRESSURE
COMPENSATED
PRESSURECOMPENSATION
PUMP: VARIABLE andPRESSURE COMPENSATED
ENERGY TRIANGLESHYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXEDDISPLACEMENT
VARIABLE DISPLACEMENTNON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONERPUMP or MOTOR
FIXEDDISPLACEMENT
VARIABLE DISPLACEMENTNON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLSRELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED COMPLETE INTERNALSUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOIDor MANUAL
SOLENOIDand PILOT
SOLENOID and PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID SERVO THERMAL DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTINGSINGLE ACTING
BASICSYMBOL
SPRINGLOADED
CHECK VALVES
TWOPOSITION
INFINITEPOSITIONING
FLOW IN ONEDIRECTION
FLOW ALLOWED INEITHER DIRECTION
THREEPOSITION
CROSSFLOW
PARALLELFLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P TSHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOTCONTROLLED
ELECTRICAL SYMBOLSHydraulic Symbols (Electrical)
325-AG135 PK-14
Circuit IdentificationNumber
Wire Color Wire Gauge
Harness identification codeThis example indicateswire 135 in harness "AG".
325-PK-14
Wire Gauge
Wire Color
Circuit Number Identification
Wire Number Identification Codes
Current Standard
Previous Standard
Electrical Schematic Example Hydraulic Schematic Example
325-PK
Wire ColorCircuit Number Identification
B A
Wire
Wire
(EXAMPLE VALVE)
Current Standard
Transducer(Fluid)
Transducer(Gas / Air)
G
Generator
Electrical WirePressure Switch
MElectric Motor
Pressure Switch (Adjustable)
Temperature Switch
PressureSymbol
TemperatureSymbol
LevelSymbol
FlowSymbol
Electrical Symbols (Electrical)
T
THIS SCHEMATIC IS FOR THE 216B, 216B2, 226B, 226B2, 232B, 232B2,236B, 236B2, 242B, 242B2, 252B, 252B2, AND 262B SKID STEER LOADERPART NUMBER: 218-6462, CHANGE: 11. VERSION: -Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
12345678
A
B
C
D
E
F
12345678
A
B
C
D
E
F
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
Taps (Pressure, Sampling,Sensor) by letterYY
HYDRAULIC CIRCUIT COLOR DESCRIPTIONSPUMP OUTPUT (LEFT HYDROSTATIC)PUMP OUTPUT (RIGHT HYDROSTATIC)
SUPPLY LINEDRAIN / RETURN LINEDRIVE PILOT CONTROL CIRCUITIMPLEMENT PILOT CONTROL CIRCUITCOUPLER CYLINDER CONTROL CICUIT
PUMP OUTPUT (IMPLEMENT SUPPLY)
LIFT CYLINDER CONTROL CIRCUIT
PUMP OUTPUT (CHARGE SUPPLY)
TILT CYLINDER CONTROL CIRCUIT
PARKING BRAKE CONTROL CIRCUITTWO SPEED CONTROL CIRCUIT
AUXILIARY TOOL CONTROL CIRCUIT
TWO-SPEED OPTION (236, 246, 252, AND 262)
T
PF PF
M
LIFTCYLINDERS
TILTCYLINDERS
AUXILIARY TOOLS
(10) DRIVE PILOT VALVE
RIGHTLEFT
AB
L
RACKDUMP
CIMRML
COTRJ DL
HP
1P T 324
P T
C
A
D
B
1A 1B 2A 2B 3A 3B
DCF E
31 2 4
ED
FC
A
B
L
RIGHTMOTOR
A B
FLUSHING
Z
LEFTMOTOR
B A
FLUSHING
DRAIN
C
T P
SOS/
MAINRELIEF
AUXRELIEF
FAN MOTORRELIEF
G
C
T P
T P
C
P
C
T
MG G1
MA1
AT1R
X3 X4
R
X3
A
MA2
MB
1
GB Y B MB
2
C
T
P
FWD
RF RR
X4
SPEEDSENSING
FWD
LR LF
DIAGNOSTICPORT
A1
A2
S2S1
Z
(1) PUMP GPIMPLEMENT AND CHARGE (216/226/232/242) 269-9427IMPLEMENT AND CHARGE (236/246/252/262) 238-7642
(2) PUMP GP - HYDROSTATIC(SINGLE SPEED) (216/232) 289-6340 (SINGLE SPEED) (226/242) 289-6342
(8) MOTOR GPSINGLE SPEED (216/226/232/242) 280-7854 SINGLE SPEED (236/246/252/262) 280-7856
(21) SWITCH ASPRESSURE
(BACK-UP ALARM)192-0836
VALVE GP - S -TURN RESOLVER BLOCK CONFIG WITHOUT SWITCHES 299-9116 HANDLE AS - HORN AND NORMALLY OPEN C1 AND C2 218-6117 HANDLE AS - HORN AND CONTINUOUS FLOW 218-6118 HANDLE AS - HORN AND CONTINUOUS FLOW 223-3725 PIN - SPRING 117-8683
(20) VALVE GP - DIVERTER - CINLINE SELF LEVEL RAISE (216/226) 224-9408 INLINE SELF LEVEL RAISE (232/242) 223-8408 INLINE SELF LEVEL RAISE (236/246) 224-9418 INLINE SELF LEVEL RAISE (252/262) 223-8418
(19) VALVE GPBALL191-9783
(3) TANK GPHYDRAULIC
204-1491
(26) MOTOR GPA/C COMPRESSOR
218-6840
(4) COOLER ASRADIATOR (216/232) 280-8309 RADIATOR (226/242) 280-8310
RADIATOR (236/246/252/262) 280-8312
(5) MOTOR GPFAN (216/232) 216-6179FAN (226/242) 230-3727FAN (236/252) 225-9260FAN (246/262) 216-6193
(7) MANIFOLD ASDRAIN 218-5560
(25) VALVE GPHYDRAULIC COUPLER
233-7128
(24) CYLINDER GPHYDRAULIC COUPLER
192-2640
(12) VALVE GPCONTROL (216) 216-6166 CONTROL (226) 216-6167 CONTROL (232) 216-6168 CONTROL (242) 191-9686
CONTROL (236/246) 216-6169 CONTROL (252/262) 216-6170
(32) ACCUMULATOR149-0686
(18) CYLINDER GPLIFT LH (216/226) 230-3683LIFT LH (232/242) 230-3703LIFT LH (236/246) 230-3685LIFT LH (252/262) 230-3705
(17) CYLINDER GP LIFT RH (216/226) 230-3693 LIFT RH (232/242) 230-3703 LIFT RH (236/246) 230-3695 LIFT RH (252/262) 230-3705
(13) COUPLINGFEMALE193-8335
(14) COUPLINGMALE193-8334
(15) CYLINDER GP TILT RH (216/226/232/242) 230-3694 TILT RH (236/246/252/262) 230-3697
(16) CYLINDER GPTILT LH (216/226/232/242) 230-3684 TILT LH (236/246/252/262) 230-3687
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE
(23) SCREEN195-6768
HH GG
DD EEFF
CC
AA
BB
REVERSE
NEUTRAL NEUTRALNEUTRAL NEUTRAL
FORWARD LOWER RAISE
COUPLER
(31) SOLENOIDCONTROL VALVE (A1 AND A2)
185-4254
M
MG G1
MA
AT1R
X3 X4
R
X3
A
MA
MB
GB Y B MB
FWD
RF RR
X4
SPEEDSENSING
FWD
LR LF
TO DRIVE JOYSTICKTO DRIVE JOYSTICK
TO HYDRAULIC TANK
TO IM
PLE
ME
NT
VALV
E
TO F
AN
MO
TOR
PF PF
T
TO C
HA
RG
E F
ILTE
R
TO D
RIV
E P
ILO
T
TO IMPLEMENT VALVETO DRAIN MANIFOLD
LEFTMOTOR
TO D
RA
IN M
AN
IFO
LD
TO DRAIN MANIFOLD
TO D
RA
IN M
AN
IFO
LD
RIGHTMOTOR
DD EEFF
HH GG
BAFFLE
DEMAND FANMOTOR RELIEF
DEMAND FAN269-9467 (226/242/246/262)
(2) PUMP GPHYDROSTATIC(TWO SPEED) (236/246/252/262)289-6351
(8) MOTOR GP TWO-SPEED RH
(236/246/252/262) 280-7858
(9) VALVE GPBRAKETWO-SPEED (236/246/252/262)293-6591B
A
L
(8) MOTOR GPSINGLE SPEED (216/226/232/242) 280-7854 SINGLE SPEED (236/246/252/262) 280-7856
(9) VALVE GPSINGLE SPEEDPARKING BRAKE208-5681
(22) VALVE GPCHECK
123-4750
(11) IMPLEMENT PILOT VALVE VALVE GP BASIC - B - FLOAT DETENT MAGNET 299-9119HANDLE AS - A1 AND A2 BUTTON 218-6118HANDLE AS - A1 AND A2 BUTTON 223-3725HANDLE AS - ROLLER / A1 AND A2 PROPORTIONAL BUTTON 215-8307PIN - SPRING 117-8683
(6) FILTER GPOIL (236/246/252/262) 223-9974OIL (216/226/232/242) 223-9974
(8) MOTOR GPTWO-SPEED LH(236/246/252/262)280-7858
MACHINE COMPONENT LOCATIONS
32
32
31
31
26
2625
25
24
2423
23
22
22
21
21
20
20
19 18
18
17
17
16
16
15
15
14
14
13
13
12
12 11
1110
109
9
8
87
7
6
6
236/246/252/262
236/246/252/262
216/226/232/242
6
6
216/226/232/242
5
5
44
4
3
3
2
2
1
1
HYDRAULIC FAN MOTOR
BB
5
HYDROSTATIC PUMP
Stop
Reverse Pilot Port
Loop Port
Reverse Travel DriveLoop Pressure Port (MA2)
Forward Travel DriveLoop Port
Loop Pressure Port (MA1)Reverse Travel DriveLoop Port
CC
EE
DD
HHGG
FF
IMPLEMENT, CHARGE AND HYDROSTATIC PUMPS
A2 SOLENOIDP979-YLL998-OR
A1 SOLENOIDP978-GNL998-OR
AA
31
12
2
1
IMPLEMENT PILOT VALVE
IMP PILOT SOLP988-OR975-WH
DETENT COILP988-OR975-WH 11
INLINE SELF - LEVEL VALVE - RAISE
DIVERTER XRMTL2x F905-YL2x 200-BK
20
MANUAL LOWER BALL AND QUICK COUPLER VALVES
COUPLER SOL779-WH
2x K927-BU780-PU
(FOR 216B, 226B, 232B, AND 242B)
25
19
MANUAL LOWER BALL AND QUICK COUPLER VALVES
COUPLER SOL779-WH
2x K927-BU780-PU
(FOR 236B, 246B, 252B, AND 262B)
25
19
MOTOR GP - A/C
A/C SOLENOID513-OR200-BK
26
SINGLE SPEED VALVE
SPEED SOLP981-PUL999-GN
9
TRAVEL PILOT VALVE
TRAVEL SOLENOIDH416-GN975-WH
BACKUP PRESS SW120-YL321-BR
10
FeaturesCover PageInformationComponent LocationPage 1 of 2Page 2 of 2
Tap LocationFluid Power SymbolsElectrical Symbols
SchematicMachine ViewsMachine Component LocationsHydraulic Fan MotorHydrostatic PumpImplement, Charge And Hydrostatic PumpsImplement Pilot ValveInline Self - Level Valve - RaiseManual Lower Ball And Quick Coupler Valves (For 216B, 226B, 232B, and 242B)Manual Lower Ball And Quick Coupler Valves (For 236B, 246B, 252B, and 262B)Motor Gp - ACSingle Speed ValveTravel Pilot Valve
002_callout:
008_callout:
009_callout:
010_callout:
019_callout:
020_callout:
015_callout:
016_callout:
017_callout:
018_callout:
013_callout:
014_callout:
023_callout:
004_callout:
005_callout:
006_callout:
034_callout:
026_callout:
003_callout:
031_callout:
032_callout:
012_callout:
033_callout:
024_callout:
025_callout:
011_callout:
021_callout:
035_callout:
036_callout:
037_callout:
038_callout:
022_callout:
007_callout:
039_callout:
040_callout:
001_callout:
d_03_grid: f_03_grid:
f_01_grid: f_04_grid:
f_02_grid:
d_05_grid: a_01_grid: c_02_grid: b_04_grid: e_03_grid:
d_01_grid: f_05_grid: e_07_grid: f_06_grid: e_05_grid:
c_07_grid:
c_03_grid: e_04_grid:
e_01_grid:
b_02_grid:
b_03_grid:
c_06_grid:
a_02_grid: a_03_grid: b_06_grid:
b_07_grid: 006_f_02_grid_v01:
004_f_01_grid_v01:
005_f_02_grid_v01:
025_e_05_grid_v01:
020_f_06_grid_v01:
011_e_07_grid_v01:
032_d_03_grid_v01:
031_e_03_grid_v01:
023_e_03_grid_v01:
022_c_07_grid_v01:
017_f_04_grid_v01:
007_d_05_grid_v01:
018_f_04_grid_v01:
026_e_01_grid_v01:
001_b_04_grid_v01:
012_e_04_grid_v01:
003_d_01_grid_v01:
024_e_05_grid_v01:
014_f_03_grid_v01:
016_f_04_grid_v01:
013_f_03_grid_v01:
015_f_03_grid_v01:
005_f_02_grid_v02: 001_b_04_grid_v04: 031_e_03_grid_v04: 002_a_01_grid_v04: 012_e_04_grid_v04: 011_e_07_grid_v05: 020_f_06_grid_v06: 019_f_05_grid_v01: 025_e_05_grid_v07: 019_f_05_grid_v07: 025_e_05_grid_v08: 019_f_05_grid_v08: 026_e_01_grid_v09: 033_e_04_grid_v04: 034_e_01_grid_v02: 035_c_07_grid_v03: 036_b_03_grid_v03: 037_b_02_grid_v03: 038_b_02_grid_v03: 039_a_02_grid_v03: 040_a_03_grid_v03: 0001_grid_spacer: 002_a_01_grid_v01:
008_b_03_grid_v01:
009_c_07_grid_v01:
restore_callouts:
d_08_grid: 021_d_08_grid_v01:
010_f_08_grid_v01:
010_f_08_grid_v11: f_08_grid: 009_c_07_grid_v10: