HYDRAULIC SHEARING M/C SURFACE GRINDING

M/C

SHAPER M/C

CENTRAL WORKSHOP

CSIR-INSTITUE OF MINERALS & MATERIALS TECHNOLOGY

Skill Development Programme

Certificate course in Advance Machining/Advance Welding

19th August – 30th August 2019

CSIR-INSTITUTE OF MINERALS & MATERIALS TECHNOLOGY

The Central Mechanical Workshop of CSIR-Institute of Minerals & Materials Technology is well

equipped with different modern and state of the art machinery like Conventional Lathe m/c, Milling

m/c, Surface Grinder m/c, Shaping m/c, Radial drilling m/c, CNC Lathe, CNC Milling and CNC

EDM m/c to carter different R&D requirement of the Scientists. All the machineries are supported

by well trained technical manpower and advance CAD & CAM software are used to carry out

precision works. To translate the knowledge, Central Mechanical Workshop has proposed an

Advance Certificate Course in Machining & Welding Technology under “CSIR Integrated Skill

Initiative”.

A) Facility in CNC Section.

1) CNC Turning m/c

2) CNC Milling m/c

3) WIRE EDM m/c

4) CAD software.

B) Facility in Machine Section.

1) Air Compressor

2) Shearing m/c.

3) Surface Grinding m/c

4) Portable Grinder m/c -16".

5) Grinder m/c

6) Horizontal Milling m/c

7) Centre Lathe m/c

8) Conventional lathe machine m/

9) Shaping m/c, 10) Redial Drilling m/c

11) High Speed Power Hacksaw m/c,

12) Sheet & Plate Bending m/c.

PLASMA CUTTING

M/C TIG

WELDING

M/C

ARC WELDING

M/C

SPOT WELDING

GLASS LATHE

M/C

GLASS TUBE

CUTTING M/C

C) Fitting Hand Tools.

1) Jig Saw, Model.2) Drill machine 1/4” cap, 3) Drill machine 30 mm cap, 4) Metal cutting

5) Rotary Drill, 6) Mini Angle Grinder, 7) Angle Pipe Cutter, 8) Electric Impact Wrench.

9) Heavy Duty Angle Grinder

D) Facility in welding section.

1) AC Arc Welding m/c

2) Portable welding rectifier

3) Welding Rectifier

4) TIG Arc welding m/c

5) MIG ARC welding m/c

6) Gas Cutting (Oxy-Acetylene)

7) Oxy-Acetylene gas welding and cutting set

8) AC arc welding transformer-Single phase

E) Glass Blowing Section.

1) Lathe glass working machine

2) Rotary compressor vacuum pump

3) Glass cutting machine.

4) Glass grinding & polishing.

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Certificate course in Advance Machining/Advance Welding

19th August – 30th August 2019

Objectives:

To translate the knowledge about Mechanical Workshop technology.

Basic knowledge about the advance mechanical machine tools (CNC Turning/CNC Milling/Wire

EDM).

Learn about basic and advance welding operations.

Lecture about basic & advance welding process like TIG, MIG; Sport welding, Plasma cutting etc.

Involving with Lab. scientific R&D fabrication works.

Course duration

10 days / 80 Hrs.

Date of commencement- 19th August 2019.

Salient Features of the Course: 20% theory and 80% practical, Hands on practical exposure to

different machineries.

Eligibility Criteria

ITI pass in Trade of Machinist/Turner/ Fitter. (For

advance Machining)

ITI pass in Trade of Welder. (For advance Welding)

A/C No: 30267734773

IFSC Code: SBIN0007499

Name of the bank: State Bank of India

Branch: SBI, IMMT Campus

*Participants have to make their own

arrangements for accommodation and working

lunch.

Training Fee

Training Fee is Rs. 4,000/- per participant

(Inclusive of all)*

Course fee can be paid by net banking or D.D of

any nationalized bank in favour of

“Director, CSIR-IMMT”

Course Organizer:

Dr. P.C Beuria (Coordinator Central

Workshop, pcbeuria@immt.res.in.

Ph. No.-0674-237-9340)

Mr. .R.K Mandal (In-charge, Central

Workshop, rkmandal@immt.res.in.

Ph No.- 0674-2379-173/ 9861429446)

For participation contact the course organizer. For further information about Skill Development

Programme at IMMT Bhubaneswar write to:

Dr. S.K. Pradhan

skpradhan@immt.res.in

Ph: 0674-2379218

www.immt.res.in

SYLLABUS FOR ADVANCE MACHINING:

A) Conventional Lathe m/c.-

Description of different parts of machine

and their use, different operations like

Threading , Facing, Drilling, Reaming,

Taper Turning, Others operation like

Grooving, Parting, Boring etc.

B) Conventional Milling m/c.-

Description of different parts of machine

and their use, different operations like

Plain Milling, Side Milling, Face Milling,

Slot & Groove Milling etc.

C) Introduction of CNC m/c.-

Description of different parts of machine

and their use, different operations like

Threading , Facing, Drilling, Reaming,

Taper Turning, Grooving, Parting, Boring

etc.

D) Fitting Section.

Bench work & Marking.

Measuring Instruments and their use.

Fundamental Engineering Drawing.

Machine Tool Maintance.

Hand Tools.

General Workshop Safety Precaution.

SYLLABUS FOR ADVANCE WELDING:

A) Basic Fundamental.

Different types of Welding Processes.

Basic Welding Metallurgy.

Welding Consumables

B) Oxy-Fuel Gas Welding and Cutting Process.

Description of equipment &

accessories

Selection of consumables

Joint preparation & procedure

C) Advanced Brazing Process:-

Description of Brazing processes

Process Characteristics

Brazing on different metals and metal

combinations

D) Gas Shielded Tungsten arc Welding

(GTAW) for M.S/S.S

GTAW Process & accessories.

Selection of holders / nozzles

Tungsten electrodes & shielding

gases.

Welding techniques.

E) Gas Shielded metal arc Welding (GMAW)

for M.S/S.S

GMAW (MIG/MAG) Process &

accessories

Selection of holders / nozzles

electrodes & shielding gases

Welding techniques

F) Plasma Cutting Process.

Plasma cutting process & accessories

Selection of holders / nozzles

Cutting techniques.

G) Spot welding Process.

CSIR-INSTITUTE OF MINERALS AND MATERIALS TECHNOLOGY

Council of Scientific & Industrial Research

BHUBANESWAR – 751 013

Application Form

CSIR Integrated Skill Initiative programme

Certificate course in Advance Machining/Advance Welding

19th August – 30th August 2019

1. Name:

Please paste self signed recent

colour passport size photograph

2. Address:

(In Block letters)

E-mail: Mobile:

3. Nationality :

4. ID Proof (Aadhaar Card/Authentic ID):

5. Record of Academic/Technical Training:

(Commencing from Secondary School Certificate or Equivalent Examination; attach Xerox copies)

Examination School/College/

University

Subjects/

Trade

Class/

Division

Year of

Passing

% marks scored

(Grade Points)

DECLARATION

I declare that the above information furnished by me is true to the best of my knowledge and belief. If selected, I

hereby agree to abide by the Rules and Regulations of the course framed by CSIR-IMMT.

Signature of Candidate

Date:

Place: