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Leonardo GonMobile : +86 136 81 63 25 58Email : [email protected] : leo.gon
3D Profiling is an automated process of cutting 3-
dimensional forms on metal pipes, beams and other
profiles.
These cuts prepare the profiles for the purpose of
forming welded connections.
While 2D profiling is where flat bars or plates are cut,
3D Profiling is the cutting of 3-dimensional forms on
non-flat material, thus forming a precise geometrical
fit in order to create strong welded connections.
3D profiling
Freedom to create
Multipurpose Hall @ Lusail
Freedom to create
Medina airport
Freedom to create
Beatrixlaan & De Twist
Freedom to create
Fifa Worldcup I 2018
Freedom to create
Urban Allloy Towers I Queens NY
HGG in 3 steps
software I developed in house
Automation of craftsmanship
Singapore is pioneering a new model of construction; PPVC
Manual fabrication of PPVC module
Automated Prefabrication of PPVC
module
• Faster & Shorter Cycle time
• Less skill labour dependency
• Good quality finish• Non-laborious • Safer
• Slower & Longer Cycle time• More skill labour
dependency • Poor quality finish• Laborious • Safety precautions must be
taken
Singapore’s current fabrication of PPVC is manual
“The average age of a certified welder in the US is 56”
To automate craftsmanship to give the world of steel the freedom to create.
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3D profiling
Automated Profile Cutting
Material Order
Hot-Dipped Galvanizing
Fit-Up and Tack Welding
Automated Robotic Welding
Delivery
Area of Improvement
Productivity
Conventional Automation Savings Improvement
Expected (%)
Manpower(no. of man-
days)24 15.5 8.5
Productivity(PPVC module
/man-day)
1/24=0.042
1/15.5=0.064
(0.064-0.042)/0.042=
52%
MPC450 @ Steeltech Singapore
MPC450 @ Steeltech Singapore
3D profiling
3D profiling in 3 steps
100% Freedom to design
Streamlined CAD import Grind reduction
Marking
Detailing
Optimised nesting
Plasma
Cutting quality
Measurement
RHS/SHS
30% more productive and accuratethan any other profiling machine
3D profiling in 3 steps
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Free form .STEP* import Direct import from Tekla HGG’s free shape configurator 30+ HGG Software Engineers at your disposal for any other CAD interface.
Streamlined CAD import
100% Freedom to design
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“HGG has been our development partner for many years, they supply the best there is within our industry.”
Saku JärvinenTekla - Business Development Manager
3D profiling in 3 steps
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Factory automation
S e a m l e s s C A D i n t e g r a t i o n P e r f e c t c u t q u a l i t y
A p p l y i n g 3 D w e l d p a r a m e t e r s i n t o t h e c u t t i n g g e o m e t r y
O n l y w i t h t h i s a f a b r i c a t o r c a n i m p l e m e n t a r o b o t i c a r c w e l d i n g
s ys t e m s i m i l a r t o t h a t o f S t e e l t e c hIn d u s t r i e s .
material deformation detection and compensation
Return on investment with HGG
