31
1 Slugging in Pipelines: What You NEED to Know Mona Trick Advisor – Flow Software Schlumberger [email protected]
1
Slugging in Pipelines:What You NEED to Know
Mona TrickAdvisor – Flow Software
Schlumberger
2
Outline
• Why Worry?
• Hydrodynamic Slugs
• Terrain Induced Slugs
• Turn Up Slugs
• Pigging Slugs
• Slug Modelling: Where Are We?
• Areas Currently Being Researched
• Conclusions
3
Why Worry?
• Damage to facilities
• Separators flooding
• Increased corrosion
• Starving compressors
• High back pressures
4
Hydrodynamic Slugs
Slugs can be created by just flowing
…and there might be lots of them …
Steady state mechanistic models will account for hydrodynamic slugging (OLGAS, XIAO models)
5
Hydrodynamic Slugs
25
26
27
28
0.0 0.5 1.0
Time hours
Liquid
Inventory m3
6300
6400
6500
6600
6700
Inlet Pressure
kPa
6
Avoiding Hydrodynamic Slugs
Superficial Gas Velocity (ft/sec)
Su
perf
icia
l L
iqu
id V
elo
cit
y (
ft/s
ec)
Bubble
Slug Wave
0.01 0.1 1 10
0.01
0.1
1
10
100
7
A Slug can be created by liquid trapped in the pipeline at low spots
Terrain Induced Slugs
….. Irregular ..….
8
Severe Slugging
Stage 1
Terrain Induced Slug - Severe
Gas blockage can occur in downward sloped flow line at riser base
A liquid slug begins to form in the riser
Gas
Liquid
9
Terrain Induced Slug - Severe
Riser fills, and liquid begins to unload into the separator
Gas pressure builds up behind slug!!!
Severe Slugging
Stage 2
Gas
Liquid
10
Severe Slugging
Stage 3
Terrain Induced Slug - Severe
Gas penetrates into the riser
Liquid begins to unload rapidly
Gas
Liquid
11
Severe Slugging
Stage 4
Terrain Induced Slug - Severe
Liquid blows through with residual fallback
Gas blockage occurs, and cycle begins again
Gas
Liquid
12
Terrain Induced Slug
Steady State Multiphase Software:
• Severe slugging: Fuchs and Pots correlations give contradictory results but Pots can give indication of potential severe slugging
• Cannot predict other terrain induced slugging
• Check for high liquid holdup in low spots and low liquid velocities
13
Terrain Induced Slug
Use a Transient Multiphase Model to Determine:
• Whether terrain induced slugging will occur
• Length and size of slug
• Transit time of slug
• Frequency of slug
• Separator size required to handle the slug
14
Severe Slugging Liquid Flow Rate
0
500
1000
1500
2000
2500
0.0 0.5 1.0 1.5 2.0
Time hours
Outlet Liquid
Rate m3/d
5500
6000
6500
7000
7500
Inlet Pressure
kPa
15
Separator Size
16
Avoiding Terrain Induced Slugs
In Onshore Pipelines:
• Increase gas flow rates
• Decrease diameter
In Offshore Risers:
• Add riser base gas injection
• Increase backpressure
17
Turn Up Slugs
A Slug can be created by a Flow Rate change…….
….. but only when it increases ..….Slug volume = difference between liquid holdup at 2 flow ratesUse transient model to rigorously model
18
Turn Up Slugs
0
200
400
600
800
1000
1200
0.0 1.0 2.0 3.0 4.0
Time hours
Outlet Liquid
Rate m3/d
6600
6700
6800
6900
Inlet Pressure
kPa
19
Pigging Slugs
Slugs can be created by Pigging
.. but typically just one..….
Slug volume = total liquid in pipe minus volume dumped into the separator during pig transit
Use transient multiphase model to accurately model pigging slug size and transit time
20
Pig Position and Pig Velocity
0
2
4
6
8
0.0 0.5 1.0 1.5
Time hours
Pig Position km
0
1
2
3
4
Pig Velocity m/s
21
Liquid Inventory from Pigging
0
10
20
30
40
50
60
70
0 2 4 6 8 10
Time hours
Liquid Inventory
m3
6400
6450
6500
6550
6600
6650
6700
Inlet Pressure
kPaa
22
Slug Modelling: Where are We?
23
Slug Modelling: Where are We?
24
Slug Modelling: Where are We?
25
Slug Modelling: Where are We?
26
Slug Modelling: Where are We?
27
Slug Modelling: Where are We?
Mechanistic Models Use the “Unit Cell Model”
• Developed by Taitel in 1980’s
• Liquid picked up from liquid film = liquid shed
• In mechanistic models now (OLGAS, XIAO)
• Accurate pressure gradients and holdup
in fully developed slugs
28
Areas Currently Being Researched
• Flow pattern transition to / from slug flow in steady state
• More robust models for
• Liquid holdup in liquid slug (gas entrainment)
• Gas velocity in liquid slug (turbulence within the liquid slug)
• Liquid holdup in elongated bubble
• Liquid slug translational velocity
29
Conclusions
• Define what you mean by “slugging”
- hydrodynamic
- terrain induced
- turn up
- pigging
• Transient modelling provides additional information
• Mechanistic modelling of slug flow understood but still actively being researched and improved
30
Acknowledgements
• Dr. Garry Gregory and Dr. Khalid Aziz
• For creating the multiphase video at the University of Calgary
• For the images for severe slugging and slug flow
• Pablo Adames
• For updates on the current state of slug research and parsing the multiphase video
• Schlumberger for sponsoring
• My time to prepare and present this talk
31
Slugging in Pipelines:What You NEED to Know
Mona TrickAdvisor – Flow Software
Schlumberger
![Predicting the gains for European wells - · PDF fileExample cycle: Slug size 0.05 t [s]] Casing top Casing bottom Avg BHP - dyn P c,max ... Liquid hold-up in pipelines, severe slugging,](https://static.documents.pub/doc/80x56/5a732f4f7f8b9a9d538e5efb/predicting-the-gains-for-european-wells-alrdc-a-example-cycle-slug-size.jpg)
