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900 Series 932-933 Date 11-06-08 SM - Code SC1- Rev. 0.1 Service Manual SERVICE MANUAL 932 & 933 SEMI AUTOMATIC SLICERS
900 Series 932-933 Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual
SERVICE MANUAL
932 & 933
SEMI AUTOMATIC SLICERS
900 Series 932-933 Date 11-06-08 SM - Code SC1- Rev. 0.1 2
Service Manual
CONTENTS Table of Contents: 1 INTRODUCTION 2 SAFETY 3 ELECTRICAL DIAGRAMS 4 TECHNICAL INFORMATION 5 APPENDICES
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Service Manual
1 INTRODUCTION Table of Contents: 1.0 INTRODUCTION The Berkel 932 and 933 slicers are stainless steel robust slicers designed for continuous use, these slicers are IP33 rated. The slicers have a simple electronic control and are easy to operate. The carriage can be moved either automatically or manually.
2 SAFETY Table of Contents:
2.0 SAFETY Page 2.1 Safety devices 4 2.2 Products that can’t be sliced 4 CAUTION! ALWAYS READ AND FULLY UNDERSTAND THE USER INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT
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2.1 Safety devices The machine will not self start after a voltage drop Fixed metal ring around the blade which is non removable The thickness plate is locked when the carriage is tilted. Emergency switch ‘OFF’ button (See below) 2.2 Products that can’t be sliced Non food items Food with bones Deep frozen food products Note: To slice quantities of cheese the Teflon coated option is recommended
O I
0manual
0 / I
> 1 sec
Auto-matic I
Emergency OFF button
Switch ON to standby
Manual – knife runs only when held down for > 1 second. Or Auto carriage switch OFF
Automatic carriage turn ON
Carriage speed decrease / increase buttons: From 32 to 52 table strokes / min in
f 4
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3 ELECTRICAL DIAGRAMS Table of Contents:
Page
3.0 ELECTRICAL DIAGRAM 6
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4 TECHNICAL INFORMATION Table of Contents:
Page 4.1 TECHNICAL DATA 8 4.2 MAINTENANCE 9
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4.1 TECHNICAL DATA
MODELS BERKEL 932
BERKEL 933
KNIFE DIAMETER: mm : inches (approximate)
330 13
350 14
CUTTING CAPACITY: Rectangular mm : Round
320 x 220h 220
320 x 235h 235
Maximum slice thickness mm 25 25 Dimension: M 680 680 Overall Dimension: L 1000 1000 Overall Dimension: F 950 950 Footprint Dimension: D 480 480 Footprint Dimension: A 390 390 Maximum distance between the pusher and gauge plate
300 300
Speed of table 32 - 52 32 - 52 Motor power rating 1 PHASE 0.6kW 0.6kW
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4.2 MAINTENANCE SERVICE CHECKLIST
1 Ensure that when the index knob is set to zero that the knife is safe – not exposed.
2 Check all interlocks whether mechanical or electrical function correctly.
3 Check that all safety guards are in place, are fitted correctly and are not damaged
4 Check all moving parts and lubricate where necessary 5 Ensure the knife is sharp 6 Remove the knife using the customers knife remover and check for
safety also check condition of knife screws and knife bearing 7 Check drive belt and re-tension or replace if necessary and check
tension of chain drive for carriage and tension if required 8 Visually check the electrical components of the machine including the
mains lead & plug, keypad etc… 9 Check the wear on the knife has not exceeded a gap between the
knife and finger guard of 6mm. 10 If necessary move the gauge plate up to the knife edge as per factory
setting 11 Liaise with the customer to see if they have noticed any problems 12 Clean any sharpening dust off the machine and ask the customer to
check the first slice just in case! If you find any hazardous problems with the machine i.e. interlock not functioning then inform the customer that the machine is not safe to be used and note the issue on your TJR.
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5 APPENDICES Table of Contents:
Page
5.1 OPTIONS 10 5.2 RECOMMENDED PARTS 10 5.3 EXPLODED VIEWS WITH PARTS LISTINGS 11 5.1 OPTIONS Teflon coating on knife, gauge plate, centre plate and meat table top Top clamp meat table 5.2 TECHNICIANS RECOMMENDED PARTS
PART NUMBER DESCRIPTION QTY B9S-2.24 Countersunk screw (Knife screw) 4 B92-009-014 Sharpener stone - fine 2 B92-2.6 Blade 330mm, 932 1 B93-2.6 Blade 350mm, 933 1 BS936-312 Knife remover 330mm 1 G350-313 Knife remover 350mm 1 B9S-52.32 Switch foil 1
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5.3 EXPLODED VIEWS AND PART NUMBERS
Page
5.3.1 932/933 Machine body (Drawing 1) 12 5.3.2 932/933 Blade drive unit (Drawing 2) 14 5.3.3 932/933 Knife hub (Drawing 3) 16 5.3.4 932/933 Thickness plate complete with support (Drawing 4) 18 5.3.5 932/933 Index knob and cam assembly (Drawing 5) 20 5.3.6 932/933 Meat table and support (Drawing 6) 22 5.3.7 932/933 End piece holder assembly (Drawing 7) 24 5.3.8 932/933 Product fence (Drawing 8) 26 5.3.9 932/933 Sliding carriage support (Drawing 9) 28 5.3.10 932/933 Electrical components (Drawing 10) 30 5.3.11 932/933 Carriage chain drive (Drawing 11) 32 5.3.12 932/933 Chain cog assembly (Drawing 12) 34 5.3.13 932/933 Plate for sliding support (Drawing 13) 36 5.3.14 932/933 Auto / manual lever (Drawing 14) 38 5.3.15 932/933 Electronic PCB & Transformer (Drawing 15) 40 5.3.16 Additional Parts 42
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5.3.1 932 / 933 Machine body (Drawing 1)
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5.3.1 932 / 933 Machine Body (Drawing 1)
REF PART NO DESCRIPTION 1 B9S-1 Machine Body Complete 2 B92-2 Blade drive unit complete assembly (drawing 2) B93-2 Blade drive unit complete assembly (drawing 2) 3 B92-3 Thickness plate complete with support (drawing 4) B93-3 Thickness plate complete with support (drawing 4) 4 B9S-4 Adjusting lever complete assy (Drawing 5) 5 B9S-5 Carriage complete assy (drawing 6) 6 B9S-6 Sliding support complete assy (drawing (9) 7 B9S-7 Electric complete assy ( drawing 10) 8 B9S-8 Fixing plate for electric components 9 B9S-9 Fixing bar for feet 10 B9S-10 Cover sheet for motor Distance piece for fixing bar 11 B9S-11 Distance piece for fixing bar 12a B9S-12a Foot 12b B9S-12b Distance piece for foot 13 B9S-13 Guiding shaft for carriage support. Short 14 B9S-14 Guiding shaft for carriage support 15 B9S-15 Conical pressure spring 16 B9S-16 Double conical pressure spring 17 B9S-17 Washer 18 B9S-18 Stop ring 19 B9S-19 Sealing 20 B9S-20 Washer 21 B9S-21 Spring washer 22 B9S-22 Cylindrical screw 23 B9S-23 Countersunk screw 24 B9S-24 Hexagon screw 25 B9S-25 Cup screw 26 B9S-26 Countersunk screw 27 B9S-27 Hexagon nut with flange 28 B9S-28 Strain relief 29 B9S-29 Lens head screw 30 B9S-30 Washer 31 B9S-31 Cylindrical screw 32 B9S-32 Washer 33 B9S-33 Toothed disk 34 B9S-34 Hexagon nut 35 B9S-35 Cylindrical screw 36 B9S-36 Bottom plate
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5.3.2 932 / 933 Blade drive unit (Drawing 2)
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5.3.2 932 / 933 Blade drive unit (Drawing 2)
REF PART NO DESCRIPTION B92-2 Blade drive unit complete assembly B93-2 Blade drive unit complete assembly
2.1 B92-2.1 Knife hub complete B93-2.1 Knife hub complete
2.2 B9S-2.2 Fixing screw for blade guard complete 2.3 B92-2.3 Fixed ring around the blade complete
B93-2.3 Fixed ring around the blade complete 2.4 B92-2.4 Blade guard complete
B93-2.4 Blade guard complete B92-2.4T Blade guard complete, Teflon B93-2.4T Blade guard complete, Teflon
2.5 B9S-2.5 Flange for blade complete 2.6 B92-2.6 Blade 330mm, 932
B92-2.6T Blade 330mm Teflon 932 B93-2-6 Blade 350mm, 933 B93-2-6T Blade 350mm Teflon 933
2.7 B9S-2.7 Nylon block blade guard 2.8 B9S-2.8 Lug 2.9 B9S-2.9 Fixing plate for motor
2.10.1 B9S-2.10.1 Motor, three-phase 2.10.2 B9S-2.10.2 Motor, single-phase 2.10.3 B9S-2.10.3 Driving unit compl. With motor single-phase 2.10.4 B9S-2.10.4 Driving unit compl. With motor three-phase 2.11 B9S-2.11 Poly-v-belt 2.12 B9S-2.12 Washer 2.13 B9S-2.13 Spring washer 2.14 B9S-2.14 Hexagon screw 2.15 B9S-2.15 Hexagon long nut 2.16 B9S-2.16 Washer 2.17 B9S-2.17 Hexagon nut 2.18 B9S-2.18 Washer 2.19 B9S-2.19 Cylindrical screw 2.20 B9S-2.20 Toothed washer 2.22 B9S-2.22 Hexagon screw 2.23 B9S-2.23 Deflector 2.24 B9S-2.24 Countersunk screw
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5.3.3 932 / 933 Knife hub (Drawing 3)
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5.3.3 932 Knife hub (Drawing 3)
REF PART NO DESCRIPTION
2.1 B92-2.1 Knife hub complete (see drawing 2) B93-2.1 Knife hub complete (see drawing 2)
2.1.1 B92-2.1.1 Knife hub B93-2.1.1 Knife hub
2.1.2 B9S-2.1.2 Knife axle 2.1.3 B9S-2.1.3 Retaining ring 2.1.4 B9S-2.1.4 Retaining ring 2.1.5 B9S-2.1.5 Deep groove ball bearing
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5.3.4 932 / 933 Thickness plate complete with support (Drawing 4)
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5.3.4 Thickness plate complete with support (Drawing 4)
REF PART NO DESCRIPTION
B92-3 Thickness plate complete with support assy B93-3 Thickness plate complete with support assy
3.1 B92-3.1 Thickness plate complete B92-3.1T Thickness plate complete, Teflon B93-3.1 Thickness plate complete B93-3.1T Thickness plate complete, Teflon
3.2 B9S-3.2 Support for thickness plate complete 3.3 B9S-3.3 Cover for support 3.4 B9S-3.4 Countersunk screw 3.5 B9S-3.5 Threaded pin 3.6 B9S-3.6 Hexagon nut 3.7 B9S-3.7 Spring washer 3.8 B9S-3.8 Washer
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5.3.5 932 / 933 Index knob and cam assembly (Drawing 5)
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5.3.5 932 / 933 Index knob and cam assembly (Drawing 5)
REF PART NO DESCRIPTION Drawing 05 B9S-4 Adjusting lever complete assy (drawing 05)
4.1 B9S-4.1 Adjusting lever 4.2 B9S-4.2 Guide shaft for adjusting lever 4.3 B9S-4.3 Distance piece for strap 4.4 B9S-4.4 Strap 4.5 B9S-4.5 Locking part for spiral wheel 4.6 B9S-4.6 Pin for spiral wheel 4.7 B9S-4.7 Spiral wheel 4.8 B9S-4.8 Bolt for spiral wheel 4.9 B9S-4.9 Spring for spiral wheel 4.10 B9S-4.10 Washer for thickness knob 4.11 B9S-4.11 Slide washer for thickness knob 4.12 B9S-4.12 Thickness knob complete 4.13 B9S-4.13 Threaded pin 4.14 B9S-4.14 Cylindrical screw 4.15 B9S-4.15 Threaded pin 4.16 B9S-4.16 Threaded pin 4.17 B9S-4.17 DU-bushing 4.18 B9S-4.18 Threaded pin 4.19 B9S-4.19 Hexagon nut 4.20 B9S-4.20 Hexagon nut with flange 4.21 B9S-4.21 Clips bearing
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5.3.6 932 / 933 Meat table and support (Drawing 6)
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5.3.6 932 / 933 Meat table and support (Drawing 6)
REF PART NO DESCRIPTION Drawing 06 B9S-5 Carriage Complete Assembly (drawing 06)
5.1 B9S-5.1 Carriage complete B9S-5.1T Carriage complete, Teflon
5.2 B9S-5.2 Carriage arm 5.3 B9S-5.3 End piece holder complete (drawing 07) 5.4 B9S-5.4 Guide shaft for end piece holder 5.5 B9S-5.5 Distance ring 5.6 B9S-5.6 Guide shaft for adjusting bar 5.7 B9S-5.7 Adjusting bar complete assy (drawing 08) 5.8 B9S-5.8 Safety device 5.9 B9S-5.9 Hexagon screw 5.10 B9S-5.10 Toothed washer 5.11 B9S-5.11 Grooved taper pin 5.12 B9S-5.12 Star knob for carriage 5.13 B9S-5.13 Hexagon nut 5.14 B9S-5.14 Hexagon nut 5.15 B9S-5.15 Spring washer 5.16 B9S-5.16 Washer 5.17 B9S-5.17 Hexagon nut 5.18 B9S-5.18 Toothed washer 5.19 B9S-5.19 Washer 5.20 B9S-5.20 Lever 5.21 B9S-5.21 Washer 5.22 B93S-5.22 Hexagon screw
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5.3.7 932 / 933 End piece holder (pusher plate) assembly (Drawing 7)
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5.3.7 932 / 933 End piece holder (pusher plate) assembly (Drawing 7)
REF PART NO DESCRIPTION Drawing 07
5.3 B9S-5.3 End piece holder complete (drawing 07) 5.3.1 B9S-5.3.1 End piece holder plate – metal 5.3.2 B9S-5.3.2 End piece holder arm complete 5.3.3 B9S-5.3.3 Bolt for lever 5.3.4 B9S-5.3.4 Washer for lever 5.3.5 B9S-5.3.5 End piece holder plate (plastic) 5.3.6 B9S-5.3.6 Hexagon cap nut 5.3.7 B9S-5.3.7 Half-round grooved drive stud 5.3.8 B9S-5.3.8 DU-bushing 5.20 B9S-5.20 Lever
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5.3.8 932 / 933 Product fence (Drawing 8)
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5.3.8 932 / 933 Product fence (Drawing 8)
REF PART NO DESCRIPTION Drawing 08
5.7 B9S-5.7 Adjusting bar complete assy (drawing 08) 5.7.1 B9S-5.7.1 Adjusting bar complete 5.7.2 B9S-5.7.2 Locking part complete 5.7.3 B9S-5.7.3 Pressure spring 5.7.4 B9S-5.7.4 Countersunk screw 5.7.5 B9S-5.7.5 Half-round grooved drive stud
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5.3.9 932 / 933 Sliding carriage support (Drawing 9)
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5.3.9 932 / 933 Sliding carriage support (Drawing 9)
REF PART NO DESCRIPTION B9S-6 Sliding support complete assembly (drawing 09)
6.1 B9-6.1 Sliding support with magnet 6.2 B9S-6.2 Bolt for carriage drive 6.3 B9S-6.3 Eccentric for carriage 6.4 B9S-6.4 Locking bolt 6.5 B9S-6.5 DU-bushing 6.6 B9S-6.6 Slide bearing 6.7 B9S-6.7 Threaded pin 6.8 B9S-6.8 Threaded pin 6.9 B9S-6.9 Deep groove ball bearing 6.10 B9S-6.10 Retaining ring 6.11 B9S-6.11 DU-bushing 6.12 B9S-6.12 Threaded insert 6.13 B9S-6.13 Hexagon screw 6.14 B9S-6.14 Hexagon nut 6.15 B9S-6.15 Retaining ring 6.16 B9S-6.16 Deep groove ball bearing
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5.3.10 932 / 933 Electrical Components (Drawing 10)
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5.3.10 932 / 933 Electrical Components (Drawing 10)
REF PART NO DESCRIPTION Drawing 10 B9S-7 Electronic complete assembly (drawing 10)
7.1.1 B9S-7.1.1 Electronic control for switch, single phase 7.1.2 B9S-7.1.2 Electronic control for switch, three phase 7.2.1 B9S-7.2.1 Plug single-phase 7.2.2 B9S-7.2.2 Plug three phase 7.3 B9S-7.3 Switch 7.4 B9S-7.4 Condenser, single-phase, 8Mf
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5.3.10 932 / 933 Carriage chain drive (Drawing 11)
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5.3.11 932 / 933 Carriage chain drive (Drawing 11)
REF PART NO DESCRIPTION Drawing 11 B9S-50 Complete assembly with chain wheels
50.1 B9S-50.1 Fixing angle 50.2 B9S-50.2 Chain wheel complete (Drawing 12) 50.3 B9S-50.3 Chain tensioner complete) 50.4 B9S-50.4 Distance piece for chain cover 50.5 B9S-50.5 Chain wheel/motor 50.6 B9S-50.6 Chain cover 50.7 B9S-50.7 Cylindrical screw 50.8 B9S-50.8 Washer 50.9 B9S-50.9 Hexagon nut 50.10 B9S-50.10 Washer 50.11 B9S-50.11 Hexagon nut 50.12 B9S-50.12 Countersunk screw 50.13 B9S-50.13 Washer 50.14 B9S-50.14 Threaded pin 50.15 B9S-50.15 Retaining ring 50.16 B9S-50.16 Deep groove ball bearing 50.17 B9S-50.17 Cylindrical screw 50.18 B9S-50.18 DC Motor 24V 50.19 B9S-50.19 Woodruff key 50.20 B9S-50.20 Roller ball chain complete with bolt 50.21 B9S-50.21 Bolt for roller chain complete with bushing
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5.3.12 932 / 933 Chain cog assembly (Drawing 12)
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5.3.12 932 / 933 Chain cog assembly (Drawing 12)
REF PART NO DESCRIPTION Drawing 12 B9S-50.2 Chain wheel complete
50.2.1 B9S-50.2.1 Chain cog 50.2.2 B9S-50.2.2 Bolt for chain cog 50.2.3 B9S-50.2.3 Deep groove ball bearing 50.2.4 B9S-50.2.4 Retaining ring 50.2.5 B9S-50.2.5 Washer 50.2.6 B9S-50.2.6 Hexagon nut
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5.3.13 932 / 933 Plate for sliding support (Drawing 13)
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5.3.13 932 / 933 Plate for sliding support (Drawing 13)
REF PART NO DESCRIPTION Drawing 13 B9S-51 Plate for sliding board complete (drawing 13)
51.1 B9S-51.1 Plate for sliding support 51.2 B9S-51.2 Disengaging lever complete 51.3 B9S-51.3 Bearing-1 51.4 B9S-51.4 Bearing-2 51.5 B9S-51.5 Shaft for carrier 51.6 B9S-51.6 Bolt for carrier 51.7 B9S-51.7 Carrier 51.8 B9S-51.8 Countersunk screw 51.9 B9S-51.9 Grooved taper pin 51.10 B9S-51.10 Hexagon nut 51.11 B9S-51.11 Threaded pin 51.12 B9S-51.12 Threaded pin 51.13 B9S-51.13 Threaded pin 51.14 B9S-51.14 Hexagon nut 51.15 B9S-51.15 DU-bushing 51.16 B9S-51.16 Adjusting ring 51.17 B9S-51.17 Threaded pin 51.18 B9S-51.18 Pressure pin 51.19 B9S-51.19 Grooved taper pin 51.20 B9S-51.20 Threaded pin 51.21 B9S-51.21 Hexagon nut 51.22 B9S-51.22 Washer 51.23 B9S-51.23 Hexagon nut
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5.3.14 932 / 933 Auto / Manual lever (Drawing 14)
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5.3.14 932 / 933 Auto / Manual lever (Drawing 14)
REF PART NO DESCRIPTION Drawing 14 B9S-51.2 Disengaging lever complete (drawing 14)
51.2.1 B9S-51.2.1 Plate for disengaging lever 51.2.2 B9S-51.2.2 Knob for disengaging lever
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5.3.15 932 / 933 Electronic PCB & Transformer (Drawing 15)
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5.3.15 932 / 933 Electronic PCB & Transformer (Drawing 15)
REF PART NO DESCRIPTION Drawing 15 B9S-52 Electric complete assy (drawing 15)
52.1 B9S-52.1 Fixing plate for electric components 52.2 B9S-52.2 Angle for condenser
52.3.1 B9S-52.3.1 Condenser 52.3.2 B9S-52.3.2 Condenser (Only CSA-execution) 52.4 B9S-52.4 Toothed disk 52.5 B9S-52.5 Hexagon nut 52.6 B9S-52.6 Countersunk screw 52.7 B9S-52.7 Countersunk screw 52.8 B9S-52.8 Distance piece 52.9 B9S-52.9 Washer 52.10 B9S-52.10 Electronic board 52.11 B9S-52.11 Toothed disk 52.12 B9S-52.12 Hexagon nut 52.13 B9S-52.13 Rectifier 52.14 B9S-52.14 Resistor 52.15 B9S-52.15 Condenser 52.16 B9S-52.16 Washer 52.17 B9S-52.17 Toothed washer 52.18 B9S-52.18 Hexagon nut 52.19 B9S-52.19 Ground connection 52.20 B9S-52.20 Earth point 52.21 B9S-52.21 Washer 52.22 B9S-52.22 Hexagon nut 52.23 B9S-52.23 Hexagon nut 52.24 B9S-52.24 Washer
52.25.1 B9S-52.25.1 Transformer single-phase 230V 52.25.2 B9S-52.25.2 Transformer three-phase 400V 52.25.3 B9S-52.25.3 Transformer single-phase 110V 52.26 B9S-52.26 Spring washer 52.27 B9S-52.27 Angle for fuses (Only CSA execution) 52.28 B9S-52.28 Overload protection 3.5A (Only CSA execution) 52.29 B9S-52.29 Overload protection 10A (Only CSA execution) 52.30 B9S-52.30 Overload protection 5A (Only CSA execution) 52.31 B9S-52.31 Protection cap 52.32 B9S-52.32 Switch foil
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5.3.16 Additional Parts
PART NO DESCRIPTION B9S-52.60 Electronic board (110V) B9S-52.61 Electronic board (400V) B9S-52.62 Electronic board (230V) B93-009 Sharpening device complete 933
