16551A.MAN Rev A Oct 1/98
SMALL ENCLOSURE GAS FIRED SWITCH HEATERS MARK 6 SERIES
Spare Parts Manual
as supplied to
UNION PACIFIC RAILROAD
1500 W. Campus DriveLittleton, ColoradoUSA 80120
Ph: (303) 979-7339Fax: (303 979-7350Toll Free: 1-855-244-3128www.fastraxind.com
16551A.MAN Rev A Oct 1/98
The following spreadsheet identifies the various standard tieduct systems that UPRorders.
A duct system is composed of three basic sub assemblies;
1) a Tieduct Assembly
2) a Track duct assembly
3) and a Transition duct
plus any additional features, such as tie bar assemblies, track duct deflectors etc.
To find a spare part, first identify the Duct System, then the sub assembly from the ductsystem drawing, then the specific part number from the detailed sub assembly drawing.
The MPF Tieduct systems however have all the parts identified on the system drawing.
Safelok Tieduct SystemsDuctwork10"X10" Tieduct and 8"X4" track duct,c/w transition duct, dragging equipment deflectors and tie bar kit6" Base rail
Mark 6Mark 6SMark 5Heater TypeBungalowSmallMicroEnclosure
155"131"136"90"ClearanceNortrakNortrakNortrakNortrakTieConcreteWoodConcreteWoodConcreteWoodConcreteWood
16'(#10B)Track duct150621506124'(#12B)Coverage(switch size)
-------------28'(#14B & 16B)1506415063-------------36'(#20B)1506715066--------------------------40'(#20)15065------------------------------------80'(#30)
--------------------------------1527316222----------------Nortrak MPF#20
15272Conversion kit, from 14556 to 15273
--------------------------------15296-----------------------------Nortrak MPF#30
File: 14972REE.wb3
TIEDUCT ASSY 10 X 1 O" TO 8" X 4"
P/N 14838
KIT TRACKDUCT BRKT
TO MOUNT TO SMALL ENCLOSURE HEATER
FOR 136" CLEARANCE, SEE MANUAL 13150
\ TRANSITION DUCT P/N 13372
/TRACKDUCT SET 8" X 4" X 24' P/N 10424
P/N [email protected]" (X12) TRACKDUCT DEFLECTOR KIT P/N 12249-01
C OBSOLETE, MEP, ECN 1361, 1 OCT01
B PRODUCTION RELEASE REVISED ECN 527
TI E PLATE TO SU IT 6" BASE RA I L ON LY �i�
DOTHERWISE
DIMENSIONS CCI Thermal Technologies Inc.ARE IN
E
...!!:i2!:!..._ 1----.---..------,......----1
WOOD-TIE CONFIGURATION
SEE
DRAWING
DETAIL XX : � DWN CCB DA�N97
15061 XXX : .010
HOLES ! _.,. TITLE TIEoucr svs,uPf14 sw, 1o"X10• :; '"' c 1=SCA1.
,.,....E ,-;,--12 ANGLES ! ,. TIEDUCT TO 8X4"X24' TD Al SHT 1 OF 1
TIEDUCT ASSY 10 X 1 O" TO 8" X 4"
P/N 14838
BRKT P/N [email protected]"
TRACKDUCT BRKT
TO MOUNT TO SMALL ENCLOSURE HEATER FOR 136" CLEARANCE, SEE MANUAL 13150
\ TRANSITION DUCT P/N 13372
TRACK DUCT
MDUNTING BRACKET
ONTO CONCRETE
RAIL TIES
/TRACKDUCT SET8" X 4" X 24' P/N 10424
P/N [email protected]" (X12) TRACKDUCT DEFLECTOR KITP/N 12249-02
C OBSOLETE, MEP, ECN 1361, 1 OCT01
B PRODUCTION RELEASE REVISED,ECN 527
TI E PLATE TO SU IT 6" BASE RA I L ON LY �i��HERWISE
DIMENSIONS CCI Thermal Technologies Inc.ARE IN � 1-------------1
CONCRETE TIE CONFIGURATION
SEE
DRAWING DETAIL
XX : � DWN CCB DA�N97
15062 XXX :�
HOLES ! .010
TITLE TIEDUCT svs,uPf14 sw, 1o"X10• :: ,ev c 1=SCALE,.,....,-/1--t
2 ANGLES ! 1· TIEDUCT TO BX4"X24' TD Al SHT 1 OF 1
TIEDUCT ASSY 10 X 1 O" TO 8" X 4"
P/N 14838
KIT TRACKDUCT BRKT
TO MOUNT TO SMALL ENCLOSURE HEATER
FOR 136" CLEARANCE, SEE MANUAL 13150
\ TRANSITION DUCT P/N 13372
/TRACKDUCT SET 8" X 4" X 36' P/N 10423
P /N [email protected]" (X20) TRACKDUCT DEFLECTOR KIT P/N 12249-01
C OBSOLETE, MEP, ECN 1361, 1 OCT01
B PRODUCTION RELEASE REVISED,ECN 527
TI E PLATE TO SU IT 6" BASE RA I L ON LY �i�ED
OTHERWISE
DIMENSIONS CCI THERMAL TECHNOLOGIES INC. ARE IN ...!!:i2!:!..._ 1-------------1
WOOD-TIE CONFIGURATION
SEE
DRAWING
DETAIL XX :� DWN CCB DA�N97
15063 XXX :�
HOLES ! .010 TITLE TIEDUCT svs,uPf20 sw, 1 o"X1 o• : ,ev c
l=SCAL,.,....E ,-;,--12 ANGLES ! 1· TIEDUCT TO 8X4"X36' TD A1 SHT 1 OF 1
TIEDUCT ASSY 10 X 10" TO 8" X 4"
P/N 14838
P/N
TO MOUNT TO SMALL ENCLOSURE HEATER FOR 136" CLEARANCE, SEE MANUAL 13150
\ TRANSITION DUCT P/N 13372
TRACK DUCT
MOUNTING BRACKET
ONTO CONCRETE
RAIL TIES
/TRACKDUCT SET8" X 4" X 36' P/N 10423
(Xi TRACKDUCT BRKT TRACKDUCT DEFLECTOR KITP/N 12249-02
P/N [email protected]" (X20)
C OBSOLETE, MEP, ECN 1361, 1 OCT 01
B PRODUCTION RELEASE REVISED,ECN 527
TI E PLATE TO SU IT 6" BASE RA I L ON LY • CCI THERMAL TECHNOLOGIES INC. 15064
CONCRETE TIE CONFIGURATION
SEE
DRAWING
DETAIL XX �� DWN CCB DA�NSJ
CHECKED
,:: � :;: TITLE TIEDUCT svs,uPf20 sw, 1 o"X1 o· :: ,ev c '==-1-/ 1 --12
ANGLES : ,. TIEDUCT TO 8X4"X36' TD A1 SHT 1 OF 1
TIEDUCT ASSY
10 X 1 O" TO 23"X3.25"
P/N 14214
TRACKDUCT BRKT P /N 12081-02 (X9)
TRACKDUCT BRKT P/N 12081 (X12)
TIE PLATE TO SUIT 6" BASE RAIL ONLY SEE
DRAWING DETAIL
TO MOUNT TO SMALL ENCLOSURE HEATER FOR 136" CLEARANCE, SEE MANUAL 13150
\ TRANSITION DUCT P/N 13372
TRACKDUCT SET 23.0" X 3.25" X 80' P/N 10422
C OBSOLETE, MEP, ECN 1361, 1 OCT01 B PRODUCTION RELEASE REVISED,ECN 527
,!!ro'r"·'" """ � 15065 XX ! � DWN
CCI THERMAL TECHNOLOGIES INC.
DA�N97
CHECKED
XXX !�"""' ! ·"' TITLE TIEDUCT SYS,UP#30 sw, 1o"X10· �;� ,cv c
1=,CALE,,...1-/1---12 ANGLES ! ,. TIEDUCT TO 23X3.25"X80' TD A1 '"' 1 " 1
/B LK WASHER �/N 9002-1009
M.P.F. CEN NOZ SHIPPING co6�R P/N 15867- .&.
TRK
2 5 TRACKDUCT, RIGHT 4X . 02 P/N 128
�
SEE
DRAWING
DETAIL
-------TRANSITION P/N 13372
15273
ROI D
Af. SHT 1 OF 1
4X4 ADPTR, MPF FLEXHOSE,Sl,3X24"L P /N 15808
,;,,sass �
TIEPLATE WELDED ASSY P/N 15258
�
SAFELOK SPRING CLIP� I P/N 9070-1002
I .
SPRINGCLIP INSULATOR P/N 9070-1003
TIEPLATE INSULATO
\ P/N 15262-01
TIE DUCT ASSEMBLY
\ P/N 15802
TIEDUCT ADAPTOR COVER P/N 15270
CENTER NOZZLE BASE P/N 15806
TRK DUC BRKT, P/N 14953
7 /8 LK WASHER P/N 9002-1009
SHIPPING COVER M.P.F. CEN NOZ P/N 15867-01
TRK DUC
MATERIAL
SEE
DRAWING DETAIL
\
TRANSITION P/N 13372
�INT/PLAIN 8X4 TRACKDUCT P/N 11233-04
4X4 SUPPORT BRKT P/N 12588
\co'°m� cue�
APPLIC ATION UNLESS OTHERWISE S PECIFIED
DIMENSIONS AR EIN �
xx : .03
XXX :� HOLES :�
SCALE
1/15 ANGLES : 1·
P/N 13857 I
/n CONCRETE TIE CLIP
P/N 12567-01
CCI THERMAL TECHNOLOGIES INC. D AT E CHECKED
CCB 28SEP98
TITLE ISO, 1 OS TIEDUCT SYS, NORTRAK f30MPF SW, CONCRETE TIES
15296
ROI E A1 SHT 1 OF 1
17173 WAS 10090 & 13816, 17899-01 & -02, 16382 WAS 13553-02, MEP, ECN 1363, 3 OCT 01B
B
B
B
17003 WAS 14788, 14680-01 WAS 13803-01, MEP, ECN 1414, 3 DEC 01C
C
C
�}� ' ..._ ----
TRACKDUCT ELBOW - - --P /N 13826
ELBOW ADAPTER PLATE P/N 13827-01
ELBOW ADAPTER PLATE INSULATOR
POLYURETHANE RAIL PAD� P/N 9070-1001
�
TIEPLATE WELDED ASSY � P/N 13564-1 ,,-,..Rr",:cn.
\ CONCRETE TIE
TIE PLATE TO SUIT 6" BASE RAIL
TIE DUCT ASSEMBLY P/N 13566
ONLY
TEMP. SENSOR DUCT P /N 13359-01 W/SQ TO RND ADAPTOR
--------------- FLEX BOOT C/W BRACKETS
/?1(2:2 ,;, "'"
--------------- BALLAST RETAINER P /N 13803-01
PICTORIALLY UPDATED SQ TO RND ADDED.PER ECN 441,10 ULY96, CB
SEE
DRAWING
DETAIL
�i�EDOTHERWISE
DIMENSIONS CCI THERMAL TECHNOLOGIES INC. ARE IN ...!!:i2!:!..._ ---�-------�-----! xx :!: .03
XXX :!:�
t,::,,.,...---t HOLES :!: .010
SCALE 1/12 ANGLES :!: 1"
DATE
CCB 06APL96
TITLE TIEDUCT ASSEMBLY.SM ENCL SH, SNGL DUCT TO 23 X 3.25•
14210
B
STD. POINT NOZZLE /N 10090 W KIT N 13822
ADAPTER INSULATOR
� P/N 13817
� � NOZZLE ADAPTER
� � P/N 13816
o
TRACKDUCT ELBOW � IP /N 13826
�, ,..._._/[-,,,, ELBOW ADAPTER PLATE
P/N 13827-01
------- -:_--- ... _
ELBOW ADAPTER PLATE INSULATOR -----=-=- -
CONCRETE TIE
TIE PLATE TO SUIT 6" BASE RAIL
TIE DUCT ASSEMBLY P/N 14788
ONLY
SEE
DRAWING
DETAIL
SQ TO RND ADAPTOR P/N 14676
FLEXDUCT C/W BRACKETS P/N 13815-01
PRODUCTION RELEASE
UNLESS OTHERWISE ofJ'f���oEQs CCI THERMAL TECHNOLOGIES INC.
ARE IN ...!!:i2!:!..._ 1---�--------------1
xx :!: .03
XXX :!:�
t=.,...---t HOLES :!: .010
SCALE 1/12 ANGLES :!: 1"
DATE
CCB 22SEPT98
TITLE 10X10 TIEDUCT ASSY,SM ENCL SH, SNGL DUCT TO 23 X 3.25•
TRANSITION P/N 13372
14214
A
10648 (X10)
12571
QUICK DISCONNECT JOINTS TYP 2 PLACES
12572-02 11
D I 12572-02
/
12572-02 (x8)
12572-02 D : 12572-02 D: 12572-02 I
DI 12572-02 D:
3/8 X1" HX HD BOLT 2 PER BRACKET 1YP.
-------12081
TRACK DUCT MOUNTING BRACKET DETAIL 21 BRACKETS TOTAL, SEE NOTE 2
& 12572-03
12572-02 D: 12572-02 D:
\_ &
BASKET POSITION # 2 QUICK DISCONNECT JOINTS TYP 2 PLACES
12567 (X2)
,r4
.50
I REF
&-======+===iii===.::::===:n:x:;::::====+==:::iac.::===============i.:====+====n;=====;;====.====.:::===:,;:::::===:;::::===n;::::::=======:::;,i
JL300
UNION PACIFIC, SPECIAL #30 T.O, 23" X 3.25", TRACK DUCT SET
&
2. TRACKDUCT MNTG BRACKET AND HARDWARE ARE PART OF HARDWARE KIT P/N 12246-6 AND PACKAGED WITH SHIPPING KIT P/N 12490-1, TO BE INSTALLED AT TIME OF FINAL INSTALLATION. POSITION OF BRACKETS TO BE DETERMINED BY INSTALLER AT THAT TIME.
I REFER TO SWITCH HEATER MANUAL AND ASSOCIATED DIAGRAMS FOR FIELD MODIFICATIONS RELATED TO ADDITION OF DISCHARGE SLOTS.PRIOR TO TRACK DUCT INSTALLATION USE CCI THERMAL GAPPING BLOCK P /N 11239 TO AID IN THIS PROCEDURE.
NOTES:
SEE
SEPARATE
SPECIAL #20 TURNOUT
UNLESS OTHERWISE
SPECIFIED
DIMENSIONS
ARE IN INCH
xx ! .o:3
XXX ! .010
l=..----1 HOLES ! .010
SCALE 1/40 ANGLES ! 1·
SWITCH POINT LENGTH = 80' -0" (960") TRACK DUCT LENGTH = 82' -2" (986")
TRACK DUCT SIZE = 23"X3.25"
B REMOVE 12573, 12574, 12575, 9046-0024, 9004-0010, 12572, NOTE 1, 2, ADD 12572-02, 12572-03, UPDATE 12571, NOTE 1 WAS 3, 2 WAS 4, ECN 256, MC, 3 JAN 95 PRODUCTION RELEASE, REVISED SEP93 CB
CCI THERMAL TECHNOLOGIES INC.
TITLE
""'
21APL93 GH DATE
25MAY93
KDUCT f30, T.O. U.P. SPECIAL, • x 3.25•, W QUICK RLSE, NO-
10422
B
Al '"' 1 "'1
GAUGE BLOCK NOTE REMOVED,ECN 529,30OCT97,CCBC
GAUGE BLOCK NOTE REMOVED,ECN 529,30OCT97,CCBC
___ o_.88_1���---------------�-----r-----ir·88 &
NOTE:
8.00
7.12
4.00
0.88
R .50 TYP
RJ��
=====
0.25 REF J 2.25
I :
1. REMOVE ALL BURRS AND SHARP EDGES. /B\/E\/F\
P/N 11220
MATERIAL APPLICATION
1/4 IN HRS
SCALE 112
0.50 DIA TYP 6 HOLES
6.91
21.27
23.75
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCH
xx :': .03
XXX + .010
HOLES � .010
ANGLES � 1'
G VARIANT -02 ADDED,ECN 1437, 15 JAN 02, CCB
F GREY PAINT AND ANTI SUP TAPE REMOVED, ECN 1258, 7 MAY 01, CCB
E ANTI SUP ADDED, PAINT GREY WAS RED OXIDE, ECN 1184, 5 JAN 2001, C B GININ
D ADD DIM .88, REMOVE FIELD MODIFICATION INFO, 29JUL93 ECN 326, MC, 31 MAR95
LTR
OWN
DESCRIPTION
CCI THERMAL TECHNOLOGIES INC.DHG
DATE CHECKED APR 22 91
DATE
TITLE DEFLECTOR, SMALL, TRACKDUCT,
SW HTR
DATE
DRAWING NUMBER
11220
DWG REV SIZE
A2 SHT 1
APPVL
OF 2
VARIANT TABLE
REV NUMBER DESCRIPTION
12584-1 AS DEPICTED
F #30 T.0. FROG END
12584-2 SEE SHEET 2 F OBSOLETE #30 T.0. SW END I
E9
8.00 REF E9
L E9
�&11220
�
P/N 12584-1 SHOWN
NOTE:
1. REMOVE ALL BURRS AND SHARP EDGES.
&£
MATERIAL
1/4 IN HRS
23.75 REF
APPLICATION
SCALE 112
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCH
xx :': .03
XXX :': .010
HOLES ::: .010
ANGLES :'.: 1"
&fil - -- -- --- --
.2
E9
� 12582-1
� E9 � &
� TYP
1.00
2.63 L
F 1 O" VARIANT MADE OBSOLETE, 11220 ADDED AS DETAIL FOR 8" DEFLECTOR 8" DETAIL ON SHEET MADE REF ONLY, ECN 1521, 05 APR 02, CC8
E GREY PAINT AND ANTI SLIP TAPE REMOVED, ECN 1258, 7 MAY 01, CCB
D C
LTR
OWN
DESCRIPTION
CCI THERMAL TECHNOLOGIES INC.DATE CHECKED
CCB 30JUN 1993
DATE
TITLE DEFLECTOR/PLATE WELDED ASSY,
CONCRETE TIE
DATE APPVL
DRAWING NUMBER
12584
DWG REV F SIZE
A2 SHT 1 OF 4
GREY PAINT AND ANTI SLIP TAPE REMOVED, ECN 1258, 7 MAY 01, CCBC
C
D
E
F
F
F
F
F
NYLON SHOULDER WASHER� ORDER# 9002-2003
�
�
��
CROSSDUCT GASKET KIT (9X9) ORDER # 10121
TRANSITION/COMBUSTION CHAMBER GASKET KIT (25X22) ORDER# 13393
INSULATED EXTENSION DUCT ORDER # 13369-xx AVAILABLE IN 1 FOOT INCREMENTS, FROM 1 TO 10 FEET PLEASE SPECIFY LENGTH WHEN ORDERING
---------------------------------r-------------------------------------
45· ELBOW ORDER# 10142
SEE
DRAWING
DITAIL
A PRODUCTION RELEASE
,1:ffi�r'"'" CCI THERMAL TECHNOLOGIES INC.ARE IN INCH 1-------�-------
XX ! .o:3
XXX ! .010
h=�--1 HOLES ! .010
SCALE 1/1 ANGLES! 1·
""' 18 APR 97
TITLE PRODUCT DECISION TREE
SWITCH HEATER SYSTEM OPTIONS
15213
r--_____ j 1
3
1
40 REF
---------
, I
I
I
NOTE:
9045-01 04 REF
9045-0089 REF
14287 REF _/
9033-0039
9045-01 03 REF
1
. SEAL THREADED JOINTS USING PIPE SEALANT 9014-0017
9069-1010
I I
I I
I J I
,
[,,, ,/r I
I I V
I
I
9045-0047 REF
L
9045-0120
\ --------, 9081-0035 I
REF
I
v
12838
9045-0142 I I
,--------------------_J
SEE DRAWING
DETAIL
UNLESS OTI-IERWISE SPECIFIED
Dl�ENSIONS
AREIN INCH
xx � .03
9000 SERIES P /N'S WERE UPRIGHT,ECN650, 11 MAY98,CCB
CCI THERMAL TECHNOLOGIES INC. "'" 12838
14 MAY 96
XXX ".DIO -TIT-
LE-
GAS--
MAN
--IFO
�LD
--AS
-S_EM
_B-LY-------.-ee-, -B--1
1=,.,...---1 HOLE!a � 010
""-' 1/2.5 ""'", ,. SM ENCLOSURE SWITCH HEATERS A1 se, 1 cc 1
EF
131401c1.dwg 11/19/01 10:08:52 AM Scaled to fit
16551A.MAN
9040-0017
9038-0054
9016-0007
Flame safety relay
Air switch
Motor, 5 hp, 3450 rpm
9042-0040High temp reset switch
9089-0014Main solenoid and valve
9089-0015Pilot solenoid and valve
9066-1012Baseboard Heater
9069-0013Hourmeter
9064-0021Ignition transformer
Mark 6 series Small Enclosure 5 hp Switch Heater, Electrical, page 1 of 2
High Limit Thermostat,red & white leads13340-01
Cycling Thermostat, blue & black leads13340-02
Thermostats
16551A.MAN
Fuse9077-0022
Relay9040-0024 & -0025
Resistor9049-0037
Delay start timer9038-0039
Selector switch9038-0057
Motor starter9078-0008
Relay9040-0008
Mark 6 series Small Enclosure 5 hp Switch Heater, Electrical box, page 2 of 2
KEYBOARD DISPLAY MODULE (FOR FLAME SAFETY RELAY RM7895)
ORDER# 9040-0021
SEE
DRAWING
DITAIL
UNLESS OTHERWISE
SPECIFIED
DIMENSIONS
ARE IN INCH
xx ! .o:3
XXX ! .010
1= ..... ---1 HOLES ! .010
SCALE 1/1 ANGLES! 1·
PRODUCTION RELEASE
CCI THERMAL TECHNOLOGIES INC. ""'
18 APR 97
TITLE PRODUCT DECISION TREE
SWITCH HEATER SYSTEM OPTIONS
15213
B
NOTE:
1. REMOVE ALL BURRS AND SHARP EDGES.
2. CLEAN.PHOSPHATE AND PRIME COAT, RED OXIDE, 9013-1001. 3. FINISH: DEGREASE, PHOSPHATE AND APLLY
% GREY EPOXY PRIMER, PROTECH PRODUCT # ES-412-A46 �
>--------------ii(------------1
.09
-------,
i ,----=========>� I r I I I ( I I I
� I I I
l I I I I
[L_--::���=1 _______ J__
,,,,,) 15182
D PAINT NOTE ADDED, ECN 1733, 12 JUN 03, TMH C ADDED 15856, MEP, ECN 1290, 30 MAY 01
15180 UPDATED TO REFLECT CURRENT BUILD,ECN 715,25MA 99,CC
SEE DRAWING DETAIL
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCH
xx : .03
XXX :!:�
HOLES :!: .010 �SCAL=,�,;-,---1 ANGLES ::!: 1"
CCI THERMAL TECHNOLOGIES INC. DWN DATE
LN1f 28 FEB 97
TITLE ADAPTER AS�. ,10· TO B"SQRAILWAY EQUIPMENT SW HTR
15184
OWG D SIZE
A1 SHT 1 OF 1
15181 UPDATED TO REFLECT CURRENT BUILD,ECN 715,25MAY99,CCBB
TITLE CHANGED, MEP, ECN 775, 20 JULY 99C
ADDED 15856, MEP, ECN 1290, 31 MAY 01D
D
GROUND ROD KIT
ORDER #12825-03 (ONE ROD)
ORDER #12825 (FOUR RODS)
FLEXIBLE HOSE CONNECTION KIT
ORDER #13384
SEE DRAWING DITAIL
INLET SUPPLY REGULATOR KIT
ORDER #13386
A PRODUCTION RELEASE
UNLESS OTHERWISE
0ri{��ffJs � CCI THERMAL TECHNOLOGIES INC.
XX !� OWN LNW
DAJ� APR 97
XXX ! .010
1=,,,---1 "°'" c .010
TITLE PRODUCT OPTIONS
SOME 1/1 ANGLES ',. SWITCH HEATERS
15212
REV B
Al '"' 1 °' 1