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Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task...

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Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System June 2002 - August 2002 M.D. Smith, Ph.D.,P.E. Randy Perry & Fred Schroeder
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Page 1: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Smart Bridge Quarterly Progress Report #13

Task 4.2.1 - Further Refinements to GLHE DesignTask 4.6.1 - Testing of a Medium-Scale Bridge Deck

Heating System

June 2002 - August 2002

M.D. Smith, Ph.D.,P.E.

Randy Perry & Fred Schroeder

Page 2: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Task 4.2.1

• Flat Plate Heat Exchanger System– Pond pump lost prime and vault temperature

dropped to 33°F– Will add controls to prevent damage in case of

repeat situation.

• Five-Ton Slim Jim Pond Loop Installation– For performance Testing– Run in series with existing 5-ton pond loop

Page 3: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Slim Jim HX Installation

Page 4: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Task 4.6.1

• Smart Bridge Software Development– Graphical Portion Designed & Implemented– “Save” Thread has been completed– “Control” Thread completed on vault system– “Control” Thread for bridge heating to be

completed. (Interface with new control valve software for diverting fluid—See Smart Bridge Simulation & Control)

Page 5: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Task 4.6.1

• Smart Bridge Simulation & Control– Simulate Multi-Heat Pump System with the

single Heat Pump– Install header to connect the pond loops in

series or individual options (5-ton Slim Jim & 5-ton Copper Coils)

– Control heat to the bridge by mixing with a “no dead head” valve. Mix returns from pond and heat pump.

Page 6: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Manifold Under Bridge Deck

Tee

To Pond

To Deck

From Heat Pump

3-way control

Page 7: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Task 4.6.1

• Smart Bridge System Modifications– All isolation valves, fittings and transitions

have been ordered and received to accommodate the new controls system.

– Valves and connections have been assembled and remaining assembly must be done in the field.

– Moisture sensors to be re-bonded to the bridge deck and sealed on edges with NP1, a concrete sealant.

Page 8: Smart Bridge Quarterly Progress Report #13 Task 4.2.1 - Further Refinements to GLHE Design Task 4.6.1 - Testing of a Medium-Scale Bridge Deck Heating System.

Plans for Next Quarter:• Complete software “control” thread for the bridge

heating, which includes the control valve software.• Finalize the programming to integrate the new

control scheme developed by Dr. Whiteley and group.

• Complete and operate the modified system and check out the data acquisition and controls to confirm the new software package.

• Prepare for the potential snow or freezing precipitation by running mock tests of the total links.


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