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How to navigate digitization of the manufacturing sector
SMART FACTORY AUTOMATION
Smart Factory Automationin Manufacturing Market
SMART FACTORY AUTOMATION
Source: Industrial Reports, Frost & Sullivan Analysis
The Driving Force for Smart Factory Automation
The advent of adapting to Smart Factory Automation via
connected devices has enabled manufacturers to lower
resource consumption and increase productivity.
Need to Lower Cost and Improve Efficiency
Integration of smart sensors into industrial machines has
increased cost efficiency by 50% and is expected to
increase savings further.
Real time asset monitoring has increased drastically specially
in the manufacturing industry. The ability to instantly notify
users of any safety or delivery shortcomings.
Real Time Asset Monitoring
Low Cost of Ownership
Smart Factory Automation is revolutionizing manufacturing, creating an ecosystem of devices and applications to optimize operational efficiency, increase worker safety, prolong machine lifespan and minimize production downtime.
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SMART FACTORY AUTOMATION
PredictiveMaintenance
ConditionMonitoring
Smart FactoryAutomation
Smart Factory Automation applications such as predictive maintenance, real-time monitoring, cognitive processes, operations management, industrial communication, tracking and programmable logic controllers, enabling manufacturers to:
Condition monitoring offer companies the ability to monitor real-time production and the other operations of manufacturing plants, eliminating the need for labour-intensive, imprecise manual checking methods.
SMART FACTORY AUTOMATION
• Gain better visibility over people, processes, machines and products• Increase productivity• Maximize profitability• Reduce manufacturing defects
Use Case ExamplesHow Factories Have Implemented and Benefited from Condition Monitoring
FMCG Food & Beverage
Steel Semiconductor
SMART FACTORY AUTOMATION
FMCG & Chemical Industry: Production Line - Motor Pumps
• When the rotating flow is interrupted, excessive noise and shaking signals a problem or deterioration in the machinery
• Issues such as unbalance, misalignment, sleeve-bearing problems, resonance issues, and over-heating, etc. could cause motor failure
Wireless vibration sensor nodes can monitor the motors and bearings remotely, reduce time on on-site visit check, filling, organizing and searching for paper documents.
To arrange maintenance schedule in advance, increase production stability, productivity and cost saving.
USE CASE EXAMPLES
Problem
Solution
:
Filling, Labelling and Packaging
Motor
Beverage Company: Bottle Filling/ Labelling/ Packaging Machine
• When the machines overheat, it will automatically shutdown and require replacement of new motors
• Operations of the entire production line will be affected and cause productivity loss and increasing maintenance cost
Wireless vibration sensor nodes and current sensors are installed to monitor the motor and bearing of machines.
To arrange maintenance schedule plan in advance,improve machine efficiency, increase productivity, cost and energy saving.
USE CASE EXAMPLES
Problem
Solution
:
Packaging Machine
Bottle Filling Machine
Labelling Machine
Steel Manufacturing Industry: Hot Rolling Mill Process
• Aging machines breakdown resulted to the rise in maintenance cost
• Concerned on workers safety to access dangerous site especially the hot mill coil process
Wireless vibration sensor nodes can monitor the motors of the rotating machines in hot and cold rolling mill remotely.
To improve maintenance efficiency, reduce loss and increase worker’s safety.
USE CASE EXAMPLES
Problem
Solution :
Hot Rolling Mill
Pickling Line
Semiconductor Factory: Chemical Vapor Deposition (CVD) Process
• Abnormal noises detected in the process line• Mix of new and old machines have resulted in the
inconsistency of the quality of products produced
Wireless vibration sensor nodes are mounted on the machine to monitor acceleration and surface temperature.
To arrange maintenance schedule plan in advance, improve machine efficiency and more stable production quality.
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USE CASE EXAMPLES
Problem
Solution
Kickstart your digital factory journey with Murata today!
Contact Us
Saathwik [email protected]+91 9880299554
SMART FACTORY AUTOMATION
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For other enquiries, you may also reach us at [email protected].
For more information on Smart FactoryAutomation, please feel free to reach out to our Sales Consultants.
Sathish [email protected]+91 9945522132
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