smart logistics 4.0Solutions for your factory by cts
www.group-cts.de
individual software
autonomous intelligent vehiclesautonomous mobile robots
smart warehouse
OWNERMANAGED
ISO9001CERTIFICATE
350EMPLOYEES
12 LOCATIONS WORLDWIDE
2006FOUNDING
We offer you the whole service in the process
and manufacturing engineering. From building
one electrical control cabinet up to automating
a complete production facility with integrated
information management. Our standards of
automation gets continuously characterized
and advanced by the high level of performance
requested from renowned companies in
various industries like Automotive, Electronic,
Semiconductor, Food & Beverage, Pulp&Paper,
Life Science and many more.
About usCompetence for technical solutions made in Bavaria.
ANY QUESTIONS?
TO OUR COMPANY?
Contact our team with any questions or schedule a consultation.
Phone: +49 (0)8679 91689-110E-mail: [email protected]
Our claim is the sustainable success and the
longterm satisfaction of our customers. We
offer up to date know-how and bunched
experience from many successful projects.
The perfect customer care has top priority in
our house. Take our word for it, we accept the
challenge.
about cts
20+FLEETS
180+ AIV/AMR IN THE FIELD
OWN SOFTWAREDEVELOPMENT
SERVICE& SUPPORT
Throughout our expert knowledge in the field of transport
system, we established several multifunctional standard
structures for our AIV. However, any individualisation is
possible.
SLAM ORIENTATION - FREE NAVIGATION
All our omron based mobile platforms do not need
environmental installations - they orientate themselfs by
your natural environment. Route calculation is done on
the fly without the need of pre defining them - purely free
navigation.
FAST. FLEXIBLE. INDIVIDUAL.
BENEFIT FROM THE CTS AIV/AMR SYSTEMS.
Autonomous intelligent vehicles (AIV/AMR)Driverless, autonomous navigating system - the cts aiv system.
individual software
autonomous intelligent vehiclesautonomous mobile robots
smart warehouse
Advantages at a glance:
Flexible functionality.
NEW RELEASE
HD1500 - HEAVY PAYLOAD
More details?See on next pages...
Powerful fleet management.
Precise performance.
Easy install and monitoring.
...types based on your needs
Different AIV / AMR...
LD90 HVSRAFrontloader belt
LD90 RGTLMFrontloader roller
LD90 RGFrontloader roller
LD90 RGMZFront- & backloader roller
LD90 RGTLA2-level Frontloader roller/belt
LD90 RG2SSideloader (L/R) roller, 1 or 2 segmented
LD90 TTTrolley to move with up to 105kg
low payload medium payload
LD250 RGFrontloader roller
LD250 HVSRAFrontloader belt
LD250 RGMZFront- & backloader roller
LD250 RG2SSideloader (L/R) roller, 1 or 2 segmented
LD250 RGTLA2-level Frontloader roller/belt
LD250 TTTrolley to move with up to 250kg
MORE DETAILS?
For details, see the following pages.
NEW RELEASE FOR HEAVY PAYLOAD: HD1500
Our AIV / AMRfor low payload
FULLY AUTONOMOUS MOBILE ROBOTS
Our mobile robots are autonomous mobile robots (AIV
/ AMRs) designed to dramatically increase productivity
in manufacturing and logistics operations. Our mobile
robots increase throughput, eliminate errors, improve
material traceability, and allow employees to focus on
tasks that require complex human skills. What’s more,
unlike traditional AIVs / AGVs, our mobile robots navi-
gate by the natural features of the facility and require no
expensive facility modification.
When you work with our AIV / AMR, you don’t just get a
robot - you get a fully integrated solution to meet
the needs of your automated production
LD90 RG
Our mobile solutions are extremely versatile and can
be adapted to perform a wide variety of tasks and
applications. We’re also scalable, so we can grow with
your business.
AREAS OF APPLICATION - LD90 RG
KLT-Box, Blister, Tray, Carrier transport, e.g. SMT-Reels
to the lines, SEMI-goods to Back-End, Finished goods to
warehouse.
Frontloader roller
MADE FOR INDUSTRIES
Automotive tire production, automotive electronics,
automotive accessories, assembly and inspection.
Pharma: sterilization room transport, laboratory sample
transport.
Food & Consumer: stockroom transport, transport goods
to assembly and sorting stations, sample collection.
Digital: semiconductor wafer fabrication, semiconductor
packaging and test, mobile device manufacturing, data
center environmental surveillance.
Plastic & Metal: raw material supply, finished goods to
warehouse.
Together with Omron - the original pioneer of industrial
mobile robots - working closely with customers to devel-
op best-in-class solutions.
1800
mm
778 mm625 mm
LD90 RG at a glance:
Speed according to environmentMaximum speed: up to 1,34 m/s
Payload: up to 50kg, dependent on used options (customizing possible)
Standard dimension on transportation goods: KLT 600 x 400 mm(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: 800 mmHeight adjustable: +/- 20 mm
Occupation sensor detect if unloading place is free
ESD version availalbe
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit
Mobile platform: LD90
CUSTOMIZING & INDIVIDUALIZATION
Belt/Coated roller option
Width / Length / Height options
LD90 RGMZFront- and backloader roller
1800
mm
786 mm625 mm
LD90 HVSRAFrontloader belt
1800
mm
718 mm700 mm
All of our mobile robots are easy to get up and running,
requiring no construction such as the installation of rails
or tapes, and minimal programming. In addition, our soft-
ware integrates with your other systems so you can get
the solution up and running in minimal time.
AREAS OF APPLICATION - LD90 HVSRA
KLT-Box, Tray, Blister transport. Ideal to connect machines
with different transfer heights. Load and Unload material
from Multi-Level-Shelfs.
Robots are built for performance. Our mobile robots
handle the performance of simple transport, delivery, and
routing chores so your employees can perform
higher-value jobs.
AREAS OF APPLICATION - LD90 RGMZ
Designed to transport PCB-Magazines. Automatic feeding
of the SMT-lines, connecting the lines together, trans-
ports to inspection/back-end assembly, supply Magazines
from/to the warehouse. Front- and Back transfer ensures
correct product direction.
LD90 RGMZ at a glance:
Speed according to environmentMaximum speed: up to 1,34 m/s
Payload: up to 45kg,dependent on used options (customizing possible)
Standard dimension on transportation goods: 2 PCB Magazines of 320 x 355 mm(customization possible)
Battery 24 VDC Life P04, 72 Ah Recharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: 550 mmHeight adjustable: +/- 20 mm
Mobile platform: LD90
ESD conform
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit CUSTOMIZING & INDIVIDUALIZATION
Automatic width adjustment
Size options
CUSTOMIZING & INDIVIDUALIZATION
Design - according to your corporate identity
Bluespot
LD90 HVSRA at a glance:
Speed according to environmentMaximum speed: up to 1,34 m/s
Payload: up to 40kg,dependent on used options (customizing possible)
Standard dimension on transportation goods: KLT 600 x 400 mm(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: automatically adjustable 500 - 1.000 mmHeight adjustable: yes / automatically
Occupation sensor detect if unloading place is free
ESD version availalbe
Conveyor speed adjustable
Sensor for opposite load detection
Optical and accoustical signal unit
Mobile platform: LD90
LD90 RG2SSideloader (L/R) roller, 1 or 2 segmented
1800
mm
778 mm625 mm
LD90 RGTLA2-level frontloader roller/belt
1800
mm
770 mm625 mm
Safety first with lasers and sonar allow our robots to
detect obstacles in their path and prevent collisions.
Features: Avoids static and moving obstacles, additional
E-stops easily added, complies with industrial safety
standards.
AREAS OF APPLICATION - LD90 RGTLA
Perfect for feeding assembly lines with KLT-Box/Trays/
Blister while receiving empty container at the same time -
and vice versa at the supermarket.
Our mobile robots are fundamentally built to serve
human workers. Designed to meet the industry’s latest
requirements, our mobile robots interact with people to
promote a collaborative, safe working environment.
AREAS OF APPLICATION - LD90 RG2S
KLT-Box, Tray, Blister, Carrier transport. Simultaneous
transfer from/to the machine. Perfect for machine rows
parallel to main road.
CUSTOMIZING & INDIVIDUALIZATION
1-segmented Roller-Top
Width / Length / Height Options
LD90 RG2S at a glance:
Speed according to environmentMaximum speed: up to 1,34 m/s
Payload: up to 45kg,dependent on used options (customizing possible)
Standard dimension on transportation goods: KLT 600 x 400 mm (1 segement)400 x 300 mm (2 segements)also available for PCB-Magazines(customization possible)
Battery 24 VDC Life P04, 72 Ah Recharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: 800 mmHeight adjustable: +/- 20 mm
Mobile platform: LD90
ESD version availalbe
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit CUSTOMIZING & INDIVIDUALIZATION
Level height adjustment
Belt / Coated roller option
LD90 RGTLA at a glance:
Speed according to environmentMaximum speed: up to 1,34 m/s
Payload: up to 25kg,dependent on used options (customizing / distribution)
Standard dimension on transportation goods: KLT 600 x 400 mm(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: configurable, e.g. 550 / 980 mmHeight adjustable: +/- 20 mm
Occupation sensor detect if unloading place is free
ESD version availalbe
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit
Mobile platform: LD90
LD90 TTTrolley to move with up to 105 kg
1800
mm
778 mm625 mm
LD90 RGTLMFrontloader roller
1600
mm
900 mm1100 mm
The AIV/AMR-Type Trolley Transporter LD90 TT extends
our AIV/AMR-family and offers the possibility to move
Trolleys with a wide variety of customer specific struc-
tures, from simple shelfs to complex carriers for special
products! The AIV/AMR is able to go underneath a trolley
and latch in at it. It pushes the trolley to its destination
where in unlatches it. With this kind of movement it is pos-
sible to move trolleys up to 105 kg. Due to the customiza-
ble top of the trolley, an enormous variety of products can
be transported.
All of our mobile robots are easy to get up and running,
requiring no construction such as the installation of mag-
nets, and minimal programming. In addition, our software
integrates with your other systems so you can get the
solution up and running in minimal time.
AREAS OF APPLICATION - LD90 RGTLM
Perfect for material supply to production and SMT-lines
with raw/semi material and automatically take back the
empty boxes (e.g. SMT-Reels supply to the lines).
CUSTOMIZING & INDIVIDUALIZATION
Level height adjustment
Width / Length / Height Options
LD90 RGTLM at a glance:
Speed according to environmentMaximum speed: up to 1,34 m/s
Payload: up to 26kg lower level, up to 4 kg upper level, dependent on used options (customizing possible)
Standard dimension on transportation goods: KLT 600 x 400 mm(customization possible)
Battery 24 VDC Life P04, 72 Ah Recharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: configurable, e.g. 800 / 1.500 mmHeight adjustable: +/- 20 mm
Mobile platform: LD90
ESD version availalbe
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit CUSTOMIZING & INDIVIDUALIZATION
Optical and accoustical signal unit
Trolley structure according to your demand
LD90 TT at a glance:
Speed according to environmentMaximum speed: up to 0,9 m/s
Trolley to move with up to 105 kg
Dependent on trolley structure(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Dependent on trolley structure
Touchscreen display
ESD version availalbe
Mobile platform: LD90
Our AIV / AMRfor medium payload
Meet the mid-size members of our mobile robots. We are
proud to show the release of the LD250, omrons mid-size
mobile robot with a net payload capacity of 250kg. An im-
pressive addition to the LD mobile robot series.
The LD250 is based on the same tested and proven
technology used in the industry leading LD90, with
a higher payload capacity and tougher metal skins.
Customers can now load more onto robots, or make
fewer trips with heavier batches, ultimately doing more
with less equipment.
Working seamlessly into an integrated mobile
fleet, the LD250 can allow customers to optimize their
traffic management, battery management, and routing
of vehicles with a more diverse fleet. The LD250 is built
with sturdier metal skins that can withstand unintended
external impacts and more demanding duties.
It is suitable for example for transporting bulky items such
as transmission blocks, seats or wire harnesses in the au-
tomotive industry, as well as voluminous packaging mate-
rials in the food and commodities industry.
HIGHLY MIXED FLEET: With the industry-leading Fleet
Manager in combination with the AIV-Framework, users
can easily manage diverse mobile fleets of up to 100
robots, including the new LD250. They can be
controlled through the same system without worrying
about compatibility or performance.
FASTER ROI: The LD250 allows customers to load more
onto a mobile robot, making fewer trips with heavier
batches, increasing the return on investment. Customers
can mix and match AIV/AMR models to create the most
efficient and flexible material transport system possible.
1800
mm
980 mm825 mm
LD250 RGFrontloader roller
LD250 RG at a glance:
Speed according to environmentMaximum speed: up to 1,2 m/s
Payload: up to 80/150 kgdependent on used options (customizing possible)
Standard dimension on transportation goods: KLT 800 x 600 mm / 2x KLT 600 x 400 mm(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: 800 mmHeight adjustable: +/- 20 mm
Occupation sensor detect if unloading place is free
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit
Mobile platform: LD250
Our mobile robots are safety rated. They use on-board
lasers and other sensors to detect obstacles on their
moving path and, based on speed of travel, they trigger
E-stop to prevent vehicle collision into objects on their
path.
THE LD250 RG IS IDEAL FOR:
Big Tablar, Box-Stacks, Metal-Box transport for raw
material supply and finsihed good movements.
CUSTOMIZING & INDIVIDUALIZATION
Belt / Coated roller option
Size extension for palette transport
ESD version availalbe
LD250 RGMZFront- and backloader roller
1800
mm
1200 mm825 mm
LD250 RGMZ at a glance:
Speed according to environmentMaximum speed: up to 1,2 m/s
Payload: up to 80/150 kgdependent on used options (customizing possible)
Standard dimension on transportation goods: 2 PCB Magazines of 320 x 355 mmup to 535 x 535 mm (customization possible)
Battery 24 VDC Life P04, 72 Ah Recharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: 550 mmHeight adjustable: +/- 20 mm
Mobile platform: LD250
Occupation sensor detect if unloading place is free
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit
Cell Alignment Positioning System (CAPS): CAPS tech-
nology utilizes the main safety scanning laser to detect a
target in the environment and enables the robot to drive
to the desired location with unrivalled precision.
THE LD250 RGMZ IS IDEAL FOR:
Ideal for transport of big and heavy PCB-Magazines, Stacks
and Trays. Automatic feeding of the SMT-lines, connecting
the lines together, transports to inspection/back-end as-
sembly, supply Magazines from/to the warehouse. Front-
and Back transfer ensures correct product direction.
LD250 HVSRAFrontloader roller
1800
mm
900 mm980 mm
High Accuracy Positioning System (HAPS): HAPS allows
our mobile robots to move along fixed paths in applica-
tions that require tight tolerances.
THE LD250 HVSRA IS IDEAL FOR:
Box-, Tray-, Blister - Stack transport. Ideal to connect
machines with different transfer heights. Load and Unload
material from Multi-Level-Shelfs.
LD250 HVSRA at a glance:
Speed according to environmentMaximum speed: up to 1,2m/s
Payload: up to 100kg,dependent on used options (customizing possible)
Standard dimension on transportation goods: 2x KLT 600 x 400 mm or KLT 800 x 600 mm(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: automatically adjustable 800 - 1.500 mmHeight adjustable: yes / automatically
Occupation sensor detect if unloading place is free
Conveyor speed adjustable
Sensor for opposite load detection
Optical and accoustical signal unit
Mobile platform: LD250
CUSTOMIZING & INDIVIDUALIZATION
Automatic width adjustment
Size options
CUSTOMIZING & INDIVIDUALIZATION
Design - according to your corporate identity
Bluespot
ESD version availalbe
ESD version availalbe
LD250 RG2SSideloader (L/R) roller, 1 or 2 segmented
1800
mm
825 mm980 mm
LD250 RG2S at a glance:
Speed according to environmentMaximum speed: up to 1,2 m/s
Payload: up to 80/150 kg,dependent on used options (customizing possible)
Standard dimension on transportation goods: KLT 800 x 600 mm (1 segement)600 x 400 mm (2 segements)also available for PCB-Magazines(customization possible)
Battery 24 VDC Life P04, 72 Ah Recharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: 800 mmHeight adjustable: +/- 20 mm
Mobile platform: LD250
Occupation sensor detect if unloading place is free
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit
LD250 RGTLA2-level frontloader roller/belt
1800
mm
825 mm980 mm
LD250 RGTLA at a glance:
Speed according to environmentMaximum speed: up to 1,2 m/s
Payload: up to 80/120 kg,dependent on used options (customizing possible)
Standard dimension on transportation goods: 2x KLT 600 x 400 mm or 1x KLT 800 x 600 per level (customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Transfer / handover height: configurable, e.g. 550 / 980 mmHeight adjustable: +/- 20 mm
Occupation sensor detect if unloading place is free
Conveyor speed adjustable
Adjustable side guide rails
Sensor for opposite load detection
Optical and accoustical signal unit
Mobile platform: LD250
All of our robots can be connected to the AIV-Framework.
The Enterprise Manager is a network appliance that
provides coordination of mobile robots when multiple
mobile robots operate within a facility.
THE LD250 RG2S IS IDEAL FOR:
KLT-Box-, Tray-, Blister-, Carrier- Stack transport.
Simultaneous transfer from/to the machine. Perfect for
machine rows parallel to main road.
With a large install base around the world, our mobile
robots are deployed in thousands of applications across
multiple industries.
THE LD250 RGTLA IS IDEAL FOR:
Perfect for feeding assembly lines with KLT-Box/Trays/
Blister Stacks while receiving empty container at the same
time - and vice versa at the supermarket.
CUSTOMIZING & INDIVIDUALIZATION
2-segmented roller top
Width / Length / Height option
CUSTOMIZING & INDIVIDUALIZATION
Level height adjustment
Belt / Coated roller option
ESD version availalbe ESD version availalbe
1800
mm
1250 mm1200 mm
Our trolleys to move up your AIV / AMR...
LD250 TT
The AIV/AMR-Type Trolley Transporter LD250 TT extends
our AIV/AMR-family and offers the possibility to move
Trolleys with a wide variety of customer specific struc-
tures, from simple shelfs to complex carriers for special
products! The AIV/AMR is able to go underneath a trolley
and latch in at it. It pushes the trolley to its destination
where in unlatches it. With this kind of movement it is pos-
sible to move trolleys up to 250 kg. Due to the customiza-
ble top of the trolley, an enormous variety of products can
be transported.
Trolley to move with up to 250 kg
LD250 TT at a glance:
Speed according to environmentMaximum speed: up to 0,9 m/s
Trolley to move with up to 250 kg
Dependent on trolley structure(customization possible)
Battery 24 VDC Life P04, 72 AhRecharges: 2.000
Wifi 2,4 Ghz / 5 Ghz802.11 a / b / g
Dependent on trolley structure
Touchscreen display
Mobile platform: LD250
CUSTOMIZING & INDIVIDUALIZATION
Optical and accoustical signal unit
Trolley structure according to your demand
ESD version availalbe
New solution forheavy payload...
HD1500Heavy payload AMR with up to 1500 kg
370
mm
1696 mm1195 mm
The new HD1500 mobile robot with 1500kg payload ca-
pacity. Global leader in autonomous mobile robotics in-
troduces industry-leading HD1500 to further expand the
field of autonomous material transport.
The new HD1500 mobile robot has a heavy payload ca-
pacity which can be used to transport large automotive
components such as car chassis and voluminous pallet
size payloads - things that would have traditionally been
moved using forklifts. With this release mobile robots
achieve a seamless lineup of models that can transport a
wide variety of items – from components to WIP (work in
progress), finished products, and heavy material.
CUSTOMIZING & INDIVIDUALIZATION
Conveyor top
Underneath lifting top
HD1500 at a glance:
Speed according to environmentMaximum speed: up to 1,8 m/s
Trolley to move with up to 1500 kg
Dependent on trolley structure(customization possible)
Battery 42VDC - 57VDC (52.8 V Nominal); 70 Ah Battery cell nominal capacityRecharges: 9.000
Wifi 2,4 Ghz / 5 GhzIEEE 802.11 a/b/g/n/ac
Dependent on top
1 shift runtime
35 min charging time
360° safety
Mobile platform: HD1500
...now the circle is closed!
3 magazines
6 magazines
ALSO AVAILABLE:BLUESPOT
IDENTIFICATION DEVICE (RFID/DMC)
COATED ROLLERS
TOUCHSCREEN, ETC.
OptionsAdd ons to fit your production needs.
Belt option
Perfect for:
> Low-Grip-KLTs
> Trays
> Carriers
> Metal parts
Transfer height option
You already have a fixed height of
stations and machines in your
production? No problem! We are
able to adjust nearly all types
regarding transfer heights - just
contact us!
Width & Length options
Your goods are longer or wider than 600x400? We can adjust nearly
all types regarding length and width! Just contact us to discuss the
details.
Automatic width adjustment
The automatic width adjustment enables the RG and RGMZ tops to
change the position of both sideguide rails independently. This gives
you the opportunity to transport Boxes/Magazines of different sizes
with one type of AIV, e.g. PCB-Magazines of of 320 mm and 380 mm
width.
MOST COMMON:
ANY QUESTIONS?
TO OUR PRODUCTS?
Contact our experts with any questions or schedule a consultation.
Phone: +49 (0)8679 91689-110E-mail: [email protected]
Gravity station - 1 level
> Simple
> Small footprint
> Different length available
> Approaching from only one side possible
Gravity station - 2 level
> Automatic backtransport of empty goods
> Small footprint
> Different length available
> Approaching from only one side possible
> Perfect in combination with LD RGTLM
Motorized station
> For sensible goods
> Different length available
> Approaching from both sides possible
> Ideal mini buffers in the production area
Transfer stationsAccording to your production needs.
2 levelGRAVITY STATIONS
MACHINE LEVEL
COMPANY LEVEL
COMMAND LEVEL
CONTROL LEVEL
MES
PLC PLCAIV-FRAMEWORK
ERP
FLEET CONTROL
The AIV-Framework is a modular, open connectivity-based
software which acts as a middleware between the AIV/
AMR-System and your MES/ERP-System. Additionally,
it connects the AIVs/AMRs to your machines on the
shopfloor. This gives you one central interface to place
transport orders and get all the information needed about
the AIVs/AMRs.
INFORMATION EVERYWHERE AND EVERYTIME
Get all needed information not only about AIVs/AMRs
but also machines and moveable devices (automatic and
manual ones) at any time at any place – through the intu-
itive web-based User-Interface.
LET’S GET THE AIVS TALK TO YOUR FACTORY!
The AIV frameworkPure industry 4.0 inside. - smart connection hub.
individual software
autonomous intelligent vehiclesautonomous mobile robots
smart warehouse
Advantages at a glance:
Easy integration with
MES, ERP, and WMS.
Enhanced security to comply
with IT systems.
Automatic software updates across fleet
while maintaining continuous work flow
Autonomous navigation doesn’t require
preset routes, magnets, or beacons.
Order management & monitoring
Fleet monitoring
Transfer handlingAlarming
Web-HMI
Open REST/WCF
Interface easy to connect MES/ERP
Robot-Device-MapperReporting Module
Automatic Order CreatorBus-Routing & Virtual Dash Buttons
OPC UA Interface
Siemens PLC Interface
Beckhoff Interface
MOXA RIO Interface
omron Interface
XML Interface
Rundfunk Gernrode Interface
IPTE Interface
YJLink, Achat, Asys,...Interface
Door and Elevator Controller
> Connect and control gates, locks and
elevators
> Authorization check
> Displays status and individual signals,
allows manual intervention
> Easy to understand web based user
interface
> Communication to AIVs via manufacturers
interface
> Exchange and normalization of
proprietary informations
ModulesOf our AIV Framework
Base modules:
OrderManager
FleetManagerClient
RobotManager
Web-HMI
Manual Order Creation via Web-HMI
> Main Communication to Smart factory
mangement systems (MES/ERP)
> Distribution of orders to fleet managers
> Monitoring orders
> Triggering material transfer handling
> Alarm management
> Communication to fleet managers
via manufacturers interface
> Exchange and normalization of
proprietary informations
> View all informations via WebBrowser
> Configuration of AIVs, fleet managers,
targets, settings, …
> Responsive HTML Interface
> Role-based security
Base Modules
Additional Modules
Interface Modules
Individual Modulesavailable upon request
> Create bus routes on demand via WebHMI
> Role based
> Available goals for bus route are config-
ured by supervisor
> Alias for goal names
> Use of virutal areas and groups to create
an easy overview for the operator
> Fixed bus routes can be attached to
1-Click Dash Buttons
Bus routes & Virtual Dash Buttons
AutomaticOrderCreator
> Creates transport orders automatically
based on configurable rules
> All signals of Interface modules can
be used in the rules
> Time based orders
> Logical links in the rules
ANY QUESTIONS?
TO OUR AIV FRAMEWORK?
Contact our experts with any questions or schedule a consultation.
Phone: +49 (0)8679 91689-110E-mail: [email protected]
> View of Alarms/Orders in filtered
Tableview -> Export to csv/xls/pdf
> KPI-Charts
Reporting Tool
Universal Map
> Web-based map to show Position & Status
of every AIV
> Show status of every connected
machine/transfer station
> Interface to show position & status of
every moving device like forklift, tugger
trains, even materials with a tracking
device
Dashboard
> Status of fleet at a glance
> Most important information per AIV
at a glance
Additional modules - Part 1: Additional modules - Part 2:
Universal Command Server
Send user-specific messages from each AIV
to a central server. Messages are converted
to variables to be used inside the AIV-Frame-
work. E.g. to create a transport order, exe-
cute customer specific action.
Robot-Device-Mapper
Direct Mapping of Robot I/Os to physical
devices via one of the Interfaces
> Communication via Ethernet
> Provides data via REST
Generic XML Interface
Generic Transfer Handling module
Manages the material transfer from/to AIV/
AMR to/from machine with an AIV-Frame-
work-interface module
Electronic-Production:
> PCB-Magazine/Cassette Handlers of IPTE,
Rundfunk-Gernrode, YJLink, Asys (incl. Ma-
terial stations, Towers, Warehouses)
> Continuously extension
(e.g. Achat, FlexLink, …)
Interface modules - Part 1: Interface modules - Part 2:
Siemens PLC-Interface
Communication to S7-300/400/1200/1500
via Ethernet
Communication to TwinCAT2- and TwinCAT3
CX-devices via Ethernet
Beckhoff PLC and OPCON+ Interface
Omron PLC-Interface
Communication to NX-devices via Ethernet
TCP (XML-Protocol)
MOXA-Interface
Communication to ioLogic devices via Eth-
ernet
All Interfaces
> Variables and cycle times configurable
> Provides data via REST
Combine your modules
as you need!
Contineous extension of interfaces
Look & feelLet’s get the AIVs talk to your factory
Modern dashboard:
Your fleet at a glance
Operating Mode
Status Data
Job Data
Daily KPI
Reporting tool:
Your statistical fleet data
Order performance
Top 10 Alarms
Uptime / Downtime
Weekly / Monthly / Yearly based views
Included standard options:
Universal Map:
Live tracking of fleet and assets.On every device!
Possibility to import your factory layout
and show it web-based on every device.
Zooming, FullSize-View, Show/Hide
Moving and static devices...
Every device which is connected is also
shown on the map with a real picture (down-
scaled/cropped) and the live status.
Possibility to insert
a user configurable
HTML-Label anywhere
inside the map to high-
light a specific area or
place a heading
> Status/Location/KPI information
> Dashboard
> Statistical data reporting
> Order control and monitoring
> Alarming, Configuring, etc. – all in one place
OPEN CONNECTIVITY. FLEXIBLE. INDIVIDUAL.
BENEFIT FROM THE CTS AIV-FRAMEWORK.
Our AIV frameworkWeb-based views - anywhere, anytime.
AIV / AMR WIFI Visualization Virtual Server Connection Order generation
Host systemLogistics interface
The cts Smart In-Production Warehouse is an effective
in-production storage solution which enables you to
significantly reduce the occupation of valueable shop-
floor space by manually placed/stacked PCB-Magazines.
Additionally, this solution adds more traceability to
your material and eliminates the need of searching for
magazines manually.
The structure is modular and offers the ability to be
customized to your needs. At its core an innovative
space-saving gripping system is moving and ensures an
effective input and output in ratio to the storage area.
This concept offers the possibility to store PCB-Magazines
but is also not limited to that, there is also a version avail-
able, modification is possible, e.g. store KLT-Boxes for ad-
di-tional material as reels or other material.
Smart warehouse for in-productionOur storage solution - perfect combination to AIV/AMR systems.
Modular structure
Customizing to your needs
Saves valueable shopfloor space
Full Traceability
Advantages at a glance:
individual software
autonomous intelligent vehiclesautonomous mobile robots
smart warehouse
Version XS S S-M M M-L L XL XXL
Number of I/O-Ports 2 2 2 2 3 3 3 3
PCB-Magazine places(355x320x568mm) 220 276 330 414 543 681 879 1101
How it looks? Works? Different views of our smart warehouse.Smart warehouse
Easy storage for your in-production
Key facts:
Smart warehouse at a glance
Different sizes available
REST-Interface (Virtual/Real filling level, Status, Requests, KPIs, etc.)
AIV/AMR-Interface
Customization possible:
SPACE SAVING SOLUTION
Modularity and space saving continuous at the Import/
Export ports which can be placed in various positions at
one side. The ports cover only one storage place.
At each port Import and Export is possible as well as a
dedication of a port to a certain functionality which
offers a maximum on flexibility. During Import the
PCB-Magazine is automatically identified with an optional
connection to external database to gather all required
additional information needed – and during export the
information can optionally be cross-checked.
OPEN CONNECTIVITY
The Input/Output ports are equipped with an
mechanical and software interface for AIV (Autonomous
Intelligent Vehicle)/AMR(Autonomous Mobile Robot),
to enable fully automation of the material flow and the
optimale useage of the capability of the Warehouse.
As long-term experts on the topic of autonomous
transports, this was the next logical step. cts provides open
interfaces to connect to any system – fully dedicated
to Industrie 4.0 / Open Connectivity. The transport of
your products is perfectly done by AIVs like RGMZ-type
provided by cts.
Storage capacity range from app. 200 to 1100 Magazines
Range from app. 8,5m(l)x3,5m(w)x4,5m(h) to 20m(l)x4m(w)x4,5m(h)
Number of I/O-Ports
Size
Usage as KLT-Storage
Other magazine types
Different identification modes
ANY QUESTIONS?
TO OUR WAREHOUSE?
Contact our experts with any questions or schedule a consultation.
Phone: +49 (0)8679 91689-110E-mail: [email protected]
FULLY MODULAR
The software of the Warehouse is – as already known
from our AIV-Framework – fully modular and equipped
with an Open Connectivity REST-Interface to enable a fast
and easy connection to MES and ERP systems. cts uses a
web based HMI system, which allows you to control and
monitor the device as per your needs. The Algorithm
for Import/Export/Optimization can be influenced by
configuration of criterias.
EASY MANAGEMENT
With one management software in place you can manage
multiple warehouses and it is the main hub for integration
into your management system.
With this combination of Warehouses and AIV/AMR-
Systems, cts is providing a modern, complete and ful-
ly connected Solution for effective transportation and
storage of PCB-Magazines and KLT-Boxes to their
customers.
WarehouseFRONT
WarehouseABOVE
WarehouseINTERIOR VIEW
Fuhrmannstr. 10
D-84508 Burgkirchen
Phone: +49 8679 91689 0
Fax: +49 8679 91689 120
E-Mail: [email protected]
Website: www.group-cts.de
Authorized business manager: Hans Gehringer, Robert Schüller
Register court: Amtsgericht Traunstein, registry number: HRB 16883
Sales tax identification number: DE247991845
Design & Layout: Werbeagentur wmk e.K. - www.agentur-wmk.de
Source of photos: Shutterstock, Inc. , ABB AG - “Master” und “Dual Arm Roboter”
Changes and errors excepted. Similar pictures.
Edition 02: December 2020
Legal noticects GmbH - competence for technical solutions
Stat
us: 1
2/20
20
smart logistics - worldwide
HEADQUARTERS
LOCATIONS
SALES & SERVICE / PARTNER
NORTH AMERICA
Mexico
EUROPE
Germany
Austria
Slovenia
Czech Rep.
France
Nordic Area
Baltic Area
Benelux
RUSSIA
Moscow
ASIA
China
South Corea
SOUTH AMERICA
Brazil
ISRAEL
cts GmbH - Fuhrmannstraße 10 D - 84508 Burgkirchen
Call us directly:+49 (0)8679 91689-110
Write us an e-mail:[email protected]
CONTACT THE CTSFACTORY AUTOMATION
Visit our website:www.group-cts.de