Smart Manufacturing and the Clean Energy Smart ... · Smart Manufacturing and the Clean Energy...

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1 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC

Smart Manufacturing and the

Clean Energy Smart Manufacturing Innovation Institute™ (CESMII)

Scott Miller Technology Manager

Gulf Coast Regional Manufacturing Center

[email protected], 713-254-9431

1



• What is Smart Manufacturing?

• Who is CESMII and what is our mission?

• What is the Smart Manufacturing Platform™ and what value does it provide to industry?

• How does the PI System enable the SM Platform to allow easy integration of advanced cloud-based tools?

• How can you get involved with CESMII?

Overview

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What is Smart Manufacturing?

• The Operational Business and Technology Practice of radically increasing the application of real-time data throughout the manufacturing enterprise and changing the operational structure

• The right data in the right form, the right people with the right knowledge, the right technology and the right operations, whenever and wherever needed throughout the manufacturing ‘enterprise’

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The Practice of Smart Manufacturing

• Real-time Data and Modeling to qualify materials, parts, properties, assemblies and drive real-time precision

• Enterprise integration to realize untapped market, productivity and performance opportunities

• Operational Practices (intensification, virtualization, modularization, qualification, optimization) to achieve value in an increasingly customized product space with accelerated demand dynamics

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Clean Energy Smart Manufacturing Innovation Institute

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• The Clean Energy Smart Manufacturing Innovation Institute (CESMII) is an Industry/Academic consortium, part of a network of Manufacturing USA Institutes.

• CESMII was created to increase the productivity and competitiveness of US manufacturing companies through improved data insight and by use of advanced analytics.

• CESMII is partially funded by the US Department of Energy.

CESMII

6


CESMII

A National Network of Capability Networks

Headquartered in LA

California

Northwest

Northeast

Southeast

Gulf Coast

HQ

©Smart Manufacturing Leadership Coalition, 2016

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The Smart Manufacturing Platform™

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Master Data (BOM,Specs,Vendor,Ingredients,FP)

Dir

ect

Co

nsu

mp

tio

n

Core Systems

Data Input

Core Functions

Raw

Mat’l

Inve

nto

ry

Fin

ish

ed

Pro

du

ct

Inve

nto

ry

Pro

du

ctio

n

His

tory

Pla

nt

Flo

or

Inve

nto

ry

Dem

and

Pla

n

Pro

du

ctio

n

Ord

er

Lin

e Sc

hed

ule

MQIS MES SAP ERP

Red Prairie

SAP APO

SAP PLM

SAP MRP

Value Creation

Green Light to Convert

Green Light to Ship

Demand Driven Supply Chain

Wo

rkFl

ow

Lot

Trac

kin

g

Overusage

Op

tim

izat

ion

En

gin

e

Tracking BOM Validation Yard Mgmt

Optimized Inventory

Business Applications

Directed Work

Supplier Mngd Inv Line Supply Bin Mgmt

Allergen/Micro WorkFlow

eCOA

Every Company has an ECO System of “ STUFF”

Courtesy of General Mills 9


Applications

Context

Data

Mapping

Calibration & Maintenance

Production Models

Sensor Data

Time Series

Event Data

Suppliers

Heating & Forging

Power Mgmt & Energy Grid

Line Operations

Customers

Distribution Sustainability

& Safety

Traditional Manufacturing Automation

Environment and Software Tools

Smart Manufacturing Platform Open Infrastructure

• SM Software Marketplace • APPs & Toolkits • Compose Workflows • Cloud Deployment • Private/Public IaaS

SM Value

Proposition

Private Smart Manufacturing

Platform Appliance

Industry Needs a Platform

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• Cloud based, providing best-of-breed analytics, data visualization, and modeling from CESMII members.

• Enables monetization of manufacturing data and creation of the “Connected Enterprise”

• Takes advantage of existing/legacy investment

• Leverage connectivity – IIOT enabled systems

• Move from “Run-to-Failure” to “Reliability-Centered” operations through application of analytics

• Business/Financial/Energy Optimization at the Enterprise

• Built-in cybersecurity – protect data and operations

The CESMII Smart Manufacturing Platform™

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SM Platform™ Reference Model

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• Aggregation of process/production data

• Provide run-time analytics, data contextualization and intelligent data extraction for use by SM advanced analytics, models, and visualization systems

• Transfer of data (PI Cloud Connect) to the SM platform

• Provide secure bi-directional data transfer between the data source(s) and the SM platform suite of advanced analytics

The PI System and the SM Platform

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SM Platform™ and the PI System

On-Premises PI System

Location 1 Machine Data

Location 2 Machine Data

Advanced Visualization

and Reporting

Energy Cost Containment

Process and Quality

Improvement

Asset Efficiency & Fleet Mgmt.

Modeling

Software

Cloud-based

PI System

Contextualization and Analysis

Business & Work Flow

Data

Predictive Analytics

and Machine Learning

Cloud Services

CESMII Smart Manufacturing Cloud OT/IT Analytics Platform

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On-Premises PI System

Location 3 Mfg Data

Location 3 Sensor Data

IoT Sensors & Devices


Example: Smart Manufacturing Process Optimization for Additive Manufacturing

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• America Makes – “3D printing has the potential to revolutionize the way we make almost everything.”

• Provides opportunities for increased competitiveness through innovative ways to make components

• Quickly adapt to customized requirements for components in low volume manufacturing

• Reduce further processing steps required, saving manufacturing time and resources

Additive Manufacturing (AM)

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• Introduce/test analytics to improve AM processes in-situ

• Demonstrate rapid optimization of the AM process and material designs in a hybrid manufacturing setup

• Derive specified strength characteristics

• Quickly optimize build and machining processes based on achieved results

• Reduce scrap and energy usage through fewer iterations to achieve desired properties

• Needed capability for the industry segments engaged in insertion of new or modified materials, processes (e.g., shift to AM from a welded component), and equipment as part of their operations

SM Objective for Additive Manufacturing (AM)

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Additive Manufacturing SM Architecture

Indicates Apps/Analytics

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PI System Open Data Infrastructure


PI System

Additive Manufacturing Data Structure

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Indicates SM Product

PI System


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• Decrease costs associated with adopting new technology

• Increase competitiveness through use of alternative materials optimized for component requirements

• Improve quality of parts through analytics providing for optimization of a variety of part characteristics

• Easily introduce and use new analytics as they are developed and brought into the SM Platform

SM Results for Additive Manufacturing

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Get Involved With CESMII

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• Find more information at www.cesmii.org

• Join an Affinity group to offer and/or access researcher/company subject matter expertise

• Work with regional partners to develop testbed project proposals

• Participate in Institute strategic planning activities at both regional and national levels – Work with the region and industry partners

• Subscribe to Institute and regional communications channels to stay up-to-date with opportunities

Smart Manufacturing Product™ Development

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CESMII Affinity Groups

• Human Systems Integration and Decision Support

• High Energy Unit (Discrete) Smart Manufacturing

• Cybersecurity for Smart Manufacturing

• Smart Manufacturing for Aerospace/Defense Systems Manufacturing

• Smart Manufacturing for Advanced Metals Processing Technologies

• Smart Manufacturing for Semiconductor Manufacturing

• Sensors and Wireless Communications for SM

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• Smart Manufacturing for Chemical Processing

• Manufacturing Data Analytics for Smart Manufacturing

• Modeling and Simulation for SM Processes

• Energy Aware Smart Manufacturing

• Smart Manufacturing for Pulp and Paper

• Smart Manufacturing for Drying Operations

• Smart Manufacturing for Cement Manufacturing

• Smart Manufacturing for Food Quality and Safety


• Dean Schneider

• [email protected]

• Co-Director

• CESMII Gulf Coast Regional Manufacturing Center

• Scott Miller

• [email protected]

• Technology Manager

• CESMII Gulf Coast Regional Manufacturing Center

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Questions

Please wait for the

microphone before asking

your questions

State your

name & company

Please remember to…

Complete the Online Survey

for this session

26



Thank You

Merci

Grazie

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Date post:	17-Feb-2020
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