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SMT Equipment for PCB Assembly

Date post: 16-Jul-2015
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Whole SMT Line Equipment www.smthelp.com Email: [email protected] Skype ID: angela7140 MP: +86-139 23898396 Tel: +86-755-83203237 Fax:+86-755-23240492
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Page 1: SMT Equipment for PCB Assembly

Whole SMT Line Equipment

www.smthelp.comEmail: [email protected] ID: angela7140MP: +86-139 23898396Tel: +86-755-83203237Fax:+86-755-23240492

Page 2: SMT Equipment for PCB Assembly

Whole SMT Line Equipment

• Auto Loader• Auto Screen Printer

• Buffer Conveyor

• Pick and Place

• Conveyor

• Reflow Oven

• Auto Unloader

Auto Loader→ Buffer Conveyor →Auto Screen Printer → Buffer Conveyor → Pick and Place → Buffer Conveyor → Lead-Free Reflow Oven → Auto Unloader

Page 3: SMT Equipment for PCB Assembly

Board Handling Loader

Buffering, Loading, and Unloading of Boards

• Removable Magazine Buffer

– Used as temporary storage to control the flow of

printed circuit boards in a production line

– Provides first-in-first-out (FIFO) or last-in-first-out

(LIFO) buffering through the use of a removable

SPECIFICATIONS

MODEL SLD-400B SLD-400C SLD-400D

Dimension (L*W*H) 1646*726*1250mm 2071*806*1250mm 2359*866*1250mm

PCB Size 330*(60-250)mm 400*(60-330)mm 525*(60-400)mm

Conveyor Height 900±20mm

PCB Direction L→R (Or R→L Option)

Pitch Selective 10, 20, 30, 40, 50mm

Magazine Size (L*W*H)

350*320*565mm 460*400*565mm 535*460*570mm

Power Supply Single Phase 220V, 50/60Hz

Power Consumption 180W

Air Supply 5-7kg/cm2

Communication Plug SMEMA Signal

Net Weight 200KG 230KG 260KG

Page 4: SMT Equipment for PCB Assembly

SMT Buffer Conveyor

• PCB Conveyor rail length: 1000mm

• Rail Fix mode: Front Fix (Option: Rear fix)

• PCB Conveyor direction: L→R (Or R→L)

• Control System: Relay Board (2 sensor without stopper)

• PCB Conveyor Height: 900±20 mm

• PCB Conveyor Width: 20-400mm

• PCB Conveyor Speed: 0-2M/min

• Available to communications with other devices by SMEMA signal plug

• Exact thread shaft structure to ensure the adjustment of rail Width parallel

• Used durable Anti-static belt with strengthen Aluminum Alloy rail to be reliable

• Power Consumption: Approx. 40W

• Power Supply: Single Phase 220V , 50HZ • Weight : Approx. 70kg

Page 5: SMT Equipment for PCB Assembly

Full-Automatic Printer Machine

FEATURES

○ Direct type print heads, driven by elevator motor ○ Precise PCB transport system ○ Automatic and efficient stencil cleaning system ○ Automatic stencil positioning system

○ Hommization operation interface (teached by the software notes).

SPECIFICATIONSPCB Size 50*50-400 X 340mm

Printing Area 470 X 380-737*737mm

Stencil Clamping Air Valve

Frame Size 370X470mm , 550X650mm

Stencil Positioning Automatic

Printing Accuracy ±0.025mm

Repeating Accuracy ±0.01mm

PCB Thickness 0.4-5.0mm

Air Source 4.5-6kg

Power Supply Single Phase 220V, 50/60Hz 100W

Dimension L 1140 X W 1360 X H l500mm

Page 6: SMT Equipment for PCB Assembly

SMT Buffer Conveyor

• PCB Conveyor rail length: 1000mm

• Rail Fix mode: Front Fix (Option: Rear fix)

• PCB Conveyor direction: L→R (Or R→L)

• Control System: Relay Board (2 sensor without stopper)

• PCB Conveyor Height: 900±20 mm

• PCB Conveyor Width: 20-400mm

• PCB Conveyor Speed: 0-2M/min

• Available to communications with other devices by SMEMA signal plug

• Exact thread shaft structure to ensure the adjustment of rail Width parallel

• Used durable Anti-static belt with strengthen Aluminum Alloy rail to be reliable

• Power Consumption: Approx. 40W

• Power Supply: Single Phase 220V , 50HZ • Weight : Approx. 70kg

Page 7: SMT Equipment for PCB Assembly

Pick And PlaceMachine Parameter

1.With six groups nozzle, can be place up to 30pcs Feeder.

2. Avalable PCB Size: Max. 800mm*360mm; Min. 50*50mm, suit for variety of PCB.

3. PCB Thickness: 0.5-3.0mm

4. Equipped with variety of nozzles, replace the nozzle by manual.

5. Components available: Different types of SMD LED (0603,0805,3014,3528,5050, etc) and high power LED.

6. Highly Efficiency: 32,000 CPH Spec Speed .

7. Number of Mounting Head: 6 head

8. Number of Feeder: 30 pcs.

9. Windows XP operation system, LED Monitor.

10. Machine vision caliberation systems.

11. Power Supply: Single Phase 220V, 50Hz, Max. power: 2.0KW

12. Air Force: 0.7MPA

13. Machine Dimension: 2000mm*1150mm*1500mm (L*W*H)

14. Machine Weight: 1200KG

Real Speed: 15,000-20,000 CPH

Page 8: SMT Equipment for PCB Assembly

SMD LED photo

Page 9: SMT Equipment for PCB Assembly

Lead-Free Reflow Oven• FEATURES

○ Complete for the lead free process

○ Adopt instrument control System and closed loop control for heating source of each zone.

○ Temperature control adopt circulation hot air heating mode for each zone;

○ Closed loop control for conveyor system, can go along steadily stepless rate-adjusting;

○With over heating alarm function;

GENERALMachine Dimension L5378 *W1320 *H1490mmWeight Approx.2300KgHEATING ZONE Number of Heating Zones Top 8/Bottom 8Length of Heating Zones 3110mmHeating Mode Circulation hot airNumber of Cooling Zone Top 2 Nozzle Plate Aluminum Alloy PlateCONVEYOR SYSTEMMax. Width of PCB 400mm (Option 450mm)Range of Rail Width 50-400mm (Option 50-450mm)Conveyor Direction L→R (Option R→L) Conveyor Height 900±20mmPCB Transmission Mode MeshConveyor Speed 300-2000mm/minCONTROL SYSTEMPower Supply 5 Wire 3 phase, 380V 50/60HZTotal Power 64KWStart up Power 30KW

Power Consumption 9KWWarming Time Approx: 30 MinTemperature Range Room Temp 300℃Temperature Control Method PID Close Loop Control + SSR Driving

Temperature Control Precision +-1℃Temperature Deviation on PCB +-1.5℃

Page 10: SMT Equipment for PCB Assembly

Board Handling Loader

– Magazine unloader introduces boards into a

production line when magazines are the method of transport

– Its compliment, the magazine loader, removes

boards from the production line

– Allows magazines to be placed at the beginning of

the same line or another line for further processing

SPECIFICATIONS

MODEL SULD-400B SULD-400C SULD-400D

Dimension (L*W*H) 2440*726*1250mm 3015*806*1250mm 3515*866*1250mm

PCB Size 330*(60-250)mm 400*(60-330)mm 525*(60-400)mm

Conveyor Height 900±20mm

PCB Direction L→R (Or R→L Option)

Pitch Selective 10, 20, 30, 40, 50mm

Magazine Size (L*W*H)

350*320*565mm 460*400*565mm 535*460*570mm

Power Supply Single Phase 220V, 50/60Hz

Power Consumption 180W

Air Supply 5-7kg/cm2

Communication Plug SMEMA Signal

Net Weight 220KG 250KG 280KG

Page 11: SMT Equipment for PCB Assembly

Whole SMT Line Equipment

Auto Loader → Buffer Conveyor → Auto Screen Printer → Buffer Conveyor → Pick and Place

Whole SMT Production Line length: Auto Loader 1.65M → Buffer Conveyor 1M → Auto Screen Printer 1.14M → Buffer Conveyor 1M →Pick & Place 2M →Buffer Conveyor 1M → Reflow Oven 5.38M → Auto Unloader 2.44M = 15.61M (Total Length)

→ Buffer Conveyor → Lead-Free Reflow Oven → Auto Unloader


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