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Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and...

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Sodium Chloride Removal July 2015
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Page 1: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Sodium Chloride RemovalJuly 2015

Page 2: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Brown and Caldwell 2

Where we are

Many utilities’ ability to reclaim water for irrigation is being adversely impacted by elevated sodium and chloride levels.

TODAY

Page 3: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Local Urban Water/Salt Balance

Page 4: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Comparison of Potable and Reclaimed Water

0

50

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400

HCO3 Cl SO4 Na Mg Ca

Major Anions and Cations (mg/L)

WTP Finished Water

WRP MF Effluent

Page 5: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Traditional Treatment Approach

Page 6: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Benefit Challenge

Reliable, well understood process

Recovery limited by precipitates of carbonates, sulfates, phosphates and silica

Good removal of ions Must add chemical or blend to re-stabilize product water

Good removal of organics, including emerging contaminants

High TDS concentrate stream that is difficult to treat

Traditional Treatment Approach

Page 7: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Alternative treatment configurations that:

Reduce sodium and chloride levelsReduce cost of chemical additionReduce cost of concentrate management

What could be…

Page 8: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Hybrid NFRO

Page 9: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Pilot Test of NF

Page 10: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Salt Passage Characteristics

1Take advantage of different rejection of multivalent vs. monovalent ions in NF membrane

2 Enrich waste with sodium and chloride

3 Retain hardness, sulfates for re-blending

Page 11: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Pilot Study Set Up

3 membranes testedwith multiple recovery and recycle rates

Page 12: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

0.0%

10.0%

20.0%

30.0%

40.0%

50.0%

55% 60% 65% 70% 75% 80%Recovery

Membrane B Cation Salt Passage

Membrane B Results

Good variability of salt passage with recycleTrends are similar to model results but lower

sodium

calcium

highrecyclemedium recycle

low recycle

model w/ recycle

model w/plug flow

Page 13: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

110%

120%

55% 60% 65% 70% 75% 80%Recovery

Membrane C Cation Salt Passage

Membrane C Results

Provides adequate sodium and chloride passage butCalcium and Magnesium passage higher than expected

Page 14: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Average Concentrations

Constituent Feed PermeateA B C

TOC 2.3 < 0.5 <0.5 <0.5TKN 2.3 1.2 1.3 1.5Ammonia 1.4 0.86 0.62 0.88Nitrate 4.0 4.2 1.2 4.4Silica 14.9 12.2 3.4 14.2Sulfate 214 ND ND 0.03Orthophosphate 1.1 <0.2 <0.2 <0.2

Page 15: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

A B C

Trace Organics

Page 16: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Analysis

Page 17: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Model NFRO Schematic

Page 18: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Benefits

Page 19: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Improve Water Quality

0

50

100

150

200

250

300

350

400

HCO3 Cl SO4 Na Mg Ca

Major Anions and Cations (mg/L)

WTP Finished Water

WRP MF Effluent

NFRO

Page 20: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

RO + Blend NF-ROSulfuric acid, ppd 188 0

Threshold inhibitor, ppd 13.3 11.5

Lime, ppd 220 49

Chemical Cost Per year $47,545 $45,374

Reduce Chemical Consumption

700 gpm feed each 88% overall recovery

Page 21: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Comparison of Concentrate Quality4849 mg/l7998 mg/l

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

RO Only NF-RO NF-EDR, 92%R

MagnesiumSilicaCalciumBicarbonateSulfateChlorideSodium

7405 mg/l

52%

72% 75%

Page 22: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

40% less TDS The balance is conserved in the blended product

Very low total organic carbon• <2.5 ppm versus 16 ppm

Little to no phosphate• None detectable in NF permeate or NFRO concentrate• 29.6 ppm in ‘traditional’ RO concentrate

Concentrate Quality

Brown and Caldwell 22

Page 23: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

RO HERO ™ System Crystallizer Belt Press Recovered

Water

RO Brine Concentration Crystallizer Belt Press Recovered

Water

System Cost: $9.2M

Comparison of ZLD Capital Cost

System Cost: $10.1M

Brown and Caldwell 23

Cost data source: Aquatech

Landfill

Landfill

Page 24: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Item RO/BC/FCC NFRO/HERO/FCC Savings

Power $431,000 $216,000 $215,000Chemicals $202,000 $130,000 $72,000Other $22,000 $16,000 $6,000Total $655,000 $362,000 $293,000

Comparison of ZLD Operating Costs

45% annual operating cost savings

Page 25: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

ZLD Simple Payback

$8

$9

$10

$11

$12

$13

$14

$15

$16

$17

1 2 3 4 5 6 7 8 9 10

Cum

ulat

ive

Cash

Flo

wM

illio

ns

Years

RO/BC/FCC

NFRO/HERO/FCC

Page 26: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Challenges

Page 27: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Hybrid NFRO Challenges

Higher pumping energy Recover hydraulic energy with ERD

More membrane required (+25%)Low NF recovery and high quality feed to RO likely to result in less cleaning and replacement

Threshold inhibitor in product Most products are NSF certified

Little removal of trace organics and TOC

Not regulated for non-potable reuseUse alternate processes for potable reuse

Page 28: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

WRP Class A+ Ozonation

Biologically Active Carbon

UF NF-RO GACAquifer

Recharge or Blending/

Surface WTP

Options for Potable Reuse Scheme

WRP Class A+ Ozonation

Biologically Active Carbon

UF NF-RO Cl2Aquifer

Recharge or Blending/

Surface WTP

WRP Class A+ SAT NF-RO UV, 03 or Cl2 Blending/

Surface WTP

Page 29: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Hybrid NFRO BenefitsFeature Benefit

Reduces sodium and chloride Improves Sodium Adsorption Ratio; Reduces Chloride Toxicity

No acid addition, less scale inhibitorRetains multivalent ions Lower overall chemical cost

Concentrate contains low sulfate, phosphate and TOC Lower cost concentrate treatment

Plug-and-Play into a direct reuse or potable reuse scheme Versatility

Page 30: Sodium Chloride Removal - WateReuse | Increasing … likely to result in less cleaning and replacement Threshold inhibitor in product Most products are NSF certified Little removal

Questions


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