Softgel Technology
Softgel Capsule Processing Equipment Manufacturer
&
Softgel Capsule Processing Solution Provider
Beijing Xin Hang Cheng Technology Development Co., Ltd.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 1 -
Content
Company Profile
Soft Gelatin Capsule Introduction
Our Facilities & Service
Softgel Encapsulation Process
Process of Rotary Mould Encapsulation Machine
Softgel Encapsulation Machine
YWJ315-I Automatic Softgel Encapsulation Machine
YWJ250-I Automatic Softgel Encapsulation Machine
YWJ200-I Automatic Softgel Encapsulation Machine
YWJ100-II Automatic Softgel Encapsulation Machine
In Line Drying Tumbler
Drying Tray & Vehicle
Mould
Capsule Size
Raw Material Preparation Facilities
Medicine Preparation Equipment
GLG-I Medicine Preparation Tank
JTM80-I Standing Colloid Mill
Medicine Service Tank
Gelatin Perpetration Equipment
HJG100-I Gelatin Reactor
HJG-III Water-bath Gelatin Reactor
RSQ-II Insulation Serpentine Water Heater
LNG-II Stainless Steel Serpentine Vacuum Condensed Tank
Gelatin Service Tank
SZB Water Ring Vacuum Pump
SGR Series of Hot-water-type Pipeline Mounted Pump
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 2 -
Softgel Capsule Cleaning System
XWJ-II Ultrasonic Softgel Capsule Cleaning Machine
Polishing System
BY Series Softgel Capsule Polisher
Gelatin Recycling System:
WFJ-I Stainless Net Gelatin Grinder
LXJ-I Three-pod Centrifuge
Beijing Xin Hang Cheng Technology Development Co., Ltd
Add: Zhiyunzhuang Industrial Zone Huayi Road,
Daxing District, Beijing, China
Contact person: Mr. Zheng Tao (Sales Manager)
Mobile: 0086 18911343776
Tel: 0086 (0)10 61289148
Fax: 0086 (0)10 61289149
Web: www.bjxhch.com
Email: [email protected] or [email protected]
MSN: [email protected]
Skype: zhentao328
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 3 -
Company Profile
Found in 1998 January, Beijing Xin Hang Cheng Technology Development Co., Ltd is one of
Leading manufacturer and exporter for Softgel Capsule Processing Equipment in the world.
In 15 years consist and focus on Softgel Capsulation Machine R&D and manufacture, Xin Hang
Cheng develop from a small workshop to be one best Softgel Capsulation equipment provide in the
world.
How can we provide reliable Softgel Capsulation Machines to customers.
We have a professional and concentrated technical team, insist and focus on advantage
technology on Softgel Capsulation Machine.
The material of parts is in high quality material, keep long using life of machine and high
reliability.
High precision processing facilities, provide high quality parts of machines. Such as
European and Japanese CNC center.
Patent technology research, save the operational cost for customer.
High effective service, response customers requirement promptly.
In the past 15 years
Manufactured first PLC Control Automatic Softgel Encapsulation Machine in China.
Manufactured first fully-flameproof Softgel Capsule Cleansing Machine.
To be No. 1 on Chinese market share of softgel encapsulation equipment.
Exported Softgel Encapsulation Line to USA, Canada, Australia, France, Romania,
Russia, Iran, India, Vietnam, and so on.
.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 4 -
Soft Gelatin Capsule Introduction
Soft gelatin capsule has being more and more widely applied in various field, such as
pharmacy, nutriceutical and cosmetic. The soft gelatin capsule is a sealed capsule usually filled
with liquid and has a fortified and tough shell consist of gelatin and glycerol. Softgel
Encapsulation Machine is used to encapsulate liquid, suspension, past particle quantitatively in
sealed capsules of various size and shape.
Different from the two-step manufacturing (shaping and filling) of hard gelatin capsule, the
soft gelatin capsules is made one on a rotating mould in a continuous one-step operation. Gelatin
skin made of gelatin and glycerol passes through two die rolls opposite and continuously rotating
in reverse cycles and forms its shape in the mould cavities. The size and shape of the soft gelatin
capsule are determined by the mould cavities. Material injecting and gelatin film sealing is carried
out in simultaneously. And the filling process just finished before the finish of sealing.
Feature of Soft Gelatin Capsule
1. The soft gelatin capsule has dapper and beautiful appearance. Compared to tablet pills, it
features faster disintegration speed, higher bioavailability and convenient ingestion,
strorage and taking along.
2. The capsule can cover unpleasant odor and taste of medicine.
3. The capsule can be made into instant-effective, slow-releasing, enteric coated or gastro
coated soft gelatin capsule.
4. Both medicine with dosage from of higher oil concentration that cannot be easily made
into tablets or pills and small-dosage principle agent that is not water-soluble and hard to
be ingested in the digestive tracdigestive tract can be dissolved in porper amount of oil
and made into soft gelatin capsules.
5. Light-sensitive and unstable drugs can be filled into lightproof capsule to improve the
stability and prevent the drug from been affected by moisture, oxygen in air and light.
6. Completely sealed, the package ensure the intactness of its content and provides conter fake
function.
7. The soft gelatin capsule can be used to make neutriceuticals, cosmetics and paintball for
simulated shooting.
Disadvantages
1. Water Solution of the drug or diluted alcohol can
Dissolve gelatin, there cannot be packed in soft gelatin
capsule.
2. The capsule disintegrates easily under high temperature
and heat.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 5 -
Our Facilities and Service
CNC Center
Spare Parts Process Equipment:
Assamble Workshop:
Our Service:
We provide Softgel Encapsulation solution to users.
Provide install for users.
Provide free training for users’ operator.
Response users’ requirement promptly.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 6 -
Soft Gelatin Capsule Procession Flow
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 7 -
Process of Rotary Mould Encapsulation Machine
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 8 -
Softgel Encapsulation Machine
YWJ315-I Fully Automatic Softgel Encapsulation Machine
Installation Drawing of
YWJ315-I Fully Automatic Softgel Encapsulation Machine
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 9 -
YWJ315-I Fully Automatic Softgel Encapsulation Machine
Machine Introduction:
YWJ315-I fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin
encapsulation machine. The machine is integrated the latest global encapsulation technology and our gelatin
encapsulation experience. The production capacity is extremely large productivity (The largest in the world.) The new
softgel encapsulation manufacturing facility features leading technology, simple but beautiful appearance, and it is
another excellent product by our company for softgel capsule users around global.
Feature of the Machine:
1. The size of mould is maximized (Dia. 157x W 315 mm), computer assistant to research and design.
2. Water-bath Injector, the temperature fluctuated in +/-0.1 ℃, save 14% gelatin; improve 1.5% rate of
finished products; and save the maintained cost and time.
3. Computer control the plunger pump, improve the precision of medicine injection volume, and save more
medicine and material cost.
4. The holes of the left and right main axis are processed with extreme accuracy on the boring machine
imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial
degree that guarantees the smooth seam and finished product rate of the softgel capsule.
5. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject
widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid
calcium and Herbal suspension.
6. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be
set via touch screem, and easy to realizes network monitoring, statistics and reports output.
7. High quality and intelligence control system, PLC true color touch screen technology adopted by the
electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.
8. Professional PID temperature control technology is adopted on the machine, temperature of injector can be
adjusted accurately. Improves ratio of finished products of soft gelatin capsule.
9. The touch screen provides professional “ recipe” function that can save the production paramters and recall
them by one key.
10. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.
11. Pneumatic clamping system makes capsule filling process more simple and reliable.
12. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.
13. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is
controlled by operator according to actually requirement.
14. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to control
the thickness.
15. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety
and more reliable.
16. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.
17. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel
capsules.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 10 -
Main Technical Data:
Mould Size (mm) Dia. 157 X W: 315
Max Cavities: 629 pills
Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)
Volume of Plunger Pump 0-2 ml (adjustable continuously)
Pump Accuracy: +/- 2%;
+/-0.5% (filling volume not less than 500 mg)
Pump Type 24 plunger pump
Production Capacity : (8# OV capsule) 150,960 pills/hrs (4.0 RPM)
Power Supply: 12 Kw, 360V 3 phases (can be modified as
user‟s requirement.)
Weight: 1,500 Kgs
Machine Dimension: (LxWxH, mm) 2100x1130x1900
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 11 -
YWJ250-I Fully Automatic Softgel Encapsulation Machine
Installation Drawing of
YWJ250-I Fully Automatic Softgel Encapsulation Machine
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 12 -
YWJ250-I Fully Automatic Softgel Encapsulation Machine
Machine Introduction:
YWJ250-I fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin
encapsulation machine. The machine is integrated the latest global encapsulation technology and our gelatin
encapsulation experience. The new softgel encapsulation manufacturing facility features leading technology, simple
but beautiful appearance, and it is another excellent product by our company for softgel capsule users around global.
Feature of the Machine:
1. Water-bath Injector, the temperature fluctuated in +/-0.1 ℃, save 14% gelatin; improve 1.5% rate of
finished products; and save the maintained cost and time.
2. Computer control the plunger pump, improve the precision of medicine injection volume, and save more
medicine and material cost.
3. The holes of the left and right main axis are processed with extreme accuracy on the boring machine
imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial
degree that guarantees the smooth seam and finished product rate of the softgel capsule.
4. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject
widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid
calcium and Herbal suspension.
5. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be
set via touch screem, and easy to realizes network monitoring, statistics and reports output.
6. High quality and intelligence control system, PLC true color touch screen technology adopted by the
electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.
7. Professional PID temperature control technology is adopted on the machine, temperature of injector can be
adjusted accurately. Improves ratio of finished products of soft gelatin capsule.
8. The touch screen provides professional “ recipe” function that can save the production paramters and recall
them by one key.
9. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.
10. Pneumatic clamping system makes capsule filling process more simple and reliable.
11. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.
12. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is
controlled by operator according to actually requirement.
13. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to
control the thickness.
14. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety
and more reliable.
15. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.
16. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel
capsules.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 13 -
Main Technical Data:
Mould Size (mm) Dia. 150 X W: 250
Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)
Volume of Plunger Pump 0-2 ml (adjustable continuously)
Pump Accuracy: +/- 1.5%;
+/-0.5% (filling volume not less than 500 mg)
Pump Type 20 plunger pump
Production Capacity : (8# OV capsule) 115,440 pills/hrs (4.0 RPM)
(20# OB capsule) 58,800 (4.0 RPM)
Power Supply: 12 Kw, 360V 3 phases (can be modified as
user‟s requirement.)
Weight: 1,500 Kgs
Machine Dimension: (LxWxH, mm) 2040x960x1900
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 14 -
YWJ200-I Fully Automatic Softgel Encapsulation Machine
Installation Drawing of
YWJ200-I Fully Automatic Softgel Encapsulation Machine
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 15 -
YWJ200-I Fully Automatic Softgel Encapsulation Machine
Machine Introduction:
YWJ200-I fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin
encapsulation machine. The machine is integrated the latest global encapsulation technology and our gelatin
encapsulation experience. The new softgel encapsulation manufacturing facility features leading technology, simple
but beautiful appearance, and it is another excellent product by our company for softgel capsule users around global.
Feature of the Machine:
1. Water-bath Injector, the temperature fluctuated in +/-0.1 ℃, save 14% gelatin; improve 1.5% rate of
finished products; and save the maintained cost and time.
2. Computer control the plunger pump, improve the precision of medicine injection volume, and save more
medicine and material cost.
3. The holes of the left and right main axis are processed with extreme accuracy on the boring machine
imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial
degree that guarantees the smooth seam and finished product rate of the softgel capsule.
4. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject
widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid
calcium and Herbal suspension.
5. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be
set via touch screem, and easy to realizes network monitoring, statistics and reports output.
6. High quality and intelligence control system, PLC true color touch screen technology adopted by the
electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.
7. Professional PID temperature control technology is adopted on the machine, temperature of injector can be
adjusted accurately. Improves ratio of finished products of soft gelatin capsule.
8. The touch screen provides professional “ recipe” function that can save the production paramters and recall
them by one key.
9. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.
10. Pneumatic clamping system makes capsule filling process more simple and reliable.
11. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.
12. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is
controlled by operator according to actually requirement.
13. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to
control the thickness.
14. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety
and more reliable.
15. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.
16. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel
capsules.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 16 -
Main Technical Data:
Mould Size (mm) Dia. 113 X W: 200
Max Cavities: 260 pills
Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)
Volume of Plunger Pump 0-2 ml (adjustable continuously)
Pump Accuracy: +/- 2%;
+/-0.5% (filling volume not less than 500 mg)
Pump Type 14 plunger pump
Production Capacity : (8# OV capsule) 62,400 pills/hrs (4.0 RPM)
Power Supply: 12 Kw, 360V 3 phases (can be modified as
user‟s requirement.)
Weight: 1,300 Kgs
Machine Dimension: (LxWxH, mm) 2000x910x1900
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 17 -
YWJ100-II Fully Automatic Softgel Encapsulation Machine
Installation Drawing of
YWJ200-I Fully Automatic Softgel Encapsulation Machine
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 18 -
YWJ100-II Fully Automatic Softgel Encapsulation Machine
Machine Introduction:
YWJ100-II fully automatic softgel encapsulation machine is elaborately designed on the base of
old YWJ100-IP and according to the requirements of GMP standard. It is a simple and efficient
laboratory machine mainly for R&D or small scale production of softgel capsule products in
laboratories or pharmaceutical researching insitutes.
The whole set of the production line is simple and efficient with small space. It includes a main
machine, control system, water-cooling system, lubrication oil saving system, a dryer, one set of
mould, as well as an auxiliary HJG100-I gelatin reactor. All the materials for the wholes set of the
equipment are well selected to meet the GMP requirement, make it applicable for medical, nutrition,
food, and cosmetic industries.
The Main Machine:
The main machine is the center of the production line, which function is to simultaneously finish
the preparation of the gelatin of ribbon, quantitative feeding of the content (liquid or stickly materials),
and packing to form the capsules.
Main Technical Data:
Tumbling Dryer:
The Rotating tumbling dryer is special R &D for YWJ100-II fully automatic softgel encapsulation
machine. Include 2 pcs of tumbler and control by PLC. Easy to operate, reliable, and small space occupation.
Mould Size (mm) Dia. 80 X W: 100
Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)
Volume of Plunger Pump 0-1.5 ml (adjustable continuously)
Pump Accuracy: +/-0.5% (filling volume not less than 500 mg)
Pump Type 8 plunger pump
Production Capacity : (4# OV capsule) 30,000 pills/hrs (4.0 RPM)
Power Supply: 1.8 Kw, 360V 3 phases (can be modified as
user‟s requirement.)
Weight: 400 Kgs
Machine Dimension: (LxWxH, mm) 1440x660x1350
Tumbler Size: Dia. 350 x L 560 mm
Power Supply: 270 W, 220V single phase (can be
modified as user‟s requirement)
Tumbler Rotating Speed: 12 RPM
Dimension: Lx W x H, mm 1220 x 530x720
Weight: 160 Kgs
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 19 -
In Line Drying Tumbler
YGJ-II Fluid Bed Drying Tumbler
Fluid Bed Drying can be used for shape forming and final drying of softgel capsules. The tumbler
quantity can be choose as the production requirement. Each tumbler can rotate in both directors. The
tumbler can be controlled automatic by PLC system with encapsulation machine when connected to
the master station during forming process, or controlled by manually during pre-drying process. Water
content in the gelatin film can be reduced from 45% to 35% during the forming process; and it can be
decreased to around 25% in the pre-drying process.
Dry mode: Fluid Bed, the system can blow the capsule to fluidized, which minimizes the friction
between the capsules and the inner surface of the tumbler. Increase much effectively of drying.
Main Technical Data:
Tumbler Rotating Rate : (RPM) 11 RPM
Tumbler Size: (mm) Dia. 523 x L 620
Power Supply: 380V/50 Hz, 3 phases ( can be
modified as users‟ requirement.)
Power Consumption of Motor: (one tumbler) 0.37 Kw
Power consumption of Fans: (one tumbler) 0.25 Kw
Air Output of Fans: (one tumbler) 2,200 CBM/H
Fan Rotating Speed: 1250 RPM
Gross Power: (one tumbler) 0.62 Kw
Weight: 200 Kgs
Dimension: (Lx Wx H, mm) 700x700x1126
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 20 -
YGJ-III Two Layers Fluid Bed Drying Tumbler
YGJ-III Two Layers Fluid Bed Drying Tumbler is developed on YGJ-II Drying Tumbler, as users
requirement. The tumbler system provide same effect as YGJ-II, but reduce space occupation. PLC control the
running of tumbler.
Special horizontal air blow, have more drying effect than vertical air blowing.
Main Technical Data:
Tumbler Rotating Rate : (RPM) 25 RPM
Tumbler Size: (mm) Dia. 600 x L 900
Power Supply: 380V/50 Hz, 3 phases ( can be
modified as users‟ requirement.)
Power Consumption of Motor: (one tumbler) 0.75 Kw
Power consumption of Fans: (one tumbler) 0.48 Kw
Air Output of Fans: (one tumbler) 3600 CBM/H
Fan Rotating Speed: 2650 RPM
Gross Power: (one unit/four tumbler) 5.32 Kw
Weight: 400 Kgs
Dimension: (Lx Wx H, mm) 1970x810x2100
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 21 -
Drying Tray & Vehicle
Xin Hang Cheng provide drying tray and vehicle as economic drying solution. It can be used widely
products, and suit to drying tunnel line.
Main Technical Data:
Tray Material: Medical Grade PE
Tray Size: (LxWxH, mm) Dia. 750 x 480 x 54
Weight: 1.5 Kgs
Material of Vehicle Stainless Steel
We recommend 30 pcs of trays for 1 vehicle.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 22 -
Mould
Xin Hang Cheng manufacturer various of high quality mould roller for Softgel Encapsulation
Machine. Xin Hang Cheng‟s mould roller in high accuracy and long term using life.
Good material, keep quality of mould.
High accurate CNC Processing Center, keep high accuracy of mould roller and can process
complex shape mould cavities.
Advantage surface hardening technology, keep hardness and long term using life.
Processed by Japanese LGMAZAK 4-axis CNC Center
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 23 -
Mould Roll Reference Data (for normal size)
The Cavities of Mould Rolls for YWJ100-II
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 24 -
Softgel Capsule Size
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 25 -
Medicine Preparation Equipment
GLG-I Medicine Preparation Tank
PLG series of Medicine Preparation Tank is the essential
Equipment in softgel capsule production. The tank is made of
high quality stainless steel and carbon steel. Two chopper are
powered by X series cyclical reducers featuring stable running,
low noise and excellent working. Tank inner vessel and all its
stainless steel parts have be fine polished.
Working temperature is the tank: 0-100 ℃.
Working pressure in the jacket: 0.02-0.0* Mpa.
Laboratory pressure in the jacket: 0.3-0.4 Mpa.
The seal piece can be used for more than 3,000
continuous hours.
Size and Power consumption:
Volume
(L)
Total
Height
(mm)
Inner
Dia.
(mm)
External
Dia. (mm)
Power
Kw
Revolution
RPM
100 1700 700 900 1.5 35
200 1900 700 900 1.5 35
300 2100 800 900 2.2 35
500 2300 1000 1200 4 35
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 26 -
JTM80-I Standing Colloid Mill
JTM80-I Standing Colloid Mill features excellent breaking,
emulsifying, homogenous and uniform mixing capability. For
most solid materials, their grinding particles can reach diameters
of three micrometers and homogenous rates of above 90%, which
make the colloid mill an ideal processing facility for ultrafine
particles. The machine can perform similar machinery tasks of
homogenous machine, ball mill, three-roller polishing machine,
agitator and plasm-grinding machine.
Major spare parts are made of high quality stainless steel and free
From corrosion and poison.
The major working parts, rotator and stator, are made by
Advanced technology and excellent processing. The adjusting
Ring, with the measuring scales on it, it easy to read, use and
Can make micro-adjustments between the spaces so as to
Ensure the quality of products.
According to different raw material, rotators and stators made of various ingredients are
Available at our company. They are all easy to disassemble and clean.
Main Technical Data:
Motor Model: Y112M-2-B5 (Special)
Motor Power: 4 Kw
Motor Speed: 2890 RPM
Weight: 190 Kgs
Dimension: L 450 x W 465 x H 1130 mm
Medicine Service Tank
The medicine service tank can feeding medicine or raw material
to hopper by pneumatic. Feeding of the material is finished in a
circular system. PLC automatic control takes charge of the material
feeding.
Capacity of the tank: 90 L
Pressure Air: 0.1 Mpa, 50 L/H
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 27 -
Gelatin Preparation Equipment
HJG100-I Gelatin Reactor
The temperature control gelatin reactor can be used in combination with laboratory soft gelatin encapsulation
Machine to provide gelatin liquid for making softgel capsule.
Feature
The reactor have sealed three-layers structure. Electric heating is used for
thermo-control.
The reactor adopted shunt chopper is used for agiating, pneumatic conveyor top
Feeding system is used to dissolve the gelatin dissolving and horizontal feeding.
The reactor has the merit of steady transmission, flexible propelling, easy handle
And secure operation. It can be widely applied in dissolving small quantity of
gelatin or mixing gelatin with different colors in laboratory, or jointly works with
small softgel encapsulation machine
The GDU (vessel, barrel) is manufactured fixed to Q/WRJ02-2002 standard.
The processing of formulation of GDU is fix to GB9684-88 Hygienic Stainless
Steel Food Containers and Appliance Standard.
The inner structure of the tank is built and examined with JB/T4735-1997
Specification for Wielded Steel Normal Pressure Container.
The series of reactor use electric heating, automatic monitoring of temperature, vacuum gelatin dissolving
And pneumatic conveyor horizontal feeding system.
Nylon cross wheel on the footing, easy to moving and operation; enhanced security.
The machine is equipped with vacuum meter, pressure gauge, liquid-meter, digital thermo-control and digital.
Technical Data
Vacuum Degree in Vessel: less than 0.08 Mpa
Working Pressure in Vessel: less than 0.05 Mpa
Laboratory Pressure in Jacket: less than 0.2 Mpa
Working Pressure in Jacket: less than 0.09 Mpa
Working Temperature in Vessel: 0-100 ℃
Conveyor granule: more than 300 CP
The seal parts and seal ring can be use more than 3000 hours
Polyurethane complex is used in the insulation layer.
Inner vessel, jacket and insulation layer made of 304 stainless steel
The vessel and all its stainless steel parts have been well-polished
Vacuum system is optional by users‟ requirement. (Vacuum Pump)
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 28 -
Data Sheet:
Model
ItemHJG100-I HJG101-II HJG100-III
Inner Volume: (L) 120 180 250
Gelatin Volume: (L) 50-100 75-150 100-200
Motor (380V) 0.75 Kw 1.1 Kw 2.2 Kw
Agitator Speed (rpm) 51 51 51
Heating Volume (L) 50 70 95
Heating Power (220V) 4Kw 4Kw 5Kw
Thermo-control range 0-100 ℃ 0-100 ℃ 0-100 ℃
External Dia. (mm) 600 600 700
Total Height (mm) 1380 1580 1680
Weight (Kgs) 160 180 220
Remark:
1. The total height is the distance from cross wheel to top of the motor reducer.
2. An 1 inch double-head material filling tube (external dia. 25 mm) is installed
On the exit of discharging area.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 29 -
HJG-III Water-bath Gelatin Reactor
The Series of gelatin reactor is the essential equipment in gelatin preparation
The GDU is manufactured and examined in compliance
with JB2880-81 „Standard of Welded steel Normal
Pressure Container‟.
Vacuum degree in the vessel: 0.02-0.09 Mpa.
Working pressure in the vessel: 0.03-0.05 Mpa.
Examining Pressure in the vessel: 0.3-0.4 Mpa.
Working pressure in the jacket: 0.03-0.098 Mpa
Working temperature in tank: 50-100 ℃
Conveyor granule: 30 CP
Sealing parts and ring can used more than 3,000
hours continuous
Insulating layer use super-fine glass cotton.
Inner vessel and insulation layer (covered layer) of the
Tank, those sections exposed to raw material are made
Of 1Cr18Ni9Ti stainless steel.
Jacket of the GDU use high quality steel.
The GDU and all stainless steel parts are well-polished.
Main Technical Data:
Reducers are all X series cycloidal reducers.
The total height is the distance from discharge valve to the top of motor reducer.
The height from base of supporting leg to discharge valve is 600 mm(300L); 750 mm (400L-600L).
The GDU is equipped with vacuum meter, pressure gauge, thermometer and sealing ring (medical grade
rubber ring).
Dg. 38 insulation ball valve made of special stainless steel is equipped at the discharge area.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 30 -
RSQ-II Insulation Serpentine Water Heater
The tank is one of the essential auxiliary equipment for water-bath gelatin
Dissolving unit during the gelatin dissolving process. As a essential
Heating mode during softgel encapsulation process, water-bath helps
To keep the viscosity of the gelatin liquid; yet the viscosity of gelatin
Liquid could only be stable under constant temp. at 90-100℃. The
Tank meets the above requirement by a series of special design: serpentine heating,
Design ensure recycled use of hot water; outer tank layer is covered by super-fine
Glass cotton insulation layer; and the outer cover is sealed with high quality stain-
less steel. The tank features convenient cleaning and good insulation function and
is professional energy-saving heat exchange equipment.
Main Technical Data
The heater is manufacture and examined according to JB2880-81 Standard.
Hot water volume: 2,000 kgs/h
Working temperature: 85-100 ℃
Weight: 350 Kgs
Dimension: External Dia. 700 x H 2,100 mm
LNG-II Stainless Steel Serpentine Vacuum Condensed Tank
The tank is one of the essential auxiliary equipment for water-bath gelatin dissolving
process, which is designed to avoid air bubble and water vapour in the whole
process and provide certain protection to the vacuum pump.
By utilizing the serpentine and the vacuum condensation water tank, the tank manages to
Such in air bubble, cool and collect the water vapour during the gelatin dissolving process.
Condensate water tank is equipped with water level indicator which can help to control the
Water content in the liquid gelatin in each step of the gelatin dissolving process.
It is Made of 1Cr 18 Ni 9 Ti high quality stainless steel; the tank has a well-polished
Surface, which features convenient cleaning, fast cooling, overall sealing, stable vacuum
Negative pressure and good control of the cooled water. The tank fixed to GMP standard
And is an ideal anxiliary equipment for softgel encapsulation.
Main Technical Data
Dimension: 1A (60 L) Height 1,300 x External Dia. 350 mm
2A (80L) Height 1,900 x External Dia. 400 mm
Weight: 1A (60 L) 90 Kgs
2A (80L) 120 Kgs
Vacuum degree: 0.09 Mpa
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 31 -
Gelatin Service Tank
The medicine service tank is used to keep temperature of gelatin liquid
can feeding medicine or raw material to hopper by pneumatic. Feeding
of the material is finished in a circular system. PLC automatic control
takes charge of the material feeding.
Capacity of the tank: 200 L
Pressure Air: 0.1 Mpa, 100 L/H
SZB Series of Water Ring Vacuum Pump
SZB cantilevered water ring vacuum pump can be sued to
Suck in air or other gas that are non-corrosive, non-water-soluble
And do not contain solid particle. With maximum vacuum degree
Being 85%, the pump is especially suitable for gelatin preparation.
So far the following models are available: SZB-4 and SZB-8.
Main Technical Data
Remark: SZB-4 and SZB-8 refers to the gas exhausting volume under 520 mmHg.
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 32 -
SGR Series of Hot-water-type Pipeline Mounted Pump
SGR series of Hot-water-type Pipeline Mounted Pump is
Applied to the pressure circulation of high temperature
Water, especially in dissolving gelatin. The temperature of
Operation is less than 140 ℃.
Condition of Operation
The water pressure of inlet pipe is 0.2-3 Kg/Scm.
Water should be clean water without fiber or solid
Granule, and hot water is soft water.
Temperature of media: cold water is above 0 ℃.
Temperature of ambience is above 45 ℃.
Main Technical Data
XWJ-II Ultrasonic Softgel Capsule Cleaning Machine
Lubrication oil adhere on softgel capsule during encapsulation
Process must be cleaned. The machine cleaning softgel capsule
In one-round. During the cleaning process, softgel capsule will be
Not squeezing. The cleaning process include the steps: Ultra-soak
Cleaning, immersion, separation of capsule and alcohol, and
spraying;
Clean mod: Ultrasonic cleaning;
Cleaning period: 45 seconds. (from input and output)
Main Technical Data
Capacity #8 OV: 50,000 pcs/hr
Operation: Continuously running
Power : 2.2 Kw/ 380V, 3 phases
Dimension: L1200xW920xH1300 mm
Weight: 200 Kgs
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 33 -
BY Series of Softgel Capsule Polisher
BY Series of Softgel Capsule Polisher is used for after
Shape polishing. After being polished, surface of soft capsule
Becomes smooth and brilliant, looks nicer. Easy to recognize
And alleviates dissolving.
Main Technical Data
Model
ItemBY 1000 BY 800
Dia. Of Vessel Body: (mm) 1000 800
Capacity: ( Kgs/time) 50-70 30-50
Angle: (adjustable) 15-45 degree 15-45 degree
Vessel Turning Speed: (rpm) 28 32
Main Motor:
Dimension: (LxWxH, mm) 1100x1100x1600 925x900x1500
Weight (Kgs) 250 130
Y90S-4 1.1 Kw, 1400 rpm
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 34 -
Gelatin Recycling System
WFJ-I Stainless Net Gelatin Grinder
The net gelatin grinder is constructed for net gelatin
Of disintegration and recycling.
The machine body and feeding plate are made of
High quality stainless steel. X series of cycloid redu-
cer. The machine running in low noise. Easy to mount
and dismount and cleaning. The machine is fixed to
GMP standard.
Main Technical Data
Reducer Power: 3 Kw (380V/3 phase, 150 rpm)
Capacity: 500-600 Kgs/hr, Particles of gelatin Above 25-30
Dimension: LxWxH, (mm) 1220x550x650
Spare Parts with Machine: 10 pcs running blade, 5 pcs die blade
The blades can be mail order.
LXJ-I Three-pod Centrifuge
Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd. - 35 -
Xin Hang Cheng Softgel Capsule Technology
Beijing Xin Hang Cheng Technology Development Co., Ltd Add: Zhiyunzhuang Industrial Zone Huayi Road, Daxing District,
Beijing, China
Mobile: 0086 18911343776
Tel: 0086 (0)10 61289148 Fax: 0086 (0)10 61289149
Web: www.bjxhch.com
Email: [email protected] or [email protected]
MSN: [email protected]
Skype: zhentao328