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    Effect of Near-Critical Swirl on Burke-Schumann Flame

    by Kang-Ho Sohn+ and Zvi Rusak++ and Ashwani K. Kapila+++

    Rensselaer Polytechnic Institute, Troy, NY 12180-3590

    Abstract

    The influence of a near-critical swirling flow on the shape of the Burke-Schumann flame

    reaction sheet in a straight cylindrical chamber is investigated by asymptotic and numerical

    analyses. A high Reynolds number laminar, isothermal, and incompressible flow is

    assumed. An asymptotic analysis is developed to study the nonlinear interaction between

    the swirl at near-critical levels and the fuel/oxidizer mixture mass fraction distribution. It is

    first found that the leading-order changes of the velocity field from a columnar state can be

    described by a nonlinear reduced-order model. Then, these flow changes are used to

    calculate the corrections due to swirl to the classical flame sheet structure according to

    Burke and Schumann solution. The resulting corrections apply to both lean and rich

    conditions of combustion. The asymptotic results show a nice agreement with direct

    numerical simulations, specifically as the flow Reynolds number is increased. This study

    shows that as swirl is increased toward the critical level the flow decelerates near the

    chamber centerline, accelerates near the chamber wall, and an outward radial speed is

    developed. For a sufficiently high level of swirl a large separation (near stagnation) zone

    appears around the centerline. As a result, for lean combustion, the flame becomes shorter

    and more compact as swirl is increased. For rich combustion, the flame length

    + Graduate Student, Department of Mechanical, Aerospace, and Nuclear Engineering.

    ++ Professor, Department of Mechanical, Aerospace, and Nuclear Engineering.

    +++ Professor, Department of Mathematical Sciences.

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    decreases with the increase of swirl and then increases after vortex breakdown appears.

    This work extends for the first time the theory of the Burke-Schumann flame sheet to

    include the effect of swirl.

    Introduction

    Diffusive (non-premixed) combustion has attracted attention over many years since it is

    considered to be safer and more economical than premixed combustion. The classical

    solution of Burke and Schumann1 describes the steady-state flame sheet structure that

    results from two co-axial jets of fuel and oxidizer that are injected into a straight cylindrical

    chamber (see also Williams,2 pages 40-44). Their formulation studied the balance between

    streamwise convection and transverse diffusion of the species according to only the species

    conservation equation. Constant axial velocity and infinite rates of reaction were assumed

    and effects of heat release due to chemical reaction, transverse convection resulting from

    thermal expansion effects, axial diffusion of species, and viscous dissipation were

    neglected. Despite these significant simplifications, in comparison with the physical nature

    of flames, the Burke-Schumann approach describes the fundamental character of the flame

    sheet and this model problem was extensively used to illustrate the characteristics of

    diffusional combustion.

    Williams2 (pages 73-76) used only the species and energy conservation equations and

    extended the Burke-Schumann approach to compute the steady-state fields of the mixture

    mass fraction and temperature in a diffusional flame for the case where the Lewis number

    (Le) is unity. It should be noted, however, that the flow momentum equations were not

    considered in the analysis; actually these equations cannot be satisfied with the solutions of

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    the mass fraction and energy equations. The study of Roper3 modified the Burke-Schumann

    theory to satisfy the continuity equation when the velocity and temperature fields are not

    constant. Again, the flow momentum equations were not considered in the analysis. He

    predicted a small effect of the modifications on the flame size in the case of a circular port

    burner. The experiments of Roper, Smith and Cunningham3 showed agreement with the

    predicted flame height according to the theory of Roper.4 Klajan and Oppenhiem5

    developed an analytical approach to describe the effect of exothermicity on the shape of jet

    diffusion flames and the structures of their temperature and flow fields. They constructed

    self-similar solutions using the Dorodnitsyn-Howarth transformation of the compressible

    flow equations and found agreement of the flame length with experimental data under zero

    gravity conditions. Chung and Law6 revised the Burke-Schumann formulation to include

    the effects of both streamwise and preferential diffusion of species and temperature for

    flows with non-unity Lewis number. They used a perturbation analysis for flames at near

    unity values ofLe and described the effect ofLe on the flame temperature and shape at

    various Peclet number (Pe) flows. Li, Gordon, and Williams7 analyzed highly over-

    ventilated laminar diffusion flames in an infinite atmosphere at Le=1. They used the

    reaction sheet approximation and included the effects of buoyancy. A boundary-layer

    approximation in the stream function coordinates was used to simplify the numerical

    integration of the flow and species equations. The flow radial momentum equation was not

    considered in the analysis. Computed results of the flame height as function of fuel flow

    rate for various hydrocarbon fuels showed agreement with experimental data.

    The mode of diffusional combustion was used in various systems. However, it may

    suffer from flame instabilities, lift-off situations, and extinction as function of the

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    Damkohler number (see, for example, Williams,2 page 80-84). In recent years it has been

    found that exerting swirl on diffusion flames may help to eliminate blowout, reduce flame

    lift-off distance, improve flame stability, and enhance combustion performance (see, for

    example, the experimental results in Gupta, Lilley, and Syred,8 Marshall and Gupta,9

    Lefebvre,10 Stephens, Acharya, Gutmark, and Allgoodn,11andCha, Lee, and Chung12). The

    flow field of a combustion state with high levels of swirl has complex patterns including

    large-scale internal separation (vortex breakdown) zones that create transverse convection

    which significantly affect the flame length and shape. Therefore, the analysis of such states

    requires modeling of the nonlinear flow and combustion interactions and is very difficult to

    conduct. All of the current studies concentrate on extensive numerical simulations of the

    flow and chemical reaction fields (see, for example, the works of Khalil and Spalding,13

    Elgobashi,14 Habib and Whitelaw,15 and Shim, Sohn and Lee16). To the best of our

    knowledge, there is no theoretical study of diffusive combustion with swirl.

    As a first step toward developing a better understanding of the special effects of

    swirling flows on diffusional flames, we focus in this paper on the influence of flows with

    near-critical swirl levels on the classical flame structure of Burke and Schumann.1

    Understanding this interaction can help in identifying the fundamental physical

    mechanisms that develop in such a process of chemical reaction with complicated fluid

    mechanics. We conduct an asymptotic study and numerical simulations and look for the

    correlation between them. The analysis may also provide a reduced-order model to

    describe the effect of swirl level, viscosity, fuel to air equivalence ratio, and chamber

    geometry on the flame sheet shape and stability of the infinite-rate reaction process.

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    We consider here the case where the swirl is near the critical level for vortex

    breakdown, the flow is laminar and Reynolds number is high, and there is no heat release

    as a result of the chemical reaction. In such a case, the solution of the flow field is

    decoupled from that of the species. Also, the strong interaction between the swirl and small

    viscous effects can be accurately described by the asymptotic approach of Wang and

    Rusak17 which shows a nice agreement with the numerical simulations according to the

    Navier-Stokes equations of Beran and Culick,18 Beran,19 and Lopez.20 In the present paper

    we use this asymptotic solution to estimate the changes in the flame sheet structure from

    the Burke and Schumann

    1

    solution due to swirl. These theoretical predictions have also

    been numerically substantiated through extensive simulations of the flow field and flame

    shape. The present work provides for the first time a theoretical model to study diffusional

    combustion with swirl.

    Mathematical Formulation

    The mathematical formulation of the combustion problem with a swirling flow in a

    straight pipe is based on several assumptions about the nature of the flow and the process

    of reaction. We consider the limit of zero heat release and low Mach number. Then

    energy balance implies that the flow is isothermal, i.e.,

    T= T0 , while the gas law leads to

    the conclusion that density is constant, i.e.,

    r= r0. Following Burke-Schumann we also

    consider infinitely fast chemistry so that the reaction is confined to a thin sheet.

    The mixing rate is lower than the chemical reaction rate and the latter is often of negligible

    importance for diffusion flame. The chemical reactions are typically completed in a very

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    narrow region which suggests that the flame is identified as the surface on which the fuel

    and oxygen rates of delivery are in stoichiometric proportions. In this study, we consider

    reaction with an infinite rate but without any heat generation. Therefore, the temperature

    field is constant and in the case of low Mach number flows the density is also nearly

    constant. Then, the swirling flow may be assumed incompressible. It is also assumed that

    the coefficient of inter-diffusion of the two gas (fuel/oxidizer) streams is constant. Then the

    non-dimensional continuity, momentum, energy and species equations governing for a

    steady, axi-symmetric, incompressible and viscous flow of a reactive non-premixed fluid

    are:

    ( ) ,01 =+ xr wrur

    (1)

    uur+ wux - x02 v

    2

    r= -x0

    2pr+x0

    Re

    1

    rru( )

    r

    r

    +uxx

    x02

    ,

    (2)

    ( ) ,12

    0

    0

    +

    =++

    x

    vrv

    rRe

    xwv

    r

    uvuv xx

    r

    rxr

    (3)

    uwr+ wwx = - px +x0

    Re

    1

    rrwr( )r+

    wxx

    x02

    ,

    (4)

    ( ) ,12

    0

    0

    +=+

    x

    frf

    rPe

    xwfuf xx

    rrxr

    (5)

    f=nYF - YO +YO,0

    nYF,0 +YO,0, where n =

    WO nO - nO( )

    WF n F - n F( ).

    (6)

    These dimensionless forms are based on the following reference properties. The axial

    length scales with the pipe length 0l and the radial length with the pipe radius, 0r , with

    000 rlx = being the length-to-radius ratio. We consider a sufficiently long pipe such that

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    10 >> . The axial and circumferential speeds are scaled with the inlet axial speed 0U and

    the radial speed with 00 xU . The speeds u, v and w are the non-dimensional radial,

    circumferential, and axial components of the velocity, YF and YO denote the fuel and

    oxygen mass fraction in reaction, and

    f is the mixture mass fraction, derived for example

    in [ ]. Also, WF and WO are the molecular weights of fuel and oxygen, respectively, i is the

    stoichiometric coefficient for species i appearing as a reactant, i is the coefficient for

    species i appearing as a product, is the stoichiometric oxygen-to-fuel mass ratio. The

    dimensionless parameters appearing in these equations above are00

    2

    0

    0

    = , the

    reference Mach number,

    000 rURe = , the Reynolds number, and

    D

    UrPe

    000= , the

    Peclet number, where 0 is the flow constant density, is the constant viscosity, D is the

    constant diffusion coefficient of fuel and oxygen, and

    the ratio of specific heats. The

    pressure

    p appearing in the above equations is the pressure excess above the ambient value

    p0 = r0RT0, in units of

    M02 p0, i.e.,

    p = p0(1+ gM02p) . We consider a sufficiently long

    pipe and a largeRe such that the following asymptotic ordering applies:

    x0 >>1, Re >>1, andx0

    Re

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    10 0

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    Here, e.s.t. denotes an exponentially small term, in accordance with the Burke-Schumann

    solution and the expected columnar state at the outlet for

    x0 >>1. This is in accordance

    with an expected columnar state at the outlet whenx0 is sufficiently large.

    The pipe axis of symmetry is a streamline along which the radial and azimuthal velocity

    components vanish, as do the radial gradients of the axial velocity and mixture fraction.

    Consequently we set

    u x,0( ) = vr x,0( ) = wr x,0( ) = fr x,0( ) = 0 for 0 x 1. (10)

    Only the impermeability, but not no-slip, condition is enforced along the wall r=1. , in

    accordance with the expectation that in a high Re flow the wall boundary layers are very

    thin with respect to the pipe radius and a boundary-layer analysis can be conducted near the

    wall to apply the no-slip condition. However, such a local analysis is beyond the scope of

    this work. This condition ignores the influence of wall boundary layers, with the

    expectation that this influence exerts at most a qualitative effect on the phenomenon under

    study; see for example, the relevant discussion in [ Beran and Culick] and [Lopez ]. Also,

    along the pipe wall, the radial gradient of the mixture mass fraction vanishes. Thus it is

    assumed that

    u x,1( ) = fr x,1( ) = 0 for 0 x 1. (11)

    By virtue of the axisymmetry and the continuity equation (1), a stream function

    ( )yx, can be defined where the radial component of velocity is ru x= and the axial

    component of velocity is rw r= . Let With 22ry = , yu x 2= , yw = , and the

    azimuthal vorticity is r= where

    = yy +y xx 2yx02

    ( ). Along the inlet we find that

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    ( )y0y= where ( )ywy 00 = and yw00 = . The circulation function K is defined as

    rvK = and along the inlet we have and ( ) ( )rrvyKK 00 w== . Equations (15) can now

    be expressed as The reactive flow equations which relate between the stream function

    ,

    azimuthal vorticity, and the circulation functionKare derived from (1)-(5) and given by

    ,2

    12

    2

    0

    0

    +=

    (12)

    ( ),4

    2

    12

    4 20

    0

    2

    2

    +

    ++=- y

    xxyy

    xyxxy

    yxy

    Re

    x

    y

    Kc

    cccyc (13)

    ( ).2

    20

    0

    +=-x

    fyf

    Pe

    xff xx

    yyyxxy

    y(14)

    Note that the pressure is eliminated from the problem by the cross differentiation of (2) and

    (4) and introduction of. The boundary conditions (7)-(11) become

    ( ) ( ) ( ) ( ) ( )

    ( ) ( ) ( ) ( ) ( )

    ( ) ( )

    ( ) ( ) ( ) ( ) .210fore.s.t,1,0,1,1,12where,1for0,0,0for1,0

    ,210for,0,0,0,,0

    ,10for021,0,,2121,,00,

    2

    00

    0

    ====

    =

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    as a result, so is the perturbation to the reaction-sheet location. However, as the swirl level

    increase towards the critical, changes in the flow become more pronounced [give ref], and

    correspondingly larger perturbations in the reaction-sheet location are anticipated. The

    following asymptotic analysis estimates these changes. We begin by postulating the

    asymptotic expansions

    It is expected that the swirl and viscous stresses create transverse convective effects in

    the reactive flow in the pipe that influence the shape of the flame sheet. To study the effect

    of the near-critical swirl ( c where c is the critical swirl) and the slight viscosity

    ( )10

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    From the boundary conditions (14), we find that the solution (15) has to satisfy

    ( ) ( ) ( ) ( )

    ( ) ( ) ( ) ( )

    ( ) ( ) ( ) ( ) .210fore.s.t,1,0,1,1,1,210for0,0,0,0,0

    ,10for021,0,21,0,

    1111

    1111

    1111

    ====

    ====

    ====

    yyfyKyy

    yyfyKyy

    xxfxfxx

    xxxx

    xx

    yy

    c

    y

    y

    (16)

    Flow-Field Disturbance

    We first solve the flow field perturbation. Following the analysis of Wang and Rusak17

    we can show that in the leading-order terms

    ,1

    0

    01

    = (17)

    and

    ( ).2

    Re

    1

    2

    1

    0

    00

    20

    2

    1

    0

    0

    2

    2

    1

    0

    2

    0

    0

    2 xK

    yxKK

    Ky

    yy

    yyy

    y

    yy

    y

    yey

    y

    ye

    e

    yy

    y+

    -= (18)

    At order 1 we also find that

    02

    ~~

    2 10

    0

    20

    2

    00

    20

    1

    1

    =

    +

    +

    (19)

    ( ) ( )( ) ( ) 210for,0,1,0

    10for,021,0,

    11

    11

    ==

    ==

    yyy

    xxx

    xy

    y

    (20)

    Here we use 00~

    KK = and let 2= . The boundary-value problem (19) and (20) has

    nontrivial solutions only for specific eigenvalues values of . The first eigenvalue

    2cc = of this problem was defined by Wang and Rusak17 as the critical level of swirl.

    The critical eigenfunction is determined by

    1 x,y( ) =y 1c x,y( ) = F y( )sinp

    2x

    , (17)

    12

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    where and c are found from the solution of

    ( ) ( ) .021,00with02

    4

    2

    ~~2

    0

    2

    0

    0

    2

    0

    2

    00=F=F=F

    --W+F

    y

    x

    w

    w

    wy

    KK yyycyy

    p(22)

    The size of 1 is determined from the analysis of the second-order terms. We find that

    02

    ~~2

    2

    ~~

    Re2

    2

    ~~~

    22

    ~~

    1

    2

    ~~

    2

    2

    ~~

    2

    120

    2

    00

    1

    0

    00

    20

    000

    2

    1

    0

    0

    0

    0

    2

    0

    0

    02

    0

    020

    200

    0

    21

    2

    0

    0

    20

    2

    00

    20

    222

    1

    0

    0

    20

    2

    00

    20

    111

    =+

    +++

    +

    +

    +

    +++

    ++

    (23)

    Here, we define ,1where

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    Here

    3232

    211

    4,

    2,

    3

    4NM

    NMNM

    === (26)

    where

    ( ),

    2

    1~~ 321

    0 0

    0

    023

    0

    00

    230

    1 dyy

    w

    w

    wyw

    KK

    ywN

    y

    yy

    y

    yc

    =

    ( ) ,2

    ~~2

    21

    020

    2

    00

    2 dyywy

    KKN y

    y = (27)

    ( )dyyw

    wyw

    yw

    KKN

    yyyyyyy

    c

    +=

    21

    0 0

    00

    20

    00

    3

    2

    2

    ~~

    2 .

    Equation (25) has a real solution of 1 if and only if

    Re3

    16 0

    2

    31

    3

    x

    N

    NN

    (28)

    When ( ) Re316 02313 xNNN

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    are special states which are limit and fold bifurcation points of solutions of the

    axisymmetric Navier-Stokes equations.

    From (15), (21) and (25), the asymptotic expansion of the stream function ( )yx, near

    the critical swirl c is described by

    ( ) ( )

    ( )

    ( )

    +

    +=Re2

    sin38

    Re3

    64

    42, 0

    1

    31

    0

    3

    2

    2

    2

    2

    0

    xOxy

    N

    NNxNN

    yyx

    (31)

    and the axial velocity is described by

    ( ) ( )

    ( )

    ( )

    += xyN

    NNxNN

    ywyxw y2

    sin38

    Re3

    64

    42,

    1

    31

    0

    3

    22

    22

    0

    . (32)

    Flame Shape at Near-Critical Swirl

    To study the flame shape in a near-critical swirling flow, we consider the expansion off

    according to (15). At the leading order and when 10 >>x , the axial diffusion term in (13)

    may be neglected and the function ( )yxfBS , is described by the same form of Burke-

    Schumann1 equation

    =

    y

    fy

    yPe

    x

    x

    f BSBS 20 .(33)

    From (14), the function ( )yxfBS , must satisfy the conditions

    ( )

    ( )

    ( ) ( ) .10for021,0,

    ,21y0fore.s.t,1

    ,21for0

    ,0for1,0

    ==

    =


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