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soil-waste-n-vent-sys_v001© Copyright Marley Pipe Systems (Pty) Ltd 2009
Soil, Waste & Vent Systems
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6
Marley Pipe Systems is one
of South Africa’s leading
manufacturers and suppliers of
Plastic Pipe reticulation
systems, meeting the needs of
the plumbing, civil, agricultural,
industrial and petrochemical
industries, primarily in South
Africa, but also supplying into
Africa, the Indian Ocean
Islands, Europe, Australia and
America.
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6
ContentsAbout Standards & Quality 4
Introduction 5
Features and Benefits 5
Material Properties and Temperature
Considerations 6
Systems Overview 6
Marley Waste System 6
Marley Soil & Vent System 6
Marley Waste Pipe 7
Marley Soil & Vent Pipe 7
Marley Waste Fittings 8
Marley Soil & Vent Fittings 17
Design and Installation 25
Disclaimer 25
Marley Contact Details 25
Appendix A: Referenced Documents 26
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6
About Standards &
QualityIn most modern homes the owners are very aware of the finishes to their buildings, but less aware of what goes on inside the walls, underneath the floors, in fact almost anywhere out of sight. Yet water supply and sanitation are vital components of convenient living.
Standards and the regulating authorities are there to protect consumers; by preparing National Standards - increasingly harmonized with International Standards, by testing products and by certifying products as compliant, ultimately providing assurance of quality and safety.
Marley Pipe Systems have been manufacturing SABS approved products since consumer protection was first mandated in the industry.
In keeping with international
trends, Marley is a market leader in
converting to lead free materials.
Marley’s commitment to quality and safety has all pipe and components manufactured in an ISO9001 accredited facility.
SOUTHERN AFRICAN PLASTIC PIPEMANUFACTURERS ASSOCIATION (SAPPMA)
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6
IntroductionMarley Soil, Waste and Vent is a certified uPVC System for above ground sanitation, conveying soil and waste water into underground drainage systems.
A full complement of fittings is available for 40 and 50mm waste water applications. For soil and vent applications, moulded and fabricated fittings are available in 75, 110 and 160mm sizes, including transition to 40 and 50mm waste dimensions.
Features and Benefits
Ease of Installation and secure joints. Contractors enjoy the ease with which installations may be undertaken and the increased productivity.
For non-pressure applications, the Marley B-ring System offers maximum joint integrity. No special tools are required to establish joints and minimal training is required.
Solvent weld joints are also utilised for establishing joints. This jointing method has proven through the years to be economical, efficient and secure for the application.
Approvals and quality assurance. Specifiers, engineers, contractors and property owners alike can rest assured in knowing that the Marley System conforms to the relevant SANS standard and bears the SABS mark. Marley’s commitment to quality and safety has all pipe and components manufactured in an ISO9001 accredited facility.[Insert picture of test lab with same annotation as Underground Sewer & Drainage PDF]
Standard Title
967
SANS 967 (SABS 967)
Unplasticized poly(vinyl chloride) (PVC-U) soil, waste and vent pipes and pipe fittings
Performance and Aesthetics. The Marley Soil, Waste and Vent System is a uPVC solution, being white in colour and offers corrosion resistance and excellent flow rates. The system is tough and offers resistance to impact. As a result, site breakages and other failures are minimal. The system is UV stabilised to prevent weathering and oxidation in Southern Africa’s harsh climate. Completed installations are neat in appearance and will provide many years of service free use under normal operating conditions.
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Material Properties and Temperature
ConsiderationsMarley Soil, Waste and Vent pipes and fittings are manufactured from UV stabilised uPVC which is tough and resilient. uPVC, the major material component is self extinguishing and will not support combustion. Furthermore uPVC is unaffected by coastal or industrial atmospheres, or by the use of domestic cleaning agents.
uPVC does not soften under load below 75°C to 80°C. Therefore
it is completely satisfactory for use in waste systems where full
bore discharges of effluent occur at temperatures of up to 60°C.
Where pipes are not flowing full, longer periods of discharge can
be safely accommodated.
Where installations are proposed in hospitals, canteens or
laundries, particular care should be taken to ensure that high
temperature discharges from autoclaves, sterilizers or similar
appliances are not run directly into PVC pipework.
Systems OverviewMarley Waste FittingsDiameter
(mm)Marley
Waste PipeMoulded fittings
Fabricated fittings
40
50
Marley Soil & Vent FittingsDiameter
(mm)Marley SV
PipeMoulded fittings
Fabricated fittings
75
110
160
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6
Marley Waste PipeCode Size
(mm)Length
(m) Type
SABS 967
WPE211 40 2 Plain ended
WPE212 40 4 Plain ended
WPE213 40 4 Plain ended
WPE311 50 2 Plain ended
WPE312 50 4 Plain ended
WPE313 50 6 Plain ended
Marley Soil & Vent PipeCode Size
(mm)Length
(m) Type
SABS 967
SL306 75 2 Plain ended
SL312 75 4 Plain ended
SLE312 75 4 Plain ended
SL320 75 6 Plain ended
SLE320 75 6 Plain ended
SL406 110 2 Plain ended
SL412 110 4 Plain ended
SL420 110 6 Plain ended
SLE420 * 110 6 Plain ended
SL612 160 4 Plain ended
SL620 160 6 Plain ended
* Non SABS
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Marley Waste Fittings
WF4
Waste Female
Adaptor BSP,
40 x 1 ½27.5
55.0
56.025.5
WF4
WF04
Waste Female
Adaptor BSP,
40 x 1 ¼ 24.0
23.049.5
46.5
WF04
50.558.5
54.0
WFO5
30.0
21.0WF05
Waste Female
Adaptor BSP,
50 x 1 ½
WF5
Waste Female
Adaptor BSP,
50 x 2”
WF5
61.5
66.0
33.0
25.5
54.5
51.023.0
26.0
WFO51
WF051
Waste Female
Adaptor BSP,
50 x 1 ¼
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6
WM05
Waste Male
Adaptor BSP,
50 x 1 ½ 30.0
20.0
60.0
53.0
WMO5
WM5
Waste Male
Adaptor BSP,
50 x 2”32.5
56.0
61.0
68.4
WM5
20.0
WM4
Waste Male
Adaptor BSP,
40 x 1 ½
20.551.5
54.0
28.0
WM4
WM04
Waste Male
Adaptor BSP,
40 x 1 ¼ 23.0
23.0
48.5
48.0
WMO4
WM051
Waste Male
Adaptor BSP,
50 x 1 ¼ 26.5
59.0
50.522.0
WMO51
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WA4
Waste Stopend 1 ¼
BSP,
40mm
55.0
58.517.0 14.0
WA4
WA500
Waste Stopend
Female,
50mm
WA500
27.0
56.0
24.0
WA5
Waste Stopend 1 1/5
BSP,
50mm
17.070.0
66.514.0
WA5
WR5
Waste Reducer,
50 x 40
40.5
27.533.0
50.0
WR5
WA400
Waste Stopend
Female,
40mm24.0
44.5
22.0
WA400
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WHB4
Holderbat & Hilti
Nail,
40mm
WHB4
6.0mm slot for 6 by 60mmnail in anchor (included)
15.0Ø40.0
11.0
57.0
55.5
WAB5
Waste Strap on Boss,
110 x 50mm147.5
Ø105.0
50.0
88.0
87.5°35.0
FLOW
WAB5
WS5
Waste Socket,
50mm
WS5
52.0
55.0
25.0
WS4
Waste Socket,
40mm
27.5
47.0
59.0
WS4
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6
WH5
Pipe Clip,
50mmØ4.8
74.0
86.5
Ø50.0
71.0
WH5
12.5
WH4
Pipe Clip,
40mm
WH4
Ø40.5
60.5
60.5
13
Ø5.0
73.0
WHB5
Holderbat & Hilti
Nail,
50mm
6.0mm slot for 6 by 60mmnail in anchor (included)
WHB5
67.0
11.0 15.0
Ø50.065.2
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6
WTE51
Waste Junction
e-spec 87.5
Inspection Eye,
50mm
103.00FLOW
81.5
87.50°
54.50
WTE51
WTE50
Waste Junction
e-spec 87.5 pl,
50mm103.0
FLOW
81.5
87.5°
54.5
WTE50
WTE41
Waste Junction
e-spec 87.5
Inspection Eye,
40mm FLOW
7944.5
83.5
87.5°
WTE41
WTE40
Waste Junction
e-spec 87.5 pl,
40mm
6744.5
83.5
87.5°
WTE40
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6
WB52
Waste Bend 135˚
Plain,
50mm
96.0
78.5
56.5
135.0°
WB52
WB43
Waste Bend 135˚
Inspection Eye,
40mm
WB43
83.5
87.5
135.0°
47.5
WB42
Waste Bend 135˚
Plain,
40mm
70.5
47.5
135.0°
87.5
WB42
WTE53
Waste Junct e-spec
135 Inspection Eye,
50mm
135.0°
54.5117.0
123.0
WTE53
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WBE41
Waste Bend
e-spec 87.5˚
Inspection Eye,
40mm
WBE41
92.5°
44.5
69.0
68.0
WBE40
Waste Bend
e-spec 87.5˚ Plain,
40mm
64.5
44.5
92.5°
64.5
WBE40
WBE52
Waste Bend 135˚
Plain,
50mm
WBE52
81.5
73.0
55.0
135.0°
WBE53
Waste Bend 135˚
Inspection Eye,
50mm
85.0
80.5
54.5
135.0°
WBE53
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WV52
45.0
54.0 50.514.0
WV52
Vent Cowl,
50mm
WAV50
One Way Vent Valve,
50mm
Vacuum relief
WAV50
25.0
55.5
54.0
64.0
SAV50
Vent Valve Two Way,
50mm
Two-way vent
SAV50
82.0
68.0
66.0
WBE51
Waste Bend
e-spec 87.5˚
Inspection Eye,
50mm
54.5
92.5°
84.5
85.0
WBE51
WBE50
Waste Bend
e-spec 87.5˚ Plain,
50mm
WBE50
80.5
79.5
54.5
92.5°
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6
Marley Soil & Vent Fittings
SY400
Junction 135˚ Single
Inspection Eye ,
110 x 110mm
270.0
105.0
45.0°
132.0
198.0
SY400
103.0
300.0
SY41
Junction 95˚ Single
Plain ,
110 x 110mm
SY41
92.5°
132.0
145.0
262.0
213.5
SY42
Junction 95˚ Single
Inspection Eye Heel,
110 x 110mm
SY42
105.0
232.0
145.0
132.0
92.5°
262.0
SY49
Junction 135˚ Single
Plain ,
110 x 110mm
SY49
253.0
132.0
103.0
198.0
300.0
45.0°
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6
SW48
Junction 95˚ Double
Reducing Plain,
110 x 50mm
217.0
SW48
132.0
226.0
92.5°
110.0
SW41
Junction 95˚ Single
Reducing,
Inspection Eye Heel,
110 x 50mm
66.0168.0
FLOW
87.5°
132.0
SW41
SW40
Junction 95˚ Single
Reducing Plain,
110 x 50mm
FLOW
87.5°
132.0155.5
223.0
66.0
SW40
SW49
Junction 95˚ Double
Reducing,
Inspection Eye,
110 x 50mm
SW49
132.0146.0
226.0
217.0
92.5°
110.0
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6
SB41
Bend 95˚
Inspection Eye heel,
110mm
213.0
214.5
132.0
92.5°
SB41
SB40
Bend 95˚ Plain,
110mm
SB40
207.5
92.5°
132.0
210
SB31
Bend 95˚
Inspection Eye heel,
75mm
95.0°
94.0
136.0
SB31
139.5
SB30
Bend 95˚ Plain,
75mm
136.0
94.0
95.0°
SB30
139.5
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SB49
Bend 135˚
Inspection Eye Heel,
110mm 135.0°
111.0
132.0190.0
197.0
SB49
SB48
Bend 135˚ Plain ,
110mm
132.0
111.0
135.0°
SB48
197.5
SB400
Bend Vent Horn
Inspection Eye Heel,
110mm
SB400
222.0
234.0
92.5°
132.0
SG47
Kwickpan Connector,
110mm
138.0
90.0
87.096.0
SG47
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SG40
Straight Pan Collar,
110mm 45.0
116.0
147.0
110.0
SG40
SG45
Offset Pan
Connector,
110mm
116.0
45.0
147.0
123.0
SG45
SG46
Straight Pan Collar,
Rubber Seal Ring,
110mm
132.0
125.0
147.0
SG46ST44
Pan Connector
90˚ Bend,
110mm
162.0
174.0
117.0
90.0°
ST44
ST41
Pan Connec
90˚ Bend
Inspection Eye,
110mm
184.5
162.0
117.0
90.0°
ST41
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SE401
Socket Double,
110mm
SE401
62.5
132.0
127.0
SE400
Single Socket,
110mm 110.0
117.0
132.0
44.0
110.0
SE400
SE300
Single Socket,
75mm
35.0
SE300
84.0
81.0
94.0
SE600
Single Socket,
SE600
190.0
60.0
170.0
145.0
SE402
Kimberley Socket
110mm
SE402
127.0
132.0
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SE404
Eccentric Reducer,
110 x 50mm
20.5
66.0
163.0
68.0
110.0
SE404
SES400
Solvent Weld Socket
110mm
111.0
46.595.0
117.0
SES400
SGH40
Overflow Gulley
Head,
110mm
1. Install min. 125mmabove ground level.2. Install min. 30mmabove paved surface.
28.5
111.0
197.0
93.0
SGH40SEA402
Stopend Access
110mm
SEA402
126116
1826
110.5
30 34
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SAV110
Vent Valve Two Way,
110mm
Two-way vent
123.0
132.0
66.0
68.0
SAV110
SE403
Stopend Plain
110mm 63.0
110.0
118.0
SE403SV42
Vent Cowl,
110mm
90.0
116.0 111.026.0
SV42
soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems ��/�6
Design and InstallationPlease consult the following Marley documentation for information on Design & Installation:
Soil, Waste & Vent InstallationTypical Soil, Waste & Vent Connections to DrainuPVC Materials Handling & Storage
See Appendix A for all referenced standards, documentation and
their availability.
DisclaimerWhilst every care has been taken in the preparation of this instruction manual, neither Marley Pipe Systems nor any of their agencies can be held liable for any errors in this publication. It should also be noted that this manual is intended for reference only. Due consultation is required when designing for particular applications, and no liability will be entertained in this regard.
Marley Contact DetailsHead Office: 1 Bickley Road, Pretoriusstad, Nigel • P.O. Box 67, Nigel, 1490Tel: (011) 739-8600 • Fax: (011) 739-8680 • www.marleypipesystems.co.za
Bloemfontein (051) 434-2331/5
Cape Town (021) 949-5590
Durban (031) 792-9500
East London (043) 726-6505
George (044) 878-0100
Nelspruit (013) 753-2571
Polokwane (015) 293-1167
Port Elizabeth (041) 484-7744
Also available from:
Marley (Namibia) (Pty) Ltd.
(00264) 61-237201
Contract Supplies (Botswana)
(00267) 392-2922
Marley Export Division
(011) 739-8600
•••
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Appendix A: Referenced DocumentsDocument or Standard Description
Standards
SANS 967 (SABS 967)Unplasticized poly(vinyl chloride) (PVC-U) soil, waste and vent pipes and pipe fittings
ISO9001 of 2000 Quality management systems
Marley Documentation
Soil, Waste & Vent InstallationDesign and installation guidelines for the Marley Soil, Waste & Vent System.
Typical Soil, Waste & Vent Connections to Drain
Illustrated: Typical Soil, Waste & Vent Connectionsto Drain.
uPVC Materials Handling & StorageGeneric handling and storage guidelines for uPVC extrusions, fittings and accessories.
The SABS standards library may be contacted for the purchase of SANS (South African National Standards) and other standards.Visit their website at www.sabs.co.za or contact the head office on 012 428 7911 in Pretoria for your nearest branch.
Marley documentation may be downloaded from www.marleypipesystems.co.za in Adobe® PDF® format.