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LabVolt Series Datasheet Solar/Wind Energy Training Systems Festo Didactic en 220 V - 60 Hz 07/2018
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Page 1: Solar/Wind Energy Training Systems - Lab-Volt€¦ · All Solar/Wind Energy Training Systems are made from real-world components that are used in ... Energy Fundamentals ... • 2

LabVolt Series

Datasheet

Solar/Wind Energy Training Systems

Festo Didactic

en 220 V - 60 Hz

07/2018

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Table of ContentsGeneral Description_______________________________________________________________________2Courseware______________________________________________________________________________2eLearning Formats ________________________________________________________________________3Topic Coverage___________________________________________________________________________3Features & Benefits _______________________________________________________________________3List of Available Training Systems ___________________________________________________________3Optional Equipment_______________________________________________________________________4Optional Manual(s) _______________________________________________________________________4Available Training Systems_________________________________________________________________4Equipment Description __________________________________________________________________ 10Optional Equipment Description __________________________________________________________ 28

General DescriptionThe Solar/Wind Energy Training Systems form complete hybrid-energy training systems. These training systems demonstrate how wind turbines and solar cells are being used in the consumer and industrial markets to supplement the world’s power needs. They constitute a modular program that covers the history, fundamentals, installation, operation, maintenance, and servicing of solar energy and wind energy systems.

The program explores sunlight and wind as energy sources that can be used to help reduce dependence on non-renewable fuel sources. It helps students gain a complete perspective of the field by studying the economics, efficiency, and low-environmental impact of producing energy from non-polluting, renewable sources.

All Solar/Wind Energy Training Systems are made from real-world components that are used in industry. These are the same components that students see in their homes, schools, and workplaces. All training systems are engineered for both ease of use and durability, and are manufactured to the highest quality standards.

CoursewareThe courseware for each of the topics consists of a student manual and an instructor guide, as well as textbooks titled Photovoltaic Systems, by James P. Dunlop, and Wind Power, by Paul Gipe. Each student manual consists of a series of job sheets. The job sheets include a description of the objectives, a list of required equipment, a list of safety procedures, and a list of steps required to attain the objectives. To obtain detailed information about covered topics, students should refer to the textbooks or ask their instructor to guide their learning process.

All student manuals, instructor guides, and textbooks are fully illustrated and color printed. All student manuals, instructor guides, and electrical drawing sets are available as .PDF files on a CD-ROM (P/N 86514-A0). A Facilitator PowerPoint Presentation and a Facilitator Guide containing instructional strategies and activities are also available as options.

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eLearning FormatsThe courseware is also available in the following three eLearning formats for users who prefer a computer-based approach:

• Model 46549-E: eSeries format, facilitated by the Mind-Sight eLearning System.• Model 46549-F: SCORM-based format, designed to be hosted by a third-party, SCORM 1.2 compliant management

system.• Model 46549-G: Stand-Alone format, available on CD-ROM. This format runs on a web browser and does not require

any management system.

An additional eLearning course is available for use in conjunction with the Grid-Tied Training System Simulation Software, Model 46120-A. The software expands on the knowledge acquired about solar and wind energy, and enables students to simulate the connection of the system to the ac power network, forming a grid-tied system. The following learning platforms are available.

• 46549-1: Grid-Tied Training System - eSeries• 46549-2: Grid-Tied Training System - SCORM• 46549-3: Grid-Tied Training System - Stand-Alone

Finally, it is possible to combine the Grid-Tied Training System eLearning course with the Grid-Tied Training System Simulation Software into a single bundle. The following variants are available:

• 46549-J: Grid-Tied Training System and Simulation Software - eSeries• 46549-K: Grid-Tied Training System and Simulation Software- SCORM• 46549-L: Grid-Tied Training System and Simulation Software - Stand-Alone

Please refer to our website at www.labvolt.com for more information about the Mind-Sight, SCORM, and Stand-Alone eLearning formats.

Topic Coverage• Energy Fundamentals• Trainer Familiarization and Safety• Solar Module• Wind Turbine• Solar/Wind Systems• Going Green

Features & Benefits• Includes everything required to operate as a stand-alone, hands-on training system• Made with high-quality components currently used in residential, commercial, and industrial applications• Easy and safe to use, durable, and manufactured to the highest quality standards• Perforated work surfaces to allow custom configurations• Comprehensive curriculum consisting of fully illustrated student manuals and instructor guides• CSA/UL certified version available• Identified wires allow students to save time• Networked data acquisition available as an option

List of Available Training Systems

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Qty DescriptionModel number

1 Solar/Wind Energy Training System ______________________________________________________ 46120-051 Grid-Tied Training System Simulation Software (Add-On to Model 46120) _______________________ 46120-A01 Outdoor Solar Module (Add-On to Model 46120) ____________________________________________ 46120-B01 Outdoor Wind Turbine Module A (Add-On to Model 46120) ___________________________________ 46120-C01 Outdoor Wind Turbine Module B (Add-On to Model 46120) ___________________________________ 46120-E01 Networked Data Acquisition System (Add-On to Model 46120) _________________________________ 46120-J0

Optional Equipment

Qty DescriptionModel number

1 Grid-Tied Systems for Simulator - eSeries __________________________________________________ 46549-101 Solar/Wind Energy Training System - eSeries _______________________________________________ 46549-E01 Grid-Tied Systems with Simulator - eSeries _________________________________________________ 46549-J01 Solar/Wind Energy Training System Resource Package _______________________________________ 86862-A0

Optional Manual(s)

Qty DescriptionModel number

1 Solar/Wind Energy Training System (Manuals on CD-ROM) ___________________________________ 86514-A0

Available Training Systems

Solar/Wind Energy Training System46120-05

The Solar/Wind Energy Training System, Model 46120, is the main variant of the program. It forms a complete hybrid-energy training system that teaches students how solar panels and wind turbines are used in today's consumer and industrial markets. During the course of their training, students learn how to install the system components, operate the system, and measure the different parameters important to the production of energy from solar power and wind power.

The Solar/Wind Energy Training System includes everything required to function as a stand-alone, hands-on learning workstation: solar and wind

energy power-generating equipment, training modules with fault-insertion capabilities, student manuals, and instructor guides.

List of Equipment

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Qty DescriptionModel number

1 Solar/Wind Energy Mobile Workstation ____________________________________________________ 46801-J01 Battery Bank _________________________________________________________________________ 65917-001 Battery Bank Junction Box ______________________________________________________________ 66050-004 Electrical AC Outlet ____________________________________________________________________ 66051-103 Ammeter ____________________________________________________________________________ 66052-001 DC Power Distribution Panel ____________________________________________________________ 66053-002 Horizontal-Mount Disconnect Switch ______________________________________________________ 66054-H02 Vertical-Mount Disconnect Switch ________________________________________________________ 66054-V01 Diversion Load Controller _______________________________________________________________ 66056-001 Dump Load __________________________________________________________________________ 66057-003 DC Circuit Breaker _____________________________________________________________________ 66058-001 kWh Meters with AC Circuit Breaker Box ___________________________________________________ 66059-004 AC/DC Wall Switch ____________________________________________________________________ 66060-001 Lockout/Tagout Module ________________________________________________________________ 66061-001 Power Bus Bar ________________________________________________________________________ 66062-001 Power Inverter with Remote Control ______________________________________________________ 66064-001 Solar Charge Controller _________________________________________________________________ 66065-001 Stop Switch __________________________________________________________________________ 66066-003 DC Lamp Socket ______________________________________________________________________ 66067-001 Photovoltaic (PV) Module Assembly ______________________________________________________ 66070-101 Wind Turbine Generator with DC Motor (for Wind Simulator) __________________________________ 66075-051 Solar Array Junction Box ________________________________________________________________ 66150-101 Sun Simulator Assembly ________________________________________________________________ 66151-051 DC Motor Controller (for Wind Simulator) __________________________________________________ 66153-051 Accessories Package ___________________________________________________________________ 66154-051 Connection Cables Kit __________________________________________________________________ 87339-001 ____________________________________________________________________________________ 66063-001 ____________________________________________________________________________________ 87372-401 Multimeter ____________________________________________________________________________ 6394-A0

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List of Manuals

DescriptionManual number

Photovoltaic Systems Textbook (author, James P. Dunlop) (Student Manual) _________________________ 66166-00Wind Turbine Technology, 1st Edition (Reference Book) __________________________________________ 66177-10Energy Fundamentals (Job Sheets - Student) ___________________________________________________ 86514-20Energy Fundamentals (Job Sheets - Instructor) __________________________________________________ 86514-30Trainer Familiarization and Safety (Job Sheets - Student) _________________________________________ 86515-20Trainer Familiarization and Safety (Job Sheets - Instructor) ________________________________________ 86515-30Solar Module (Job Sheets - Student) __________________________________________________________ 86516-20Solar Module (Job Sheets - Instructor) _________________________________________________________ 86516-30Wind Turbine (Job Sheets - Student) __________________________________________________________ 86517-20Wind Turbine (Job Sheets - Instructor) _________________________________________________________ 86517-30Solar/Wind Systems (Job Sheets - Student) ____________________________________________________ 86518-20Solar/Wind Systems (Job Sheets - Instructor) ___________________________________________________ 86518-30Going Green (Job Sheets - Student) ___________________________________________________________ 86519-20Going Green (Job Sheets - Instructor) _________________________________________________________ 86519-30

Table of Contents of the Manual(s)

Energy Fundamentals (Job Sheets - Student) (86514-20)• 1 Sources of Energy• 2 Power and Work• 3 Measurements and Units

Trainer Familiarization and Safety (Job Sheets - Student) (86515-20)• 1 Trainer Components• 2 Safety Practices• 3 Lockout/Tagout Procedure• 4 Proper Grounding• 5 Equipment Protection

Solar Module (Job Sheets - Student) (86516-20)• 1 Siting• 2 Photovoltaic Module• 3 Charge Controller• 4 Loading• 5 Battery Bank

Wind Turbine (Job Sheets - Student) (86517-20)• 1 Siting• 2 Turbine Generator• 3 Stop Switch• 4 Loading• 5 Battery Bank

Solar/Wind Systems (Job Sheets - Student) (86518-20)• 1 Diversion Load and Controller• 2 DC to AC Inverter

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• 3 Power Consumption• 4 Power Efficiency• 5 Power Transmission and Distribution• 6 On/Off Grid Operation• 7 Hybrid Generator• 8 Troubleshooting

Going Green (Job Sheets - Student) (86519-20)• 1 Solar Energy History• 2 Wind Energy History• 3 Solar/Wind Energy Careers

System SpecificationsParameter Value

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 2356 x 2235 x 851 mm (86 x 88 x 31.5 in)

Outdoor Solar Module (Add-On to Model 46120)46120-B0The Outdoor Solar Module is an add-on to the Solar/Wind Energy Training System, Model 46120. It consists of a photovoltaic panel being able to produce up to 85 W of electrical power at a nominal voltage of 12 V.

System SpecificationsParameter Value

Electrical Characteristics

Nominal Voltage 12 V

Maximum Power 85 W

Maximum Power Voltage 17.9 V

Maximum Power Current 4.84 A

Short Circuit Current 5.17 A

Open Circuit Voltage 21.9 V

Efficiency 12.53 %

Physical Characteristics

Dimensions (H x W x D) 67.0 x 101.5 x 3.5 cm (26.3 x 40.0 x 1.38 in)

Net Weight 14.5 kg (32 lb)

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Outdoor Wind Turbine Module A (Add-On to Model 46120)46120-C0

The Outdoor Wind Turbine Module A is an add-on to the Solar/Wind Energy Training System, Model 46120-00. It consists of a Wind Turbine Generator, Model 87359, and a 8.84 m (29 ft) EZ Tower Kit, Model 87387. The tower kit comprises all the hardware required to erect the tower, such as pipes, anchors, and cables.

List of Equipment

Qty DescriptionModel number

1 Wind Turbine Owner’s Manual ___________________________________________________________ 20714-001 Wind Turbine Generator ________________________________________________________________ 87359-001 EZ Tower Kit __________________________________________________________________________ 87387-00

Outdoor Wind Turbine Module B (Add-On to Model 46120)46120-E0

The Outdoor Wind Turbine Module B is an add-on to the Solar/Wind Energy Training System, Model 46120-00. It consists of a Wind Turbine Generator, Model 87359, and a 8.23 m (27 ft) Air-Guyed Tower Kit, Model 87446. The tower kit comprises all the hardware necessary to erect the tower, except anchors, pipes, and concrete.

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List of Equipment

Qty DescriptionModel number

1 Wind Turbine Owner’s Manual ___________________________________________________________ 20714-001 Wind Turbine Generator ________________________________________________________________ 87359-001 Air-Guyed Tower Kit ___________________________________________________________________ 87446-00

Networked Data Acquisition System (Add-On to Model 46120)46120-J0

The Networked Data Acquisition System is an add-on to the Solar/Wind Energy Training System, Model 46120, that comprises the Networked Data Acquisition Interface, Model 46540. This interface allows remote monitoring of the power and energy levels measured in the training system. The measured data is transmitted using a wide area network

(WAN) or a local area network (LAN).

The Networked Data Acquisition System allows users to view real-time electrical, environmental, and ecological data via an internet or an intranet connection from most common web browsers. Up to 30 users can access the data simultaneously.

Additional sensors are required to make environmental measurements. A pyranometer is provided to measure shortwave solar radiation, or irradiance. An anemometer is provided to measure average wind speeds.

List of Equipment

Qty DescriptionModel number

1 Networked Data Acquisition Interface (NDAI) _______________________________________________ 46540-001 Interconnection Cables for 46120-J _______________________________________________________ 46541-001 Accessories Kit _______________________________________________________________________ 46542-00

Manual

DescriptionManual number

Networked Data Acquisition (User Guide) ______________________________________________________ 87655-E0

Optional Equipment

Qty DescriptionModel number

1 Temperature Sensor ___________________________________________________________________ 46543-00

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Equipment Description

Multimeter 6394-A0

The Multimeter is used for ac/dc voltage, dc current, and resistance measurements.

SpecificationsParameter Value

Type Digital, handheld (portable)

Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test

Accuracy ±2.0% or better

Display 3½ digit, liquid-crystal

FeaturesSafety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations

Physical Characteristics

Dimensions (H x W x D) 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)

Net Weight 0.36 kg (0.8 lb)

Wind Turbine Owner’s Manual 20714-00The Wind Turbine Owner's Manual is included with the Wind Turbine Generator, Model 87359. it covers the following topics concerning the wind turbine:

• Important Safety Instructions and Technical Specifications• Turbine Assembly• Siting• Towers• Wiring Options• Installation• Air Wind Turbine Operation• Maintenance• Troubleshooting• Exploded Views and Parts List• Warranty

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Grid-Tied Training System Simulation Software (Add-On to Model 46120) 46120-A0

The Grid-Tied Training System Simulation Software is a comprehensive add-on to the Solar/Wind Energy Training System, Model 46120. The software expands on the knowledge acquired about solar and wind energy, and enables students to simulate the connection of the system to the ac power network, forming a grid-tied system.

Grid-tied systems generate electricity and send this energy back to the ac power network. The energy produced is subtracted from the energy consumed by the system (e.g., home energy consumption, business energy needs), thereby decreasing the amount of energy drawn from the power grid.

The Grid-Tied Training System Simulation Software simulates the installation and operation of a utility-interactive photovoltaic (PV) solar energy system in a residential home. The software comprises an Electrical Wiring Simulator and a Home Energy Simulator, and includes student manuals and instructor guides. Topic coverage includes:

• Commercial string inverters• Installing a grid-tied photovoltaic solar power system• Wiring and configuring alternative energy systems• Smart-grid technology• Remote data acquisition• Power management techniques• The NEC code as it applies to alternative energy installation in the United-States• Installation requirements for solar and wind power systems in the continental United-States and its territories

List of Manuals

DescriptionManual number

Grid-Tied Systems (Job Sheets - Student) ______________________________________________________ 86903-20Grid-Tied Systems (Job Sheets - Instructor) ____________________________________________________ 86903-30

Table of Contents of the Manual(s)

Grid-Tied Systems (Job Sheets - Student) (86903-20)• 1 Grid-Connected Equipment• 2 Utility-Interactive Software

• 3 The NEC®

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Networked Data Acquisition Interface (NDAI) 46540-00

The Networked Data Acquisition Interface (NDAI) is a remote monitoring interface. Ten analog inputs on the module faceplate allow monitoring of different parameters of the Solar/Wind Energy Training System, Model 46120. These analog inputs include:

• Six channels for monitoring dc power levels• Two channels for monitoring ac power levels• Two channels for monitoring environmental conditions

In addition to the 10 possible parameters monitored using the analog inputs on the module faceplate, more than 22 additional parameters can be calculated and displayed on screen. These measured and calculated parameters include:

Measured parameters

• AC load voltage• AC load current• DC load current• Wind turbine current• Solar module voltage• Solar module current• Battery bank / Wind turbine / DC load voltage• Battery bank current (negative = charging)• Solar irradiance• Wind speed

Calculated parameters

• Solar module power• Wind turbine power• Battery bank power• DC load power• Inverter input / Diverter output voltage• Inverter input / Diverter output current• Inverter input / Diverter output power• Inverter output / AC load power• Power inverter efficiency• Total power generated• Total power consumed• Total energy generated• Total energy consumed• Total energy generated (long term)

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• Total energy consumed (long term)• Energy cost savings• CO² emissions avoided• Energy cost savings (long term)• CO² emissions avoided (long term)• CO² emissions offset (for driving)• CO² emissions sequestered (by planting)• Server access time

Interconnection Cables for 46120-J 46541-00

The Interconnection Cables, Model 46541, are required for wiring the Networked Data Acquisition System, Model 46120-J.

Accessories Kit 46542-00

The Accessories Kit comprises the following accessories for use with the Networked Data Acquisition System, Model 46120-J:

• An Apogée SP100 silicon-cell photodiode pyranometer

• An AL-100 leveling plate• A Nor'Easter anemometer

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Solar/Wind Energy Mobile Workstation 46801-J0

The Solar/Wind Energy Mobile Workstation consists of a sturdy, welded-steel frame painted using powder-coated paint for a durable surface. The unit is mounted on four swivel casters with a locking mechanism that allow easy motion and stable operation. The workstation includes two perforated work surfaces for module installation and operation.

SpecificationsParameter Value

Physical Characteristics

Dimensions (H x W x D) TBE

Net Weight TBE

Battery Bank 65917-00

The Battery Bank consists of a 12 V dc, 110 A·h, deep-cycle, sealed, lead-acid, absorptive glass mat (AGM) storage battery designed to store electrical energy produced from renewable energy sources such as solar power and wind power.

SpecificationsParameter Value

Battery

Type Sealed, lead-acid, absorptive glass mat (AGM) storage battery

Rating 12 V dc, 110 A·h

Physical Characteristics

Dimensions (H x W x D) 17.2 x 26.7 x 33.0 cm (6.75 x 10.5 x 13 in)

Net Weight 32.25 kg (71.10 lb)

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Battery Bank Junction Box 66050-00

The Battery Bank Junction Box contains a 30 A dc circuit breaker and a 0.5 A dc ground-fault protection device (GFPD).

SpecificationsParameter Value

Junction Box Contents One resettable battery bank circuit breaker and one ground-fault protection device (GFPD)

Battery Bank Circuit Breaker 30 A dc, resettable

Ground-Fault Protection Device 0.5 A dc

Physical Characteristics

Dimensions (H x W x D) 17.15 x 15.88 x 12.1 cm (6.75 x 6.25 x 4.75 in)

Net Weight 2.36 kg (5.2 lb)

Electrical AC Outlet 66051-10

The Electrical AC Outlet consists of a 120 V ac electrical outlet that is used to provide a power source for devices requiring a standard, NEMA-type electrical outlet.

Specifications

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Parameter Value

Electrical Outlet

Type NEMA, two-pole, three-wire

Ratings 120 V, 15 A ,60 Hz

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in)

Net Weight 0.41 kg (0.9 lb)

Ammeter 66052-00

The Ammeter consists of a 30 A dc ammeter used for a multitude of purposes in conjunction with the Solar/Wind Energy Training Systems, such as measuring current flowing through the solar module, the wind turbine, or the dump load.

SpecificationsParameter Value

Contacts

Type Analog

Rating 0-30 A dc

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 10.2 cm (4.75 x 4.75 x 4.0 in)

Net Weight 0.6 kg (1.3 lb)

DC Power Distribution Panel 66053-00

The DC Power Distribution Panel consists of a fuse-protected distribution panels with four power outputs that can be used to provide power to low-voltage dc devices.

SpecificationsParameter Value

Power Outputs

Ratings 12 V dc, 5 A dc

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Parameter Value

Quantity 4 pairs of +/- power output terminals

Power Input

Ratings 12 V dc, 5 A dc

Fault Switches 4

Fuse Protection

Rating 250 V dc, 5 A dc

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in)

Net Weight 0.41 kg (0.9 lb)

Horizontal-Mount Disconnect Switch 66054-H0

The Horizontal-Mount Disconnect Switch consists of a 40 A SPST horizontally mounted disconnect switch used for a multitude of purposes in conjunction with the Solar/Wind Energy Training Systems, such as opening the connection between the battery bank and the solar module, the wind turbine, the dump load, and the power inverter.

SpecificationsParameter Value

Contacts

Type 1 NO contact set with key

Rating 48 V dc, 40 A dc

Physical Characteristics

Dimensions (H x W x D) 7.62 x 12.7 x 12.1 cm (3.0 x 5.0 x 4.75 in)

Net Weight 0.043 kg (0.95 lb)

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Vertical-Mount Disconnect Switch 66054-V0

The Vertical-Mount Disconnect Switch consists of a 40 A SPST vertically mounted disconnect switch used for a multitude of purposes in conjunction with the Solar/Wind Energy Training Systems, such as opening the connection between the battery bank and the solar module, the wind turbine, the dump load, and the power inverter.

SpecificationsParameter Value

Contacts

Type 1 NO contact set with key

Rating 48 V dc, 40 A dc

Physical Characteristics

Dimensions (H x W x D) 12.7 x 7.62 x 12.1 cm (5.0 x 3.0 x 4.75 in)

Net Weight 0.043 kg (0.95 lb)

Diversion Load Controller 66056-00

The Diversion Load Controller consists of a 35 A PWM controller operating in shunt mode used for controlling the use of the electrical energy available in the battery bank of the Solar/Wind Energy Training Systems.

SpecificationsParameter Value

Controller

Type PWM controller operating in shunt mode

Rating 35 A dc

Physical Characteristics

Dimensions (H x W x D) 22.7 x 33.0 x 7.0 cm (9.0 x 13.0 x 2.75 in)

Net Weight 2.1 kg (4.6 lb)

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Dump Load 66057-00

The Dump Load consists of a resistor used to convert into heat the excess electrical energy produced by the Solar/Wind Energy Training Systems once the battery bank is fully charged.

SpecificationsParameter Value

Dump Resistor 0.5 Ω, 100 W

Physical Characteristics

Dimensions (H x W x D) 22.7 x 33.0 x 9.53 cm (9.0 x 13.0 x 3.25 in)

Net Weight 1.95 kg (4.3 lb)

DC Circuit Breaker 66058-00

The DC Circuit Breaker consists of a resettable 50 A dc circuit breaker used to protect low-voltage devices.

SpecificationsParameter Value

Circuit Breaker

Type Resettable NC bi-metal circuit breaker

Rating 12 V dc, 50 A dc

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 7.6 cm (4.75 x 4.75 x 3.0 in)

Net Weight 0.41 kg (0.9 lb)

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kWh Meters with AC Circuit Breaker Box 66059-00

The kWh Meters with AC Circuit Breaker Box consists of two kWh meters and a circuit-breaker box. One of the kWh meters is used to measure the power transmission to/from the utility grid, while the other is used to measure the power transmission to/from the electrical power source (e.g., solar panels, wind turbine). The circuit-breaker box contains three resettable ac circuit breakers.

SpecificationsParameter Value

kWh Meters

Type Analog

Rating 120 V ac

Circuit-Breaker Box

Two-pole circuit breaker 120 V ac, 30 A ac, resettable, quantity: 1

One-pole circuit breakers 120 V ac, 15 A ac, resettable, quantity: 2

Physical Characteristics - kWh Meters

Dimensions (Dia. x D) 20.3 x 16.5 cm (8.0 x 6.5 in)

Net Weight 2.45 kg (5.4 lb)

Physical Characteristics - Circuit-Breaker Box

Dimensions (H x W x D) 33 x 17.8 x 8.9 cm (13.0 x 7.0 x 3.5 in)

Net Weight 10.0 lb (4.55 kg)

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AC/DC Wall Switch 66060-00

The AC/DC Wall Switch consists of an ac/dc toggle switch for turning power on or off to any electrical device connected to the module terminals. A switch on the rear of the module allows selection of the type of current (ac or dc) supplied by the wall switch. The ac and dc circuits of the wall switch are electrically isolated one from the other.

SpecificationsParameter Value

Toggle Switch

Type SPST

Rating (DC) 120 V, 5 A

Rating (AC) 120 V, 11 A

Fault Switches 1

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in)

Net Weight 0.41 kg (0.9 lb)

Lockout/Tagout Module 66061-00

The Lockout/Tagout Module consists of an SPST switch used to teach students the principles of safety procedures when working with electrical equipment.

SpecificationsParameter Value

Toggle Switch

Type SPST with hasp

Rating 120 V ac, 15 A ac

Physical Characteristics

Dimensions (H x W x D) 12.1 x 14.0 x 10.2 cm (4.75 x 5.5 x 4.0 in)

Net Weight 1.18 kg (2.6 lb)

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Power Bus Bar 66062-00

The Power Bus Bar consists of a 12 V dc power bus bar fitted with positive and negative rails used for distributing electrical power to/from the battery bank. Terminal screws on the positive and negative rails allow connection to the bus bar.

SpecificationsParameter Value

Power Bus Bar

Terminals Positive and negative terminal screws

Rating 48 V dc, 150 A dc

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 6.4 cm (4.75 x 4.75 x 2.5 in)

Net Weight 0.45 kg (1 lb)

Power Inverter with Remote Control 66064-00

The Power Inverter with Remote Control consists of a 1 kW dc-to-ac converter that converts 12 V dc power to 120 V ac power.

SpecificationsParameter Value

Inverter

Type Pure sinusoidal power inverter (with remote)

Input Rating 12 V dc

Output Rating 120 V ac

Power Rating 1 kW

Physical Characteristics

Dimensions (H x W x D) 27.3 x 37.5 x 10.8 cm (10.75 x 14.75 x 4.25 in)

Net Weight 5.65 kg (12.45 lb)

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Solar Charge Controller 66065-00

The Solar Charge Controller consists of a 30A PWM controller used for controlling the power produced by the solar panels in order to properly charge the battery bank.

SpecificationsParameter Value

Charge Controller

Type PWM series battery charging (not shunt), with temperature sensor

Rating 12 V dc, 30 A dc

Physical Characteristics

Dimensions (H x W x D) 22.2 x 22.2 x 7.0 cm (8.75 x 8.75 x 2.75 in)

Net Weight 1.18 kg (2.6 lb)

Stop Switch 66066-00

The Stop Switch consists of a 50 A SPDT “break-before-make” switch used for stopping the mechanical rotation of the wind turbine generator shaft during servicing or maintenance. The Stop Switch first disconnects the battery bank, then short-circuits the generator output.

SpecificationsParameter Value

Stop Switch

Type SPDT center-off toggle switch

Rating 12 V dc, 50 A dc

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 10.8 cm (4.75 x 4.75 x 4.25 in)

Net Weight 0.41 kg (0.9 lb)

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DC Lamp Socket 66067-00

The DC Lamp Socket consists of a socket used for connecting a standard dc lamp. Positive and negative terminals on the module faceplate are used to power the lamp.

SpecificationsParameter Value

DC Lamp Socket

Rating 12 V dc, 5 A dc

Physical Characteristics

Dimensions (H x W x D) 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in)

Net Weight 0.41 kg (0.9 lb)

Photovoltaic (PV) Module Assembly 66070-10

The Photovoltaic (PV) Module Assembly consists of a photovoltaic panel that operates at a nominal voltage of 12 V dc and can produce up to 85 W of electrical power from solar energy.

SpecificationsParameter Value

Electrical Characteristics

Nominal Voltage 12 V

Maximum Power 85 W

Maximum Power Voltage 17.9 V

Maximum Power Current 4.84 A

Short Circuit Current 5.17 A

Open Circuit Voltage 21.9 V

Efficiency 12.53%

Physical Characteristics

Dimensions (H x W x D) 67.0 x 101.5 x 4.5 cm (26.3 x 40.0 x 1.75 in)

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Parameter Value

Net Weight 14.51 kg (32 lb)

Wind Turbine Generator with DC Motor (for Wind Simulator) 66075-05

The Wind Turbine Generator with DC Motor comprises a 90 V permanent-magnet dc motor operating at 1800 rpm. This motor is mechanically linked to the wind turbine shaft in order to simulate wind energy. A version comprising a 180 V dc motor is also available.

Solar Array Junction Box 66150-10

The Solar Array Junction Box contains a 150 V dc - 8 A circuit breaker that also functions as a dc disconnect switch.

SpecificationsParameter Value

DC Disconnect

Maximum System Voltage 27.4 V

Maximum System Current 8.07 A

Rated Maximum Power-Point Voltage 17.9 V

Rated Maximum Power-Point Current 4.84 A

Rated Charge Controller Output Current 30 A

Solar Array Disconnect/Circuit Breaker 150 V dc, 8 A dc, resettable

Physical Characteristics

Dimensions (H x W x D) 17.2 x 15.9 x 12.0 cm (6.75 x 6.25 x 4.75 in)

Net Weight 2.40 kg (4.5 lb)

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Sun Simulator Assembly 66151-05

The Sun Simulator Assembly consists of an ac light assembly used for illuminating solar panels in order to simulate the production of electrical energy from solar power.

SpecificationsParameter Value

Power Requirements

Current TBE

Service Installation Standard single-phase outlet

DC Motor Controller (for Wind Simulator) 66153-05

The DC Motor Controller, a component of the Wind Simulator, is used to vary the speed of the dc motor to which it is connected.

SpecificationsParameter Value

Power Requirements

Current 5 A

Service Installation Standard single-phase ac outlet

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Accessories Package 66154-05

The Accessories Package includes a battery charger, LED lamps, fluorescent lamps, incandescent lamps, 4 mm and 2 mm leads, and two-prong outlet bulb socket adapters.

Connection Cables Kit 87339-00

The Connection Cables Kit provides all the connection cables required to connect the different components of the Solar/Wind Energy Training System.

Wind Turbine Generator 87359-00The Wind Turbine Generator consists of an advanced battery-charging wind turbine with heavy-duty design that can be used in the most high-wind environments. It is ideally suited for combination with solar panels and for experimentation in electrical energy production from renewable sources.

SpecificationsParameter Value

Energy Approximately 30 kWh/mo at 5.8 m/s (13 mph)

Swept Area 1.07 m² (11.5 ft²)

Rotor Diameter 1.17 m (46 in)

Startup Wind Speed 3.58 m/s (8 mph)

Voltage 12, 24, and 48 V dc

Turbine Controller Microprocessor-based smart controller

Body Permanent mold-cast aluminium

Blades Three blades, injection-molded composite

Synchronous Generator Permanent-magnet brushless

Overspeed Protection Electronic torque control

Survival Wind Speed 49.2 m/s (110 mph)

Mount 1.5 in schedule 40 pipe with a 48 mm (1.9 in) outer diameter

Wind Speed Operating Range 3.6-22 m/s (8-49 mph)

Optimum Wind Speed Range 11-15 m/s (25-32 mph)

Physical Characteristics

Dimensions (H x W x D) TBE

Net Weight 5.9 kg (13 lb)

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EZ Tower Kit 87387-00The EZ Tower Kit is a complete kit for assembling a 8.84 m (29 ft) EZ tower. It comprises all the hardware required to erect the tower such as pipes, anchors, and cables. An installation manual is provided with the kit. Two people are required to erect the tower, but no winches or vehicles are necessary.

SpecificationsParameter Value

Kit Content

Kit Content Flared pipe, 183 x 4.1 cm (72 x 1.625 in)

Flared pipe, 91.4 x 4.1 cm (36 x 1.625 in)

Straight pipe, 183 x 4.1 cm (72 x 1.625 in)

Straight pipe, 91.4 x 4.1 cm (36 x 1.625 in)

Anchors

90 degree angle

Cable, 0.3 cm (0.125 in)

Earth staples

Cable clamps, 0.3 cm (0.125 in)

Cable thimbles, 0.3 cm (0.125 in)

Plastic Bag

Manual

Wire ties

Guy wire plate stampings

Hardware box

Pipe box

Air-Guyed Tower Kit 87446-00The Air-Guyed Tower Kit is a kit for assembling a 8.23 m (27 ft) air-guyed tower. It comprises all the hardware necessary to erect the tower, except anchors, pipes, and concrete. An installation manual is provided with the kit. Two people are required to erect the tower, but no winches or vehicles are necessary.

SpecificationsParameter Value

Kit Content

Kit Content 1 wire set

2 tower base staples

2 bolts, 1 x 3.8 cm (0.375 x 1.5 in)

2 locknuts, 1 cm (0.375 in)

4 cable thimbles

8 cable clamps

Optional Equipment Description

Temperature Sensor (Optional) 46543-00The Temperature Sensor consists of a temperature measurement device that can be used in conjunction with the Networked Data Acquisition System, Model 46120-J, in order to measure temperature.

Manual

DescriptionManual number

Networked Data Acquisition (User Guide) ______________________________________________________ 87655-E0

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Grid-Tied Systems for Simulator - eSeries (Optional) 46549-10

This site-license eLearning course is intended to be used in conjunction with the Solar/Wind Energy Training System, Model 46120, and requires the Grid-Tied Simulation Software, Model 46120-A. It contains one course, which begins with a pretest and ends with a posttest. The course topics include Grid-Connected Equipment, Utility-Interactive

Software, and The NEC®. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific

location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

The Grid-Tied Systems Simulation Software, Model 46120-A, expands on the knowledge acquired about solar and wind energy, and enables students to simulate the connection of the system to the ac power network, forming a grid-tied system. The following learning platforms are available.

• 46549-1: Grid-Tied Systems for Simulation Software - eSeries• 46549-2: Grid-Tied Systems for Simulation Software - SCORM• 46549-3: Grid-Tied Systems for Simulation Software - Stand-Alone

It is possible to combine the Grid-Tied Systems eLearning course with the Grid-Tied Systems Simulation Software into a single bundle. The following variants are available:

• 46549-J: Grid-Tied Systems with Simulation Software - eSeries• 46549-K: Grid-Tied Systems with Simulation Software - SCORM• 46549-L: Grid-Tied Systems with Simulation Software - Stand-Alone

SpecificationsParameter Value

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

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Solar/Wind Energy Training System - eSeries (Optional) 46549-E0

This site-license eLearning course is intended to be used in conjunction with the Solar/Wind Energy Training System, Model 46120. It contains one course, which begins with a pretest and ends with a posttest. The course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific

location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

The following learning platforms are available:

• 46549-E: Solar/Wind Energy Training System - eSeries• 46549-F : Solar/Wind Energy Training System - SCORM• 46549-G: Solar/Wind Energy Training System - Stand-Alone

An additional eLearning course is available for use in conjunction with the Grid-Tied Systems Simulation Software, Model 46120-A. The software expands on the knowledge acquired about solar and wind energy, and enables students to simulate the connection of the system to the ac power network, forming a grid-tied system. The following learning platforms are available.

• 46549-1: Grid-Tied Systems for Simulation Software - eSeries• 46549-2: Grid-Tied Systems for Simulation Software - SCORM• 46549-3: Grid-Tied Systems for Simulation Software - Stand-Alone

Finally, it is possible to combine the Grid-Tied Systems eLearning course with the Grid-Tied Systems Simulation Software into a single bundle. The following variants are available:

• 46549-J: Grid-Tied Systems with Simulation Software - eSeries• 46549-K: Grid-Tied Systems with Simulation Software - SCORM• 46549-L: Grid-Tied Systems with Simulation Software - Stand-Alone

Topic Coverage

• Energy Fundamentals• Trainer Familiarization and Safety• Solar Module• Wind Turbine• Solar Wind Systems• Going Green

Specifications

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Parameter Value

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Grid-Tied Systems with Simulator - eSeries (Optional) 46549-J0

This site-license eLearning course is intended to be used in conjunction with the Solar/Wind Energy Training System, Model 46120, and combines the Grid-Tied System for Simulation Software eLearning course with the Grid-Tied System Simulation Software in a single bundle. It contains one course, which begins with a pretest and ends with a posttest. The course topics include Grid-Connected Equipment, Utility-Interactive

Software, and The NEC®. Exercise procedures are presented in enhanced

PDF format. Completed exercises may be printed, saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

The following learning platforms are available.

• 46549-J: Grid-Tied Systems with Simulation Software - eSeries• 46549-K: Grid-Tied Systems with Simulation Software - SCORM• 46549-L: Grid-Tied Systems with Simulation Software - Stand-Alone

SpecificationsParameter Value

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Solar/Wind Energy Training System Resource Package (Optional) 86862-A0The Solar/Wind Energy Training System Resource Package provides instructions for the instructor on how to present the material and conduct interactive discussions using the student manuals provided with the training system. The package includes a CD with a slide-show presentation as well as a Facilitator Guide.

Manual

DescriptionManual number

Facilitator Guide (Student Manual) ___________________________________________________________ 86862-00

Table of Contents of the Manual(s)

Facilitator Guide (Student Manual) (86862-00)

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• 1 Energy Fundamentals• 2 Training Familiarization Safety• 3 Solar Module• 4 Wind Turbine• 5 Solar/Wind Systems• 6 Going Green

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Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com


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