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SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future…...

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THE FUTURE IS SOLID SOLID INSULATED SWITCHGEAR SOLID TECHNOLOGY SOLID INNOVATION SOLID FUTURE
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Page 1: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

THE FUTURE IS SOLID

SOLID INSULATED SWITCHGEAR

SOLID TECHNOLOGY

SOLID INNOVATION

SOLID FUTURE

Page 2: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future…

INTRODUCTION TO SOLID TECHNOLOGY

Page 3: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future…

Medium Voltage Switchgear trends

2010 – Today Solid Insulated Switchgear…

90’s – Today Gas-insulated Switchgear

70’s – 90’s Air-insulated Metal Clad Switchgear

50’s – 80’s Oil-insulated Switchgear

30’s – 40’s Air-insulated Open Switchgear

Page 4: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future…

Switchgear Comparison Chart S/No. Attributes AIS GIS SIS

1 Type tested according to IEC standards Yes Yes Yes

2 Environment Hazard due to gas leakage No Yes No

3 Hazard due to environmental/Humidity influence

High None None

4 Safety Hazard (Danger due to accidental touch) Yes No No

5 Explosion due to build up gas pressure No Yes No

6 Located near to Load Centre No Yes Yes

7 Physical dimension Large Compact Compact

8 Installation difficulty level Medium High Low

9 Maintenance requirements High Low Low

10 Reliability Low Medium High

11 Relative price level Medium High Medium

Page 5: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

- SF6 gas emission makes up of 3% of overall greenhouse gas, while the growth rate keeps at 14.7%.

Towards Green Environment – Reduce SF6 gas

Montreal Protocol - An international treaty designed to protect the ozone layer by phasing out the production of numerous substances that are responsible for the Ozone depletion.

Page 6: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

- In terms of global warming potential, SF6 is 23,900 times stronger than CO2. (i.e. One ton of SF6 is equivalent to 23,900 tons of CO2.)

- SF6 is synthetic and it does not have a natural sink or any effective disposal methods.

- The atmospheric lifetime for SF6 is 3,200 years while CO2 is 100~200 years.

(Source from EU directives)

Most Powerful Greenhouse Gas – SF6

Page 7: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

- In 2014, the European Commission tried to ban SF6 (in the framework of its F-Gas Regulation No. 517/2014), but it did not affect its use in the electrical industry. The reason for this was that, at the time, there were no commercially viable SF6-free alternatives to the existing switchgear.

- This regulation will be revised in 2020 where new technologies on the market will be assessed to see if they could possibly lead to a reduction in the usage of SF6.

- Bulox Power will reduce the carbon footprint by introducing BULOX ADVANCE SOLID INSULATED SWITCHGEAR - BASIS.

Alternatives for SF6

Page 8: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Climate Emergency

Page 9: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Climate Emergency

Page 10: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

- A new class of Medium Voltage Switchgear - No exposed primary component as all HV components are solidly casted and grounded

- Iso-phase (No arc fault between bus)

- Touchable by accident (Per IEC user safety

standard)

- Type tested under IEC 62271-200:2003-11 standard

SOLID Insulated Switchgear

Page 11: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future…

- Type test certificate of Complete Type Test. - Type test certificate of Dielectric Performance. - Type test certificate of Temperature Rise. - Type test certificate of Switching and Short Circuit

Performance.

- Type test certificate of Internal Arc Fault.

SOLID Insulated Switchgear KEMA Type Tested.

Page 12: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

SOLID Insulated Switchgear

- IEC 62271-100 HV Circuit Breakers

- IEC 62271-200 Switchgear

- IEC 62271-102 Isolating and Earthing Devices

- IEC 60168 Insulators

- IEC 60137 Bushings

- IEC 60255 Protection Relay

- IEC 60529 Enclosures

(Picture for illustration only)

Page 13: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future…

SOLID Insulated Switchgear

High Reliability

Maintenance Free

Easy Access

No short circuit

hazards

Environmental Friendly

Easy Extension

Spare Save

Page 14: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

SOLID Insulation Material

Epoxy

Low

viscosity

Easy

Molding

Low

Shrinkage

High Adherence

Mechanically Reliable

Electrically Reliable

Excellent Thermal

Characteristics

Air

Oil

SF6 Gas

Epoxy Mold

Page 15: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Epoxy Molding Process

Page 16: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Safety - No exposed of High Voltage conductor.

Page 17: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Reliability

No spring toggle mechanism.

- More than 300 components.

- Periodic maintenance required.

- Status monitoring required.

Page 18: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Reliability

No spring charge mechanism.

- More than 300 components.

- Periodic maintenance required.

- Status monitoring required.

Page 19: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Reliability

Use Permanent Magnet Actuator (P.M.A.).

- 20 components.

- Maintenance free.

- No charging required, fast reclosing.

Page 20: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Reliability

Use Solenoid Mechanism (Shunt)

- 20 components.

- Maintenance free.

- No charging required, fast reclosing.

Page 21: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

P.M.A. or Shunt

Holding Power Consumption 0W 200W During substation Hold position Trip Auxiliary power lost

Page 22: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Maintenance

SF6 Products.

- Welded gas chamber. - Pressure monitoring.

Page 23: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Maintenance

SIS Products.

- Maintenance free.

Page 24: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Earth Switch/Disconnector Switch

SIS does not require for Fault Making earthing switch.

Page 25: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Withdrawable

Benefits - Convenient

operation

- Draw-out for isolation

- Save one disconnector

Page 26: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Internal Arc

Why Internal Arc is so lethal?

Conductor & CB exposed in gas

Extended Arc duration

Air expansion from heat

Explosion

Page 27: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Internal Arc

Everything is molded - No concern of

Internal Arc Fault

Page 28: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Why Solid Insulation Switchgear?

- Responsible to the environment.

- Eco-Friendly Product.

- Enhancement of network reliabilities.

- Enhancement of Safety measures.

- Minimize maintenance requirements.

Page 29: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future…

SOLID Transformer - SOLID Dry-Cast Resin Transformer

- Used in locations where Oil-filled transformers are considered fire hazard. (Eg. Shopping malls, hospitals, residential complexes…)

- Air is used as cooling medium instead of oil.

- Insulation used are designed to withstand higher temperature.

- IEC 60076-11 (Dry Type Transformer)

Page 30: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Transformer Comparison Chart

S/No. Attributes Mineral Oil Silicon Oil Dry Cast

1 Type tested according to IEC standards Yes Yes Yes

2 Environmentally Friendly No No Yes

3 Low Fire Risk No No Yes

4 Oil containment Yes Yes No

5 Fire wall required Yes Yes No

6 Located near to Load Centre No No Yes

7 Efficiency Low Medium High

8 Almost Maintenance Free No No Yes

9 Maintenance requirements High Low Low

10 Less Supporting Accessories No No Yes

11 Easy Repair possibilities No No Yes

Page 31: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

a SOLID Future

SOLID Switchgears +

SOLID Dry-Cast Resin Transformers

ALIGNMENT with Global Warming INITIATIVE.

Page 32: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

Summary

1. Solid Insulated Switchgear for Green Environment.

2. Solid Insulated Switchgear – Safe to touch.

3. Solid Insulated Switchgear – Reliability (Using P.M.A).

4. Solid Insulated Switchgear – Almost maintenance free.

5. Solid Insulated Switchgear – No Internal Arc.

6. Solid cast molded bus-duct.

7. Solid cast resin transformer.

Page 33: SOLID INSULATED SWITCHGEAR€¦ · The future is SOLID Bulox leading the way for a SOLID future… Medium Voltage Switchgear trends 2010 – Today Solid Insulated Switchgear… 90’s

The future is SOLID

Bulox leading the way for a SOLID future...

THANK YOU!


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