ACTING GLOBALSERVING LOCAL
A Worldwide Presence
United Kingdom (Head office)Injection Alloys Ltd [email protected]
ArgentinaInjection Alloys [email protected]
ChinaInjection Alloys China [email protected]
GermanyInjection Alloys Germany Gmbh [email protected]
IndiaInjection Alloys India Pvt [email protected]
MalaysiaInjection Alloys Far East Sdn. [email protected]
MexicoInjection Alloys Mexico S.A. de [email protected]
South AfricaInjection Alloys South Africa (Pty) [email protected]
USAInjection Alloys [email protected]
Injection Alloys GroupHi-Core R
The leading manufacturer of
high quality injection cored wires,
wire feeding and injection equipment
Applications
Ladle metallurgy Inclusion modification
Deoxidisation
Microalloying
Castability
Prevention of clogging
Clean steel practices
Tundish Cooling
Composition adjustments
Steel foundries Deoxidisation
Castability
Composition adjustments
Iron foundries Desulphurisation
Inoculation
Composition adjustments
Modularisation
Non-ferrous industries Deoxidisation
Composition adjustments
Completesolution
The Injection Alloys Group
- dedicated to giving
the customer the
www.injectionalloys.com
Injection Alloys Group 2010. Hi-Cal ® and Hi-Core ® are registered trademarks and all logos remain the property of Injection Alloys Group.
Hi-Core ® … seamless solutions to your treatment and alloying requirements
This range of exceptional seamless cored wires has
been designed internally by our team of engineers at
Injection Alloys Group, specifically to produce consistent
ultra high yields when adding alloys to molten steel.
This innovative and exciting new range has been
developed and tested by our experts to give nothing
other than excellent metallurgical results alongside
cost saving benefits.
The benefits of lower splashing, reduced fuming and
overall reduction in powder consumption completely
supports the industry drive towards reduced
environmental impact and demonstrates our own
commitment to improving the environment.
As part of the Hi-Core® range we don’t just offer you
superior seamless cored wires, our technical experts
will advise you and guide you through every step of
the process ensuring you the very best in service and
quality from start to finish. We additionally offer wire
feeder and injection equipment which can be designed
and manufactured according to your specific needs.
Wire feedersInjection Alloys offers a range of wire feed machines
in single, twin, or four strand configurations. However,
we do work with our customers to develop and supply
wire feeders customised for specific applications and
products in both the steel and foundry industries.
Please see our technical data sheets
for further information.
Hi-Cal ®
CaSi
CaFe
AlCaFe
FeTi
S
FeB
C
Mg
NOC
CaCN2
Pure calcium
Calcium-silicon
Calcium-iron
Aluminium-calcium-iron
Ferrotitanium
Sulphur
Ferroboron
Carbon
Magnesium
Ferrosilicon inoculant
Calcium cyanamide
Packaging Options
Injection wire packaging can be tailored to meet the customer’s needs
and we are happy to discuss specific requirements on request.
However, in most cases, injection wires will be supplied
in coiled packages as described below.
Product Range
Wire diameters Nominal 9mm for Hi-Cal ® seamless ultra high
yield cored wire
Industry standard 13mm and 16mm for
conventional cored wires
Smaller sizes for foundry applications available
Other diameters available on specific request
Typical wire types and applications
Inno
vativ
e
solutions
About Injection Alloys Group
The company:Injection Alloys is a group of companies with manufacturing
facilities and commercial offices in many locations across
the globe. The head office is in Cambridge in the United
Kingdom, where it was founded in 1985.
The people:Injection Alloys considers its people to be its most important
asset. The Group employs a wide range of technical and
commercial experts, all working to provide solutions to your
wire feeding and steel treatment requirements. We work
in harmony to give the very best in service, support and
productivity for the customer.
Our mission: To tirelessly promote and deliver the very best customer
service, satisfaction and technical support, through the
progressive development and introduction of innovative
products, processes and supply chain solutions.
Our policy on the environment: We will always operate with the environment in mind and
always strive to minimise the effect that our business has
on it, by minimising waste and energy consumption and
developing products that support our customers in their
efforts to reduce the effect that they have on the
environment.
Length(metres)
I.D.(mm)
O.D.(mm)
Width(mm)
3400 600 1100 800
3600 600 1125 800
3850 600 1150 800
4200 600 1200 800
4700 600 1250 800
5100 600 1300 800
Note: All coils are available in either vertical or horizontal presentation, and up to 1200mm in width. Other inner diameters are available on request.
(metres)Length I.D.
(mm)O.D.(mm)
Width(mm)
5900 720 1112 820
Wire diameter 13mm and 16mmWire diameter 9.3mm
Product Description 4mm 5mm 9mm 13mm 16mm
Calcium-silicon 16 25 225 330Calcium-iron 122 250 365
Aluminium-calcium-iron 200 300Ferrotitanium 25 40 165 370 570
S Sulphur 190 28030 45 200 550 825
C 140 205Magnesium 10 15 60 140 210
18 27 110 240
CaSi 110Pure CalciumHi-Cal ® 54
CaFeAlCaFeFeTi
FeB FerroboronCarbon
MgNOC Ferrosilicon inoculant
Typical diameter : density relationship by product (grams/metre)
All products could be colour coded to customer specification.Many other grades available on customer request.
The seamless solution to ultra high calcium yields
Inclusion modification and castability
Low silicon steel modification
High recovery modification
Microalloying and deoxidisation
Re-sulphurising of engineering steels
Microalloying
Trimming addition
Desulphurisation and nodularisation
FeSi and rare earth for late inoculation
Adding nitrogen to steels