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solution - Injection · PDF fileLadle metallurgy Inclusion modification Deoxidisation...

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ACTING GLOBAL SERVING LOCAL A Worldwide Presence United Kingdom (Head office) Injection Alloys Ltd UK [email protected] Argentina Injection Alloys S.A. [email protected] China Injection Alloys China Ltd [email protected] Germany Injection Alloys Germany Gmbh [email protected] India Injection Alloys India Pvt Ltd [email protected] Malaysia Injection Alloys Far East Sdn. Bhd. [email protected] Mexico Injection Alloys Mexico S.A. de C.V. [email protected] South Africa Injection Alloys South Africa (Pty) Ltd [email protected] USA Injection Alloys Inc. [email protected] Injection Alloys Group Hi-Core R The leading manufacturer of high quality injection cored wires, wire feeding and injection equipment Applications Ladle metallurgy Inclusion modification Deoxidisation Microalloying Castability Prevention of clogging Clean steel practices Tundish Cooling Composition adjustments Steel foundries Deoxidisation Castability Composition adjustments Iron foundries Desulphurisation Inoculation Composition adjustments Modularisation Non-ferrous industries Deoxidisation Composition adjustments Complete solution The Injection Alloys Group - dedicated to giving the customer the www.injectionalloys.com Injection Alloys Group 2010. Hi-Cal ® and Hi-Core ® are registered trademarks and all logos remain the property of Injection Alloys Group. Hi-Core ® seamless solutions to your treatment and alloying requirements This range of exceptional seamless cored wires has been designed internally by our team of engineers at Injection Alloys Group, specifically to produce consistent ultra high yields when adding alloys to molten steel. This innovative and exciting new range has been developed and tested by our experts to give nothing other than excellent metallurgical results alongside cost saving benefits. The benefits of lower splashing, reduced fuming and overall reduction in powder consumption completely supports the industry drive towards reduced environmental impact and demonstrates our own commitment to improving the environment. As part of the Hi-Core ® range we don’t just offer you superior seamless cored wires, our technical experts will advise you and guide you through every step of the process ensuring you the very best in service and quality from start to finish. We additionally offer wire feeder and injection equipment which can be designed and manufactured according to your specific needs.
Transcript
Page 1: solution - Injection · PDF fileLadle metallurgy Inclusion modification Deoxidisation Microalloying Castability ... Inoculation Composition adjustments Modularisation Non-ferrous industries

ACTING GLOBALSERVING LOCAL

A Worldwide Presence

United Kingdom (Head office)Injection Alloys Ltd [email protected]

ArgentinaInjection Alloys [email protected]

ChinaInjection Alloys China [email protected]

GermanyInjection Alloys Germany Gmbh [email protected]

IndiaInjection Alloys India Pvt [email protected]

MalaysiaInjection Alloys Far East Sdn. [email protected]

MexicoInjection Alloys Mexico S.A. de [email protected]

South AfricaInjection Alloys South Africa (Pty) [email protected]

USAInjection Alloys [email protected]

Injection Alloys GroupHi-Core R

The leading manufacturer of

high quality injection cored wires,

wire feeding and injection equipment

Applications

Ladle metallurgy Inclusion modification

Deoxidisation

Microalloying

Castability

Prevention of clogging

Clean steel practices

Tundish Cooling

Composition adjustments

Steel foundries Deoxidisation

Castability

Composition adjustments

Iron foundries Desulphurisation

Inoculation

Composition adjustments

Modularisation

Non-ferrous industries Deoxidisation

Composition adjustments

Completesolution

The Injection Alloys Group

- dedicated to giving

the customer the

www.injectionalloys.com

Injection Alloys Group 2010. Hi-Cal ® and Hi-Core ® are registered trademarks and all logos remain the property of Injection Alloys Group.

Hi-Core ® … seamless solutions to your treatment and alloying requirements

This range of exceptional seamless cored wires has

been designed internally by our team of engineers at

Injection Alloys Group, specifically to produce consistent

ultra high yields when adding alloys to molten steel.

This innovative and exciting new range has been

developed and tested by our experts to give nothing

other than excellent metallurgical results alongside

cost saving benefits.

The benefits of lower splashing, reduced fuming and

overall reduction in powder consumption completely

supports the industry drive towards reduced

environmental impact and demonstrates our own

commitment to improving the environment.

As part of the Hi-Core® range we don’t just offer you

superior seamless cored wires, our technical experts

will advise you and guide you through every step of

the process ensuring you the very best in service and

quality from start to finish. We additionally offer wire

feeder and injection equipment which can be designed

and manufactured according to your specific needs.

Page 2: solution - Injection · PDF fileLadle metallurgy Inclusion modification Deoxidisation Microalloying Castability ... Inoculation Composition adjustments Modularisation Non-ferrous industries

Wire feedersInjection Alloys offers a range of wire feed machines

in single, twin, or four strand configurations. However,

we do work with our customers to develop and supply

wire feeders customised for specific applications and

products in both the steel and foundry industries.

Please see our technical data sheets

for further information.

Hi-Cal ®

CaSi

CaFe

AlCaFe

FeTi

S

FeB

C

Mg

NOC

CaCN2

Pure calcium

Calcium-silicon

Calcium-iron

Aluminium-calcium-iron

Ferrotitanium

Sulphur

Ferroboron

Carbon

Magnesium

Ferrosilicon inoculant

Calcium cyanamide

Packaging Options

Injection wire packaging can be tailored to meet the customer’s needs

and we are happy to discuss specific requirements on request.

However, in most cases, injection wires will be supplied

in coiled packages as described below.

Product Range

Wire diameters Nominal 9mm for Hi-Cal ® seamless ultra high

yield cored wire

Industry standard 13mm and 16mm for

conventional cored wires

Smaller sizes for foundry applications available

Other diameters available on specific request

Typical wire types and applications

Inno

vativ

e

solutions

About Injection Alloys Group

The company:Injection Alloys is a group of companies with manufacturing

facilities and commercial offices in many locations across

the globe. The head office is in Cambridge in the United

Kingdom, where it was founded in 1985.

The people:Injection Alloys considers its people to be its most important

asset. The Group employs a wide range of technical and

commercial experts, all working to provide solutions to your

wire feeding and steel treatment requirements. We work

in harmony to give the very best in service, support and

productivity for the customer.

Our mission: To tirelessly promote and deliver the very best customer

service, satisfaction and technical support, through the

progressive development and introduction of innovative

products, processes and supply chain solutions.

Our policy on the environment: We will always operate with the environment in mind and

always strive to minimise the effect that our business has

on it, by minimising waste and energy consumption and

developing products that support our customers in their

efforts to reduce the effect that they have on the

environment.

Length(metres)

I.D.(mm)

O.D.(mm)

Width(mm)

3400 600 1100 800

3600 600 1125 800

3850 600 1150 800

4200 600 1200 800

4700 600 1250 800

5100 600 1300 800

Note: All coils are available in either vertical or horizontal presentation, and up to 1200mm in width. Other inner diameters are available on request.

(metres)Length I.D.

(mm)O.D.(mm)

Width(mm)

5900 720 1112 820

Wire diameter 13mm and 16mmWire diameter 9.3mm

Product Description 4mm 5mm 9mm 13mm 16mm

Calcium-silicon 16 25 225 330Calcium-iron 122 250 365

Aluminium-calcium-iron 200 300Ferrotitanium 25 40 165 370 570

S Sulphur 190 28030 45 200 550 825

C 140 205Magnesium 10 15 60 140 210

18 27 110 240

CaSi 110Pure CalciumHi-Cal ® 54

CaFeAlCaFeFeTi

FeB FerroboronCarbon

MgNOC Ferrosilicon inoculant

Typical diameter : density relationship by product (grams/metre)

All products could be colour coded to customer specification.Many other grades available on customer request.

The seamless solution to ultra high calcium yields

Inclusion modification and castability

Low silicon steel modification

High recovery modification

Microalloying and deoxidisation

Re-sulphurising of engineering steels

Microalloying

Trimming addition

Desulphurisation and nodularisation

FeSi and rare earth for late inoculation

Adding nitrogen to steels


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