Solutions for Flooring - BASF Documents... · 4 Solutions for ﬂooring Performance Flooring...

Solutions for FlooringIndustrial, Pharmaceutical, Food and Beverage

2

Our reference in Çayırova (Turkey): Namet meat factory

Contents03 _ Master Builders Solutions from BASF04 _ Performance Flooring05 _ Specifying the Right Flooring 07 _ Cementitious Dry Shake MasterTop® 100/200/450

09 _ Solvent-Free Epoxy Flooring Systems MasterTop® 1200

12 _ Ucrete® The world’s toughest Floor

13 _ Ucrete® Temperature Resistant Flooring

14 _ Flooring Selection Guide

16 _ Chemicals Resistant Flooring17 _ Ucrete® Chemical Resistant Chart 18 _ Ucrete® Built up Systems 19 _ Anti Static Conductive Flooring22 _ Complete Protection System for Car Parks23 _ Polyurethane Car Park Systems25 _ Decorative Floorings26 _ Limitless Interiors....27 _ Make it last

3Solutions for flooring

Master Builders Solutions from BASF

Master Builders SolutionsThe Master Builders Solutions brand brings all of BASF’s expertise together to create chemical solutions for new construction, maintenance, repair and renovation of structures. Master Builders Solutions is built on the experience gained from more than a century in the construction industry.

The know-how and experience of a global community of BASF construction experts form the core of Master Builders Solutions. We combine the right elements from our portfolio to solve your specific construction challenges. We collaborate across areas of expertise and regions and draw on the experience gained from countless construction projects worldwide. We leverage global BASF technologies, as well as our in-depth knowledge of local building needs, to develop innovations that help make you more successful and drive sustainable construction.

The comprehensive portfolio under the Master Builders Solutions brand encompasses concrete admixtures, cement additives, chemical solutions for underground construction, waterproofing solutions, sealants, concrete repair and protection solutions, performance grouts, performance flooring solutions and tiling solutions.

Building on partnership. Our Master Builders Solutions expertsfind innovative and sustainable solutions to meet your specificconstruction needs. Our global experience and network help you to be successful – today and tomorrow.

4 Solutions for flooring

Performance Flooring

Experience and QualityWhatever you produce, store, sell or exhibit; wherever you,your family or your employees work or spend their leisure time – we take care that you do it on sure ground. This is not all: we help you avoid accidents, increase the productivity, fulfil hygienic requirements, save energy or enhance the ambience of your rooms – by offering you the most suitable floor finish.Our competence in the field of floors and floor finishes that are durable and meet high demands is based on many years of experience. We have devised and successfully realised a large number of widely varying individual solutions around the globe and under the most differing climatic conditions. The expertise we have acquired from these projects, as well as our continuous investment in the research of new developments and improvements to existing solutions, is your guarantee that you are dealing with a partner who wants to know and understand your requirements and will, therefore, find the solution tailor-made to your project. Whether your project is a new construction or an existing facility in need of repair, do not hesitate to contact us, and we will show you the optimum solution.

The Performance flooringThe Performance flooring business line of BASF Construction Chemicals develops and markets comfortable, durable and attractive industrial flooring, sports surfaces and high performance engineering waterproofing systems utilising cementitious, epoxy resin and polyurethane resin technologies. Our competence in flooring and protective coatings is based upon many years’ experience gained across the world, in a variety of climatic and service conditions. We have specified, manufactured and supplied millions of m2 of performance flooring for an international blue chip client list that includes household names such as:

Automotive & Electrical EngineeringSiemens, Peugeot, Honda, Landrover, General Motors, BAe Systems, Samsung, Sony, Texas Instruments, BMW, Toshiba El-Araby.

Commercial & RetailNike, Selfridges, Vauxhall Motors, Ikea, BMW, Zara, Belgo Centraal, Scottish Prison Service and J Sainsbury, Cleopatra.

Food Processing & PackingHeinz, McDonalds, Cadbury Schweppes, Hazlewood Group, Pataks, McCain, Centura, Kraft Jacobs Suchard, Arla Foods, Nabisco, Nestle, Sara Lee, Walkers Crisps, Tulip, Northern Foods, Gerber, Ulker and Heetalag.

Bottling & BrewingBecks Brewery, Lowenbrau, Guinness, Britvic, Coca Cola, Carlsberg, Pepsi, Perrier, Stella Artois and Coors.

Pharmaceutical & Chemical Akzo, BASF, The Boots Company, Ciba-Geigy, Du Pont, GlaxoSmithKline, ICI, Proctor & Gamble, Pfizer, Unilever, AstraZeneca, Janssen and Sanofi.

MasterTop®

Ucrete®

Specifying the correct floor is a complex decision, balancing current and future performance criteria against cost and installation time constraints. A well specified floor will lead to a brighter, cleaner, safer and more attractive and efficient working environment. Choosing the wrong type of floor can lead to personal injuries, lost production and premature failure resulting in frequent maintenance or early replacement.


Specifying the Right Flooring

Why Choose a Flooring System from BASF?With global turnover in excess of €70 billion, BASF Construction Chemicals is the world’s largest manufacturer of construction chemicals, our knowledge and experience in chemistry and concrete technology is unrivalled. When choosing BASF as your supplier, you have the confidence that comes from specifying eading brands and technologies that are repeatedly specified by multi-national Blue Chip companies, and have been for over forty years.

Ucrete® Heavy Duty Polyurethane Flooring

MasterTop® Epoxy Resin Flooring Systems MasterTop® Resilient Polyurethane Floor Finishes MasterTop® Dry Shake Floor Toppings

Floors for Every ApplicationOur flooring systems are designed to meet the most exacting physical or chemical resistance needs. Performance characteristics can include a slip-resistant surface, steam cleanability and resistance to thermal shock, providing added safety in wet chemical and food processing environments. These easy to maintain seamless products are also available in static conductive grades for controlled work environments.

For offices, shops, institutions and laboratories, BASF has a range of decorative floor finishes which can replace resilient, ceramic or stone floors in public areas.

Where aesthetics alone are the specification criteria, BASF has innovative new flooring systems to satisfy the most demanding architect or designer. An almost infinite variety of effects can be achieved through the use of carefully selected aggregates, or by encapsulating objects or illustrations beneath protective resin coatings, which makes these systems ideal for Banks, Leisure Facilities, Prestige Retailers and Corporate Headquarters.

screeds, may be based on a variety of resin binder systems.Most common are epoxy traditional polyurethane andheavy-duty polyurethane systems. These resin types have different combinations of properties that need to be understood to get the best system for a particular application.

Whatever the nature of your facility, BASF can help you to make the right flooring choice. It has a fundamental understanding of concrete and the latest admixture technology as well as an unrivalled track record in the production of durable flooring systems. The specifier should expect a totally integrated approach to the design and installation of flooring at every stage of the process – and BASF can meet these demands.

Underlayment and Levelling Screeds

In many instances there is a requirement for infill materials to repair damaged substrates, to correct levels and tolerances, or to provide falls to drain, for example, prior to the application of a MasterTop® or Ucrete® floor finish.

Starting at the base, the design and details of the substrate concrete is important and often the most overlooked part of the long term performance of floor finishes. It is the concrete base that supports the static loads and provides the structural integrity of the resin relatively thin surface, that protects the concrete from abrasion and chemical attack. Here, the correct use of admixtures can help to achieve the concrete mix design.When new concrete floors are being installed, dry shake floor toppings can be applied directly to the freshly laid concrete, where they cure monolithically as an integral part of the floor slab. Dry shakes are much more durable than normal concrete because of their high aggregate abrasion values (AAVs) and can enhance the appearance through a range of colours and light reflective finishes.Where cementitious floors are simply not good enough because of chemical spillages, cleanliness, hygiene or aesthetic reasons, a synthetic resin flooring system may be required.

These systems, from thin coatings to heavy-duty



Dry Shake Flooring Systems are characterised by the application of the dry powder to the surface of freshly laid concrete.

Cementitious Dry ShakeMasterTop® 100/200/450

The special hydraulic cements and powerful workability aids in the powder, release moisture from the concrete. This results in the material hardening at a very low water-cement ratio, monolithically with the base concrete, creating an integral and extremely hard-wearing surface.Dry Shake Flooring Systems are extremely cost effective as they are installed with the main floor slabs by the same concrete flooring contractor. Since there is no separate installation process they have no effect on the programming of a project. MasterTop

® Dry Shake Floors provide polished,

coloured floors which are very long lasting, even in aggressive environments such as narrow aisle and high bay warehousing.Compared to standard concrete the use of coloured or light reflective floors can brighten up a workspace, reduce lighting costs and provide an attractive and efficient working environment.The metal aggregated MasterTop

® 200 provides tough

floor, the iron aggregates annealing under load to produce maximum abrassion resistance.MasterTop

® 100 uses quartz aggregates which

produces the cleanest colours for maximum brightness and light reflectance.

Areas of ApplicationAutomotive assembly plants, heavy engineering workshops, machine tool shops, foundries and furnace areas, paper mills, printing shops, aircraft hangars and workshops, tracked vehicle manufacture and traffic areas, high bay warehousing and distribution.

MasterTop® 450 is the compromise using corundum

aggregates to produce very robust floors in a range of colours. Wherever chemicals that would attack cementitious materials, including acids, sugars, food products and salts, etc., are to be encountered, resin floor systems should be considered as an alternative.

MasterTop® 100 Natural Quartz Dry ShakeMasterTop® 200 Metallic Aggregate Dry ShakeMasterTop® 450 Corundum mineral Dry Shake

33

100

400

600

800

Rel

ativ

e A

bras

ion

Fact

or

Plain UncuredConcrete

Results:Low Strengths

Drying ShrinkageSurface Dusting

Plain CuredConcrete

Results:Achieve Design

StrengthsMinimum Cracking

Natural / MineralAggregratesDry Shake

Results:Better SurfaceGranulometry &Lower w/c Ratio

High Strength ImprovedAbrasion Resistance

MasterTop®

1005-9kg/m2

Results:Very Hard SyntheticMineral Aggregate

Surface

MasterTop®

4505-8kg/m2

Results:Greatly ImprovedSurface StructureLower w/c Ratio

Higher CompressiveStrength

High Point Load &Impact Resistance

800% Increase in AbrasionResistance

MasterTop®

200Iron-armoured

Dryshake7-11kg/m2


Features and Benefits

MasterTop® Dry Shake Floors

•• • • •

High strength, for outstanding abrasion propertiesUp to eight times service life of plain concreteHigh density surface for low porosity, low dusting and easy cleaningPre-mixed, factory controlled, ready-to-use for constant high quality finishA range of colours and light reflective finishes are available to produce a bright, attractive,working environment

RemarksStrength Abrasion Impact

MasterTop100

MasterTop200

MasterTop450

Corundumbased

Metallicbased

+++

+++

+++

++

+++

+++

++

++++

+++

The Solvent-Free Epoxy Resin toppings and coating formulated to provide chemical resistance ease of cleaning and a bright attractive environment.


Solvent-Free Epoxy Flooring SystemsMasterTop® 1200

The solvent-free epoxy resin systems are the general purpose seamless floor finishes used in all dry process, assembly, packing and storage applications. They may be installed in a wide range of thicknesses with a variety of surface textures and decorative finishes available.

The natural appearance is high gloss, which facilitates cleaning and decontamination. If required, a matt wash is available to reduce reflective glare.

In normal engineering, assembly and warehouse applications a MasterTop

® 1200 floor provides

a bright and colourful floor that is seamless, non-porous and non-dusting. It has good resistance to mineral oils, including skydrol and to dilute acids and alkalis. These same properties make the MasterTop

® 1200 systems hygienic and easy

to clean, ideally suited to dry process, technical and storage areas in pharmaceutical and food production facilities for example.

In refurbishment applications, the wide range of thickness which can be installed greatly facilitates the repair and making good of old damaged substrates. MasterTop

® 1240 is often used to

dub out holes and correct levels prior to the application of the chosen floor finish.

MasterTop® 1110 (400 – 500 microns build coat)

MasterTop® 1205 (400 – 500 microns)

MasterTop® 1210 (0.5 – 1.5 mm high build self smoothing

coating)MasterTop

® 1230 (2-5 mm self smoothing topping)

MasterTop® 1240 (4-10 mm trowel applied screed)

Features and BenefitsMasterTop

® 1200

• Seamless, dense and impervious surface reduces maintenance and cleaning costs.• Non-dusting and ease of decontamination facilitates maintenance of clean and hygienic environments.• Excellent wear, abrasion and chemical resistance helps to maintain an attractive working environment.• Textured systems available to reduce slip incidents.• High reflectance reduces lighting costs

Areas of Application Engineering and pharmaceutical industries, clean rooms,laboratories and hospitals, packing and storage areas,high technology industrial use, warehouses subject tolight/ medium traffic, manufacturing and assembly,automotive aerospace industries and car parks.

White

Beige Yellow

Red Oxide Red Brillant Blue

Green

Dust GreyLight Grey Grey


Epoxy Systems (MasterTop 1200 series)

MasterTop 1205High build solvent free epoxy coating for concrete floors.

MasterTop 1200 Low viscosity, epoxy resin primer and sealer for concrete floors

MasterTop 1205 Apply 2 coats of MasterTop 1205 on each other allow to cure for 48 hours

MasterTop 1110

Water based epoxy floor and wall coating for concrete and masonry surfaces.

MasterTop 1110 primer diluted up to 10% by volume of water.

MasterTop 1110 Apply 2 coats of MasterTop 1110 on each other allow to care for 48 hours.

MasterTop 1210Self smoothing multi- component, solvent free epoxy coating for concrete floors.

MasterTop 1200 Low viscosity, epoxy resin primer and sealer for concrete floors.

MasterTop 1210 Apply the 1210 using a trowel and the coating should roll with a spike roller.

MasterTop 1230Self levelling solvent free epoxy overlay system for concrete floors.


MasterTop 1230 Apply using a notched trowel,steel float and the material should be rolled with a spiked roller to release entrapped air.

MasterTop 1240Multi component epoxy screed and repair compound.


MasterTop 1240 To be layed on the surface whilst the primed surface is still tacky and apply using a trowel or screed box in a thickness of 4 mm and above.

Sealing coat: the finish surface must be sealed using MasterTop 1200 thixo, MasterTop 1205, 1210, 1230.


Availability for different multi layer systems for the epoxy series

MasterTop 1240, 1205MasterTop 1200 Low viscosity, epoxy resin

primer and sealer for concrete floors.

MasterTop 1240 Multi component epoxy screed and repair compound.

High build solvent free epoxy coating for concrete floors.

MasterTop 1205

MasterTop 1205, Slip ResistantMasterTop 1200 Low viscosity, epoxy resin

primer and sealer for concrete floors.

MasterTopAggregate SRA

Aggregates for use in conjunction with MasterTop and MASTERSEAL systems

High build solvent free epoxy coating for concrete floors.

MasterTop 1205

MasterTop 1205 High build solvent free epoxy coating for concrete floors.

MasterTop 1240, 1230


Self levelling solvent free epoxy overlay system for concrete floors.

MasterTop 1230


MasterTop 1240, 1210

Self smoothing multi- component, solvent free epoxy coating for concrete floors.

MasterTop 1210



Ucrete® The world’s toughest FloorUcrete® Heavy-Duty Polyurethane Systems are specifically formulated for excellent chemical and temperature resistance and are widely used in the food, pharmaceutical and chemical industries.

4-6mm smooth topping4-6mm coloured quartz floor6-9mm slip-resistant screed4-9mm slip-resistant topping9mm terrazzo floorWall render & coving mortar

A range of resin rich, moisture tolerant floor systems ideally suited to applications in the most aggressive industrial environments. Solvent-free, non-tainting and fully serviceable at temperatures up to 120ºC depending upon specification.Ucrete® MF Ucrete® HPQ Ucrete® UD200 Ucrete® DP Ucrete® TZ Ucrete® RG All Ucrete® floors are installed by specialist licensed applicators.

Hygiene and CleanabilityUcrete® Floor Systems are completely impermeable. Ucrete® is resistant to the fats and organic acids encountered in the food industry while the excellent temperature resistance means that Ucrete® floors greater than 6mm thick can be steam cleaned.Ucrete® does not support Microbial or fungal growth. When tested at the laboratories of Campden Food and Drink Association, it was found that Ucrete® flooring achieved the same levels of cleanliness as stainless steel with more than 99.9% of bacteria being killed.Ucrete® floors are seamless and jointless therefore reducing the potential for dangerous dirt build up and meet all EU and US directives in force for Food Industry environments.

Slip-resistanceUcrete® Industrial Flooring is used in a wide range of wet process environments where good slip-resistance is required.The Ucrete® range provides a variety of surface profiles to suit individual requirements for the best compromise between slip-resistance and ease of cleaning.Good footwear and an appropriate cleaning regime are required to maintain a high level of slip-resistance.Anti-Static versions are available.

Areas of ApplicationFood and beverage manufacturing, commercial kitchens, bakeries, ready meals, chemical & pharmaceutical production, pilot plants and clean rooms, aggressive industrial environments, wet process areas, and bunded chemicals stores.



Ucrete®

Temperature Resistant FlooringThe unique Ucrete® heavy duty polyurethane resin systems do not start to soften until temperatures of 120°C are exceeded. Most other resin flooring materials soften at temperatures in the region 50°C – 60°C. Together with the high resilience of Ucrete® floors, this enables them to withstand high temperatures and extreme thermal shock conditions. Ucrete® industrial flooring is able to withstand routine and regular discharges of boiling water.

It is clear that in extreme thermal shock environments a good quality well designed substrate is required. In particular the potentially large thermal movements of the substrate must be allowed for.

Over 25 years of serviceIn 1984, the Magor production facility, a major UKbeverage supplier, installed 2800 m2 of Ucreteflooring in their kegging hall (opposite and left). More than 25 years later, the floor is still in service, as you can see in these in these photographs. The floor takes hot water and chemical spillage under the keg washers as well as the impact from the occasional keg that manages to escape. With the line filling up to 1000 barrels per hour round the clock, it is clear that stopping is not an option. The huge cost of closing this plant to replace the floor far outweighs any extra cost in having a quality Ucrete floor in the first place. Since this floor was installed, the production facility has used many thousands of meters of Ucrete floors. Not surprisingly, it continues to do so today.

KEY

L = Light Duty

M = Medium Duty

H = Heavy Duty

U = Underlayment

Technical data is based on laboratory tests at 20˚C and site experience and is true at time

of going to print. Please consult the latest technical data sheets. This table is designed to

give the user an overview of the various products and systems available but cannot be

exhaustive. For specific advice please contact BASF construction Chemicals directly.

Production/Assembly

Traffic Aisle

Warehousing/Stores

Amenities/Offices

Plant Rooms

Wet Process

Dry Process

Freezers

Production/Assembly

Plating

Chemical Process

Laboratory

Cleanrooms

Packing

ESD Protected Production

Cleanrooms

High Traffic Areas

Vehicle Maintenance

Kitchens

Healthcare

Education

Retail

Leisure

Normal Thickness Range mm

Comp Strength: MPa

Flexural Strength: MPa

Cure time to light traffic: hours

Substrate moisture tolerant

Colour Range

Anti-static versions available

Service Guide

H

H

H

H

H

H

H

H

H

H

H

2-3

75<

24

n/a

6

no

H

H

H

H

H

H

H

H

H

H

H

2-3

80<

24

n/a

6

yes

H

H

H

H

H

H

H

H

H

H

2-3

50<

24

n/a

6

no

100 200

MasterTop® Cementitious

450

Flooring Selection Guide

1205 1240 DTZ

L

L

L

L

L

L

L

0.2-0.35

24

yes

9

no

M

M

M/H

M/H

L/M

H

H

M

M/H

L/M

M/H

M/H

M/H

M

M/H

M/H

M/H

M/H

M

M

M/H

4-6

70<

60<

24

no

3

yes

H

M

H

H

H

H

H

H

H

H

H

M/H

H

M/H

M/H

H

H

H

H

H

M/H

M/H

6-10

65<

20<

24

no

open

no

1230

M

M

M/H

M/H

L/M

M/H

M/H

M

L

L/M

M/H

L/M

M

M

M/H

M

M

L

M

M

M/H

2-3

70<

50<

24

no

7

yes

1210

L/M

L/M

L/M

L

L/M

L/M

L

L/M

L/M

L/M

L

L/M

L

L

0.4-1.5

70<

24

no

7

no

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

6-12

58

14

16

yes

6

no

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

4-9

48-51

13-18

16

yes

6

yes

M/H

M

M/H

M/H

H

M/H

M/H

M/H

M/H

M/H

M/H

M/H

M/H

M/H

M/H

M/H

M/H

M

M/H

M/H

M/H

M/H

4-6

56

16

24

yes

10

no

H

H

H

H

H

H

H

H

H

H

M/H

H

H

H

M/H

H

H

M

H

H

4-6

55

21

16

yes

6

yes

UD200

Ucrete® Heavy Duty Polyurethane

DP HPQ MF1324

MasterTop® Polyurethane

1325 1326

M

M

M

M/H

M/H

L/M

M

M

L

L

M/H

M/H

M

M

M/H

M

M

L

M

M

M/H

M/H

2-4

60<

30<

18

no

18

yes

M

M

M

M

M

M

2-4

n/a

24

no

18

no

M

M

M

M

M

M

2-4

n/a

24

no

37

no

L/M

L/M

M/H

M/H

H

H

L/M

L/M

H

L/M

L

L/M

H

L

1.5-2

N/m

N/m

24

no

18

yes

ANTISTATIC

MasterTopAS 1270

MasterTopAS 1271

MasterTopAS 1328

L/M

L/M

M/H

M/H

H

H

L/M

L/M

H

L/M

L

L/M

H

L

1-1.2

N/m

N/m

24

no

18

yes

H

H

H

H

H

H

H

H

H

H

L

H

H

L

3-6

55<

21<

8

no

6

yes

H

M/H

H

H

H

H

H

H

H

H

L

H

H

L

2.5-3

N/m

N/m

24

no

18

yes

UcreteMFAS

14 Solutions for flooring 15Solutions for flooring

MasterTop® Solvent Free Epoxy

General

Food and Drink

Engineering

Pharmaceutical and Chemical

Electronic

Distribution

Public and Commercial

Typical Technical Data

Features and BenefitsUcrete® Industrial Flooring•

•

•

•

•

Resistant to fats and organic acids making it ideally suited to food industry applicationsRapid curing and substrate moisture tolerance facilitate installation and maintenance of tight construction schedulesResistant to temperatures up to 120˚C depending upon specification ensures long-term performance in aggressive environmentsDense and impervious to facilitate cleaning and maintenance of hygiene standardsAnti-static grades ideally suited to solvent handling areas

Chemicals Resistant FlooringUcrete® industrial flooring has excellent resistance to a wide spectrum of chemicals including many organic acids and solvents that will rapidly degrade other types of resin flooring, including other polyurethane flooring systems

* Check chemical resistance chart for Ucrete

Ucrete® industrial flooring is a unique suite of products offering a range of surface profile and performance specifications. These systems have an exceptional resistance to aggressive chemicals, heavy impact and thermal shock.

Thousands of satisfied local and multinational clients, in countries on all continents and in all industries over more than 30 years, attest to Ucrete®'s ability to provide longterm, problem-free and therefore, cost-effective, flooring protection in the most difficult environments. Without doubt, Ucrete® is the flooring system of choice for discerning end users, specifiers and contractors worldwide.



Ucrete® Chemical Resistant Chart

R = resistant L = limited resistance NR = not resistant

Chemical

AcetaldehydeAcetic acid

AcetoneAdipic acidAmmonium hydroxideAnilineAntifreeze (Ethylene glycol)Aqua regiaBeerBenzeneBenzoic acidBenzoyl chlorideBloodBrake fluidBrine (Sodium chloride)ButanolCalcium chlorideCalcium hypochloriteCaprolactamCarbon disulphideCarbon tetrachloride Chlorine water Chloroacetic acid

ChloroformChromic acid

Citric acidCopper (II) sulphateCresolsCrude oilCyclohexaneDecanoic (Capric) acid

Diethylene glycolDimethyl formamideEthanolEthyl acetateEthylene glycolFatsFormic acid

GasolineHeptanoic acidHexaneHydrochloric acid

Hydrofluoric acid

Hydrogen peroxide

Conc.%

1001025254099 (Glacial)100Saturated28100

100––100100100––

Saturated10050Saturated100100100Saturated1050100203060Saturated100–100100100100100100100100–407090100–100100103742030

Temp.°C

20852085202020202020

2020202020202020

2020202020202020202020202020202020202060202020202080202020202060206020202020

Ucrete®

DP/UD200TZ/MF/WRRRRLRLLRRR

RLRLRRRR

RRRRRLRRRLLRRRRLRRRRRNRRLRRRRLLRRRRRRLR

Chemical

IsopropanolJet fuelKersseneLactic acid

Lauric acidMaleic acidMaleic anhydrideMalhacrylic acidMethanolMethylated spiritsMethylene chloride Methyl ethyl ketoneMethyl methacrylateMilkMineral oilsMotor oil“N,N-dimethyl acetamide”N-methyl pyrollidoneNitric acid

Oleic acid

OleumParaffinPerchloroethylenePhenolPhenyl sulphuric acidPhosphoric acid

Picric acidPropylene glycolPotassium hydroxideSkydrol® 500B4Skydrol®LD4Sodium hydroxide

Sodium hypochloriteStyreneSulphuric acid

TetrahydrofuranTolueneToluene sulphonic acidTrichloroacetic acidTurpentineVegetable oilsWater (distilled)White spiritXylene

Conc.%

100––525858510030100100100–100100100–––10010053065100100––1005104050855010050––202032505050151005098100100100100––––100

Temp.°C

20202020602060602020202020202020202020202020202020802020202020852020202020202020902020609020202020202020202080852020

Ucrete®

DP/UD200TZ/MF/WRRRRRRRRRRRRRRLLRRRRNRNRRRLRRRRRRRRRRRRRRRRRRRRLRRRLLRRLRRRRR

Ucrete®

Built up Systems

Ucrete® MFHeavy duty polyurethane self smoothing floor topping

Ucrete® MF provides a smooth protective floor finish, with excellent chemical and solvent resistance, suitable for applications in predominantly dry environments.

Ucrete® MF is dense and impervious providing the ideal floor finish for applications in the food, pharmaceutical and manufacturing industries including clean room, laboratory, packing hall and warehouse applications and wherever a robust long lived floor isrequired.

Body Coat 8.0 – 14.0 kg/m2Ucrete® MF HD PU, 3 component, solvent free

Ucrete® MF HD PU, 3 component, solvent free

Scratch Coat Primer

1.0 - 2.0 kg/m2

Total Thickness of System 4.0 – 6.0 mm

Consumption

Ucrete® UD200Heavy duty polyurethane trowel applied screed

Ucrete® UD200 is a 6 to 12 mm resin screed with exceptional chemical and temperature resistance

Body Coat 15.0 – 24.0 kg/m2Ucrete® UD200 HD PU, 4 component, solvent free

Ucrete® Primer SCHD PU, 3 component, solvent free

Primer 0.2 - 0.4 kg/m2


Consumption

Ucrete® UD200 provides a lightly textured floor suitable for applications in wet and dry process environmentsIt is dense and impervious providing the ideal floor finish for applications in food and beverage, pharmaceuticaland chemical industries and whatever a long lived floor is required

Ucrete® DP10Heavy duty polyurethane resin light profile floor finish

Ucrete® DP10 offers a uniformity of surface texture with enhanced aesthetics so providing a safe and attractive working environment

Ucrete® DP10 is dense and impervious providing the ideal floor finish for applications in the food and beverage,pharmaceutical and chemical industries and wherever a robust long lived floor is required

10.0 – 12.0 kg/m2Basecoat B6 HD PU, 3 component, solvent free

Basecoat B4 HD PU, 3 component, solvent free 6.0 – 8.0 kg/m2


Consumption

or

or

Broadcast

Basecoat B9 HD PU, 3 component, solvent free

Filler F5

16.0 – 18.0 kg/m2

4.0 – 5.0 kg/m2

Body Coat

Top Coat Ucrete® Topcoat HD PU, 3 component, solvent free 0.4 – 0.6 kg/m2



Anti Static Conductive FlooringMore and more processes in the electronics, pharmaceutical, engineering, chemical and other industries must be carried out in highly controlled, clean and electrically stable conditions. A most important aspect of these special work environments is the provision of engineered floor systems with the required ability to safely dissipate unwanted static electricity.

Reducing the generation of electrostatic charge It is important that any charge is able to dissipate safely. However, avoiding the generation of static charge in the first place is the preventative measure that provides maximum safety.

The extent to which a floor coating contributes to the accumulation of electrostatic charge depends on the type of traffic to which the floor is exposed, whether pedestrian or wheeled.

Where static charge accumulates on personnel, a number of factors need to be considered. Friction between footwear and floor when walking, friction between clothes and chair when sitting, and the friction of moving clothing can all generate a static charge.

It is possible to reduce the potential of generated charges using floor finishes from BASF. A comprehensive test with conductive footwear under precise conditions of humidity and temperature will allow the optimum combination of floor/footwear to be selected.

The need to control static electricityThe major risks associated with the accumulation of electrostatic charge are the effects produced by electrostatic discharge (ESD). The transfer of charges from one material to another can have detrimental effects:•

• •

The control of unwanted static is achieved by the use of dissipative or conductive materials that are connected to the earth. The best results are obtained using conductive floor finishes.BASF offers a range of flooring systems with conductive or dissipative properties that provide ideal solutions for all flooring applications, including MasterTop® 200, MasterTop® 1200, MasterTop® 1300 and Ucrete®. The specified requirement for conductive floor coatings is usually Rg<106 ohms in accordance with EN 1081 or CEI/ASTM standards.

On the source (liquid, person, components sliding on a conveyor)On the environment (explosive atmosphere)On the target (electronic component, inflammable material)

Anti Static Conductive FlooringBuilt up Systems

MasterTop 1270 ASAntistatic, epoxy based conductive flooring system.

Resistance to ground:104 - 106 Ω (EN 1081)below 109 Ω (IEC 61340-5-1)

MasterTop P 601 2 component primer, EP, solvent free, clear (no sand broadcast)

copper strips grounding (max. distance 10m)

MasterTopCP 687 W-AS

2 component conductiveprimer, EP, water borne, black

MasterTopBC 370 AS

2 component antistatic body coat, EP, solvent free, pigmented

Typical applications are:computer areas, laboratories, operating theatres

Ucrete MF ASHeavy duty, antistatic, polyurethane, self smoothing floor topping.

ESD approval in SwedenResistance to ground:below 109 Ω (IEC 61340-5-1)Ucrete MF provides a smooth protective floor finish, with excellent chemical and solvent resistance, suitable for applications in predominantly dry environments

Ucrete MF

copper strips grounding (max. distance 10m)

heavy duty PU, 3 component, solvent free as scratch coat

Ucrete MF heavy duty PU, 3 component, solvent free as body coat

Typical applications are:food, pharmaceutical and manufacturing industries, clean rooms, laboratory, packing halls and warehouse applications.


Floors

Trolleysand cars

Groundingsystem

Foot wear’sand garments

Seating

Wrist straps

Workingsurface

Machines

Tools,test equipment

loniseur

Area in which ESDS can be handled with accepted risk of damage as a result of electrostatic discharge or field.

EPA floor surfaces + foot - wear The personnel -to-ground resistance of a footwear flooring combination (for grounding personnel) is recommended to be between:7.5 x 105 and 3.5 x 107 Ω

EPA floor surfaces must have a surface to EPA ground resistance of:

< 1 x 109 Ω

A minimum resistance -to- ground may be required due to safety considerations

Prevention•

•

The technical reportIEC 61340-5-1 specifies the general requirement and it applies only to the manufacture and use of electronic device.It gives definition of:- ESD work station- ESD protected area: EPA

ESDS - ElectroStatic Discharge Sensitive device:•

Transfer of charge between bodies at different electrical potentials caused by direct contact or induced by electrostatic field.

Device (integrated circuit...) that may bedamaged by electrostatic fields or electrostatic discharge encountered in routine handling, testing or transit.

Definitions:

ESD - ElectroStatic Discharge:•

Floor

Environment

Optimalsolution

Footwear

Anti Static Conductive FlooringEPA: ESD Protected Area


Complete Protection Systems for Car ParksParking structures are constantly exposed to aggressive chemical and intensive traffic movement; therefore it's essential to protect the surfaces to prolong their lifespan. Specifying the correct solution for the waterproofing and protection of car parks is a complex decision, balancing current and future performance criteria against cost and installation time constraints. A well specified solution reduces whole-life cost and downtime and leads to a brighter, cleaner, safer and more attractive environment in which customers feel personally safe and welcome.

Why choose car park solutions from BASF?The Construction Chemicals Division of BASF Group is the world's largest provider of construction chemicals products, systems and services for new construction, repair and refurbishment. We have devised and successfully realised a huge number of diver's solutions around the world, under demanding and widely varying climatic condition. As well as acquiring expertise from these projects, we are dedicated to continuous investment in the research and development of new and existing systems.

Our partnering approach covers not only products but also systems and services. This is your guarantee that you are dealing with a partner who wants to know and understand your requirements, and who will take a holistic approach to find a solution tailor- made to your needs.

The car park system consists of:1) Flooring topings: Epoxy and Polyurethane However it is an indoor or outdoor car parking, BASF offers systems with a complete range of solution depends on traffic for each area. ••• •

Contact BASF reresentative for specifying the appropriate system.

Ramp area.Car path & turning points. Parking area.Arrows & marking.

Your First Line of DefenseCar park surfaces are constantly exposed to aggressive chemicals as a result of oil and acids spills and carbon dioxide gases. Surface salt deposits in coastal areas where there is a saline atmosphere, climatic conditions such as humidity, rain, and the impact of chloride ion ingress all add up to form a corrosive environment, the effects of which will be worsened if cracks already exist in concrete decks. The use of a protective is therefore essential to reduce life-cycle costs and downtime caused by the maintenance of deteriorating surfaces.

For the car park owner, maintaining a serviceable deck surface is a vital aspect of car park maintenance. A poor surface finish increases the likelihood of skids and the risk of liability in the event of end users making an insurance claim for an incident. BASF systems all include a hard wearing, skid resistant finish, thus minimising accident risks due to skidding.

The function of the systems extends beyond protection to the practical considerations of differentiation of parking bays, traffic lanes and pedestrian walkways. Varying the deck surface through the use of colours and light-reflective coatings improves the usability of the car park and increases its aesthetics, creating a safe and welcoming atmosphere.


Polyurethane Car Park Systems

Car Park Structures: The Mastertop 1330

Car Park Structures: The Mastertop 1332

PolyurethaneA coating system for interior and exterior use. This system is a seamless, protective, waterproof and wear-resistant floor coating which provides a smooth or skid-resistant surface.


MasterTop 1330A tough, durable, polyurethane deck coating system,which provides a seamless and protective, waterproof,wear resistant, smooth or skid-resistant surface.

MASTERTOP® PRIMER 2

MASTERTOP® SRA NO. 3

0.15-0.30 kg/m2 depending onsurface texture and porosity.

0.6-2.0 kg dependent onapplication

MASTERTOP® TC 400

MASTERTOP® TC 458

From 0.35 kg/m2 per coat

0.4 kg/m2 per coat (anti-slip)0.3 kg/m2 per coat (smooth)

MasterTop 1332A polyurethane based multi-component car parkdecking system for heavy abrasion areas, where crackbridging properties are required.

MASTERTOP® PRIMER 2

MASTERTOP® SRA NO. 3

0.15-0.30 kg/m2 depending onsurface texture and porosity.

Total coverage from 1.6 kg/m2

MASTERTOP®

TC 400

MASTERTOP®

MEMBRANE 23

MASTERTOP®

TC 458



0.4 kg/m2 per coat (anti-slip)

2) Rubber Impact System WABO Rubber impact system provides a huge range from wheel stopper, speed guard, column and wall guard to insure safety & protection for the concrete section.3) Anti – carbonation protection Coating MasterProtect 200 Untreated columns, walls and soffits are vulnerable to the damaging ingress of carbon dioxide, chlorides and water. This can lead to structural damage and safety issues.

They also look neglected and decayed due to the effects of weathering and vehicle pollution.

The MasterSeal range of anti-carbonation coatings can address these problems and give long- term structural protection from environmental damage and bring a light.

MasterSeal coating can be applied to concrete, masonry and well bonded existing coatings. 3) Jointing systems

Expansion joints (Mechanical)

BASF via its WABO (Wastom Bowman) division has been supplying expansion joints systems to the construction industry for more than 40 years.

Our expansion joint systems are manufactured in the highest standards, because we know that water ingress into a concrete structure due to thermal expansion, settlement or joint fatigue can result in significant refurbishment cost due to substrate deterioration.

WABO expansion joint systems provide advanced solutions for the most rigorous conditions; the range has been designed to provide an engineered solution for even the most heavily trafficked car park structure.

(Sealant) All structures move, and accommodating this movement while keeping other important physical characteristics is essential to structural integrity. Elastomeric joint sealants provide a technical solution to designing movement into structures.

The MasterSeal range of single and two component polyurethane and polysulphide sealants are designed to provide solutions for a range of environments and applications to substrates which include concrete, masonry, aluminum, wood, parking decks, precast units, curtain wall and shopping centres.



Decorative Floorings

Benefits••• ••• • •••

Seamless DurableJoint freeGuaranteed performanceCleanabilityDesign potential Limitless colours ShinyStructural weight savingEasy to maintain.

Life is colourful!Get more out of your floors. Have you ever thought of using park deck walkways, entrance lobbies, lift floors, etc. to advertise your or your clients' business?

A picture says it all ….Colour your everyday life and make the floor of your business an integral part of your communication concept. Show your identity and place your logo, advertising messages or pictures on the floor. There is no limit to your imagination. We have the necessary know-how and technologies to bring your visions onto your floors, time after time.

Colour your visions!You never get a second chance to make a first impression. Help brighten up your floor environment whilst at the same time passing on a message to your customers and for owners generate extra revenue from advertising. Thanks to the enormous variety of materials and colours we are truly able to say that your imagination is the only limit to the selection of decorative floor coatings. Whether new contraction or an existing structure, place your confidence in a partner who understands your requirements and possesses the experience to develop and deliver tailor-made solutions.

Decorative Range• Decorative terrazzo flooring systemMasterTop DTZ

Limitless Interiors....Modern environments require innovation and choice. Colour, texture, depth and emotion are the inspirations behind modern interiors. BASF combines the time-proven performance of synthetic resins with decorative and natural aggregates and a limitless colour palette to produce a range of contemporary flooring systems, which meet the most challenging of interior design requirements, a simple combination of colour and natural aggregates e.g. sand, stone quartz or flake can create extraordinary effects. There are no limits to shapes, patterns, designs, finishes or shades, allowing individually designed floors to meet both aesthetic and performance demands. The world of your feet has never been so colorful. You have the vision, BASF has the solution.

to make

a second chance

You never get

a first impression

Create your own atmosphere. Visual appearance is the ultimate expression of individually, it can indicate emotion, style and excitement, or simply how we want others to feel about ourselves. Floors are no different. They set the tone and ambience of a space. Using BASF systems you can make a uniquely individual statement through colour, texture, finish, depth and design. Floors should not just be walked upon; they are there to be admired as part of an overall scheme. Create warmth, vibrancy, emotion, passion, beauty or sensation. You have the freedom to choose.

Individuality....



It is our goal to extend the lifespan of you structure. Our total-systems approach to construction means that we offer a full range of products, providing you with a one-stop shop for both construction and maintenance system.All materials are manufactured to independently audited ISO 9001:2000 and ISO 14001:1996 quality systems.Our promise to our customers is a simple one….We will assist you in selection the system that best meets your requirements, either over specifying premium products or over selling the benefits of simpler, more economical solution. Our goal remains to enter into a long-term partnership with our customers and to ensure you get the most cost effective car park waterproofing and protection system to meet your needs, now and in the future.

Make it last

Master Builders Solutions from BASF for the Construction Industry

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MasterAir Complete solutions for air entrained concrete

MasterBrace Solutions for concrete strengthening

MasterCast Solutions for the manufactured concrete product industry

MasterCem Solutions for cement manufacture

MasterEmaco Solutions for concrete repair

MasterFinish Solutions for formwork treatment

MasterFlow Solutions for precision grouting

MasterFiber Comprehensive solutions for fiber reinforced concrete

MasterGlenium Solutions for hyperplasticized concrete

MasterInject Solutions for concrete injection

MasterKure Solutions for concrete curing

MasterLife Solutions for enhanced durability

MasterMatrix Advanced rheology control solutions for self-consolidating concrete

MasterPel Solutions for water tight concrete

MasterPolyheed Solutions for mid-range concrete

MasterPozzolith Solutions for water-reduced concrete

MasterProtect Solutions for concrete protection

MasterRheobuild Solutions for high strength concrete

MasterRocSolutions for underground construction

MasterSeal Solutions for waterproofing and sealing

MasterSet Solutions for set control

MasterSure Solutions for extraordinary workability retention

MasterTop Solutions for industrial and commercial floors

Master X-Seed Advanced accelerator solutions for concrete

Ucrete Flooring solutions for harsh environments

MasterTile Solutions for tile fixing system

Contact us:

EgyptBASF CONSTRUCTION CHEMICALSEGYPT SAEBusiness Park A, Building A1Cairo Festival City, Ring RoadNew Cairo, EgyptTel : +20 2 25980800, +2 012 3939844Fax : +20 2 25980801, www.master-builders-solutions.basf.com.egFactory: Sadat City, Piece 118, Zone 4

United Arab EmiratesBASF CONSTRUCTIONCHEMICALS UAE LLCDubai : +971 4 8090800,Abu Dhabi : +971 2 5512262, www.basf-cc.ae

AzerbaijanBASF Caspian CC LLCTel : +994 18 6531030, www.basf-cc.az

AlgeriaBASF CONSTRUCTIONCHEMICALS ALGERIA SARLTel : +213 21 309509, www.basf.com.dz

KazakhstanBASF CENTRAL ASIA LLPTel : +7 7272 790013, www.basf-cc.kz

MoroccoBASF MAROC SATel : +212 522 669939, www.basf.co.ma

Near EastJORDANIAN SWISS COMPANY FORMANUFACTURING AND MARKETINGCONSTRUCTION CHEMICALSTel : +962 6 5521672, www.basf-cc.com.jo

RussiaBASF STROITELNYE SISTEMYTel : +7 495 2256436, www.stroysist.ru

Saudi ArabiaSAUDI BASF FOR BUILDINGMATERIALS CO. LTDTel : +966 3 8121140, www.saudi-basf.com

South AfricaBASF CONSTRUCTIONCHEMICALS SOUTH AFRICA (PTY) LTDTel : +27 11 2032405, www.basf-cc.co.za

TurkeyBASF CONSTRUCTION CHEMICALSTel : +90 216 5703400, www.basf-yks.com.tr

UkraineBASF T.O.VTel : +380 44 5915595

Date post:	11-Apr-2018
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