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04/16/2015 Products Solutions Services Solutions for Terminals Andrea Calo’ Slide 1 ac
04/16/2015
Products Solutions Services
Solutions for Terminals
Andrea Calo’
Slide 1 ac
04/16/2015
Terminal Activities
Storage
Safety Systems
(Overfill/Leakage)
Terminal Automation
ERP
(Business Integration)
Blending & Additive System
Ship & Pipeline
Transfer System
Truck Loading
Offloading
Rail Car Loading
Offloading
Tank / Silo
Monitoring
Scope by Others
Inventory Management Solutions - Terminal Managment
Slide 2 ac
04/16/2015
Key elements in Tank & Terminal Management
Inventory Management Solutions - Terminal Managment
Tank Gauging and Inventory monitoring
Monitoring of Tanks using national and international standards (tank gauge, protocol
and display)
Flow metering: Loading & Off-Loading
Metering, reporting & data transfer
Blending & additive injection
Inline product blending including valve and ratio controls
Safety management
Overfill, fire & gas, Emergency Shutdown system, grounding, security, access
controls, surveillance video monitoring
Terminal Automation
Visualization and supervisory control of the sub modules for site overview
Slide 3 ac
04/16/2015
Web Browsers
Operator Screens
Redundancy
Custom SCADA
Transfers/Movements
Historian
Specialist Products (LNG)
Tankvision Professional
Web Browser
Multi Scan for
Redundant Interface
Other brands integration
Inventory Management Solutions - Terminal Managment
Level measurement and inventory system
Modbus/V1/WM550 Enraf & Saab (Gauge Link)
Tankvision Tank Scanner
Web Browsers Operator Screens Archive & Reports Specialist (Palm &
Ethanol)
Inventory
Devices
Slide 4 ac
Completely Scalable Tankvision Platform
Lev
el m
easu
rem
ent
04/16/2015
Inventory Management Solutions - Terminal Managment
Tankvision family: Key Benefits
Ethernet
• Easy & Cost Effective Solution “all in the box”
• from single tanks to multiple tanks
• Inventory Calculation
• W&M approved – PTB, NMi
• Open & Secure Systems – No supplier “Lock in”
• Web-based Operation
• OPC connection
• Modbus connection
• SAP connection
• Reduced & Simplified Engineering
• no licensing or software
• Embedded engineering
• Data Logging
• Remote & Asset Configuration
• full support of field devices
• Advanced diagnostics from control room
• Third party devices integration
6 x NXA820
Tank Scanners
NXA821
(Data Concentrator)
SCADA
Field Protocol - V1, Modbus, WM550, …
Device
Manager
2 x NXA822
(Host Link)
Browser
View HOS
T
Slide 5 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Tankvision platform– Screens
Slide 6 ac
04/16/2015
The many faces of Tankvision Tank Scanner, Multi Scan, Professional
Inventory Management Solutions - Terminal Managment
(Field Protocol)
Modbus, V1, Enraf, Saab,
Tokyo Keiso
LAN TCP/ IP
Device Config
SCADA
Tank Scanner
Multi Scan
Field Link
Tankvision ProfessionalWeb Browser
Slide 7 ac
04/16/2015
Key elements in Tank & Terminal Management
Inventory Management Solutions - Terminal Managment
Tank Gauging and Inventory monitoring
Monitoring of Tanks using national and international standards (tank gauge, protocol
and display)
Flow Metering: Loading & Off-Loading metering
Metering , reporting & data transfer
Blending & additive injection
Inline product blending including valve and ratio controls
Safety management
Overfill, fire & gas, Emergency Shutdown system, grounding, security, access
controls, surveillance video monitoring
Terminal Automation
Visualization and supervisory control of the sub modules for site overview
Slide 8 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
The working heart of Endress + Hauser metering systems
Promass Coriolis MASS meter
• Unaffected by viscosity changes
• Unaffected by density changes
• Direct mass metering
• All hydrocarbons (i.e. crude oil, LPG, propylene, aromatics, LNG)
• High Accuracy
• Largest Coriolis on the Market: Promass X, 12”,14”, 16”
• Advanced Self diagnostic
• Turn Down 25:1
• Error 0,1% - 0,05%
• Compact footprint , easy to install, no need of special supports
• No need of inlet filtration; unaffected by dirty fluids
• High frequency metering; unaffected by piping or external induced vibrations
Slide 9 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
E+H is much more than
instrument supplier!
E+H has the capabilities, the know-how and the structure to be Your active partner in the development and the execution of complete turn-key projects for FLOW METERING SOLUTIONS
Endress + Hauser as partner not only for instruments
Slide 10 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
LPG Ship Off Loading
LIQUID
VAPOUR
Slide 11 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
LPG Ship Off Loading
Slide 12 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Ship Loading
9 X Custody duty meter streams 1 X Master Meter
Slide 13 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Truck Loading-Offloading with LMS family
STANDARDIZED TRUCK & RAILCAR
LOADING-OFF LOADING LMS family
Slide 14 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Our Offer
Complete “plug and play” skid mounted metering systems from basic to fully
equipped configuration for typical Terminal/Depot loading metering applications;
SYSTEMS LIKE PRODUCTS
Application Our model
TRUCK LOADING light hydrocarbons LMS080
TRUCK LOADING LPG LPG050-LPG080
TRUCK OFF-LOADING OMS080-OMS100
RAILCAR LOADING LMS100
LITTLE/MIDDLE SIZE SHIP
LOADING LMS150
Custody Transfer: • OIML , MID approval module (B+F) for the system: Accuracy class 0.5 (LPG only for
liquid phase)
Approvals: • ATEX as basic; in process UL, cUL , GHOST and Saudi Aramco for the Batch Controller
and control valve; specific Country requirements will be evaluated
Slide 15 ac
04/16/2015
ITEM QTY DESCRIPTION
1 1 Ball valve FB, INLET
isolation
2 1 Strainer with pressure
relief valve c/w drain
valve
3 1 Promass 83/84F Coriolis
mass flow meter
4 1 Thermal Relief Valve
type VST1
5 1 Control Valve multistep
R-ISE N
6 1 Ball valve FB, OUTLET
isolation
7 1 VEGA II Electronic Batch
Controller
8 1 Temperature Transmitter
TR61
9 1 Junction box
Inventory Management Solutions - Terminal Managment
LMS Basic configuration – “cheap and robust”
Vertical and horizontal skid mounted basic configurations to meet customer
installation requirements
Horizontal Vertical
1 2
3
4
6 5
7
1 2
4
3
5
6 8
8
9 9
Slide 16 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Easy model composition – clear offer!
BASIC LMS
MODEL
OPTION
EQUIPMENT
OPTION
CONFIGURATIO
N
MECHANICAL
ELECTRICAL
CONFIGURATION
SERVICES
Slide 17 ac
04/16/2015
Ready for proving IN-OUT connections + DBB
valve
Inventory Management Solutions - Terminal Managment
Full set of Options available – System Configuration
Custody Transfer
MID certificate B+F accuracy class 0.5
Modular Blending Unit Pre-assembled Horizontal or Vertical
blending unit
ANSI or DIN or JIS
connections
Armored or conduit/NEC
cabling
Specials Materials, painting,
engineering, approvals
System Configuration Mechanical Electrical
Slide 18 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Full set of Options available - Equipments
Air Eliminator
Printer for safe area
Overfill prevention
bottom loading
Civacom
Bottom Loading Arm Overfill prevention
top loading with
liquiphant
ID card reader Isoil
Grounding unit Isoil
PMP71/75
P compensation
Slide 19 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
LMS examples all over the world
Indonesia
Mongolia
U.A.E
Slide 20 ac
04/16/2015
Key elements in Tank & Terminal Management
Inventory Management Solutions - Terminal Managment
Tank Gauging and Inventory monitoring
Monitoring of Tanks using national and international standards (tank gauge, protocol
and display)
Flow metering: Loading & Off-Loading metering
Metering ,reporting & data transfer
Blending & additive injection
Inline product blending including valve and ratio controls
Safety management
Overfill, fire & gas, Emergency Shutdown system, grounding, security, access
controls, surveillance video monitoring
Terminal Automation
Visualization and supervisory control of the sub modules for site overview
Slide 21 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Blending unit modular as integration to LMS
Modular blending unit
Pre-assembled Horizontal or Vertical blending unit including:
• Inlet Isolation Valve 2” ANSI 150# RF manual operated
• PT100 temperature probe
• Promass 83F Coriolis mass flow meter, 1” ANSI 150# RF
• Flow control valve 2” ANSI 150# RF
• Outlet Isolation Valve 2” ANSI 150# RF manual operated
Example of modular
blending line in vertical
LMS
Example of modular
blending line in horizontal
LMS
Slide 22 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Additives Injection modular as integration to LMS
Fleximix
Additive Injection Kit
Terminalvision
Additive Management*
Recipe Management*
Batch Controller
Planned * Slide 23 ac
04/16/2015
Key elements in Tank & Terminal Management
Inventory Management Solutions - Terminal Managment
Tank Gauging and Inventory monitoring
Monitoring of Tanks using national and international standards (tank gauge, protocol
and display)
Flow metering: Loading & Off-Loading metering
Metering , reporting & data transfer
Blending & additive injection
Inline product blending including valve and ratio controls
Safety management
Overfill, fire & gas, Emergency Shutdown system, grounding, security, access
controls, surveillance video monitoring
Terminal Automation
Visualization and supervisory control of the sub modules for site overview
Slide 26 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
Tank overfill prevention Safety in accordance to IEC61511
Level (4-20mA)
Level (Digital)
Flow (Analogue/Digital)
“Sense”
SIL Approved
Logic Solver
“Solve”
Operator View (Monitoring)
Contact (Indication)
“Act”
Safety Shut-Off (DO – On/Off) SIL
Fire Safe Safety Valve
For information ONLY
SIL Safety Loop
Slide 27 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
What we can do from E+H for tanks overfill prevention
• Complete solution to detect and alert high levels in hazardous areas for Oil&Gas Chemical
or any specialist Safety applications.
• Provides safety functions to meet risk reduction requirements relative to SIL2/3.
• Connects level Devices (via Nivotester or other) to a safety controller and switches relay in
case of alarm.
• Optional EtherNet/IP Interface or others.
Cable duct 60x60 blueCable duct 60x60 grey
Cable duct 60x60 grey
Cable duct 60x60 grey
Ca
ble
du
ct 6
0x6
0 g
rey
Nivotester
e.g. FTL 325P
SIL2 Liquiphant
Power Supply
Safety Controller
Switch
Safety IO
Cable duct 60x60 blueCable duct 60x60 grey
Cable duct 60x60 grey
Cable duct 60x60 grey
Ca
ble
du
ct 6
0x6
0 g
rey
Uninterruptible Power Supply
SIL3 Nivotester
FTL 670
SIL3 Liquiphant
FDL60/61
Redundant Power Supply
Safety Controller
Switch
Safety IO
SIL2 & SIL 3
Slide 28 ac
04/16/2015
Interlock functions – Overfill prevention in loading
Inventory Management Solutions - Terminal Managment
• Bottom loading requires sensors inside the truck
• One standardized truck connector for all compartments
• Top Loading (only 10% market share) requires solutions like Liquiphant
• In case of an Overfill Detection the batch controller will stop loading
Slide 29 ac
04/16/2015
Key elements in Tank & Terminal Management
Inventory Management Solutions - Terminal Managment
Tank Gauging and Inventory monitoring
Monitoring of Tanks using national and international standards (tank gauge, protocol
and display)
Flow Metering: Loading & Off-Loading metering
Metering , security, identification, reporting & data transfer
Blending & additive injection
Inline product blending including valve and ratio controls
Safety management
Overfill, fire & gas, Emergency Shutdown system, grounding, security, access
controls, surveillance video monitoring
Terminal Automation
Visualization and supervisory control of the sub modules for site overview
Slide 30 ac
04/16/2015
Terminal Management with TerminalVision
• Operational Management comes in many forms performing the Supervision
of Status, Alarms and often Reporting
• Specialist Additions
• Tank Monitoring including Movements
• Truck Monitoring with Loading Status & Yard Monitoring
Inventory Management Solutions - Terminal Managment
Slide 31 ac
04/16/2015
Movements Monitoring and Report
• Optional product movement package for receipts, loads, transfers
• Alarms raised as Tank approaches target
• Unauthorized movements can be detected
• Comprehensive movement reports
• Target Level calculation for quantity
Inventory Management Solutions - Terminal Managment
Slide 32 ac
04/16/2015
Depots/Terminals Reconciliation with SupplyCare
SupplyCare is a collaborative platform (software + interfaces) that
allows user to see, review, analyze and plan Inventories
Inventory Management Solutions - Terminal Managment
Slide 33 ac
04/16/2015
Inventory Monitoring across the complete Enterprise Unifying Plants throughout the Enterprise
Central Inventory Monitoring of multiple Plants or sites from Headquarter using local
interface and SupplyCare Hosting or Enterprise
Plant 1 MY
Plant 2 MY
Plant 1 ID
Plant 2 ID Plant 3 ID
Plant 1 SG
Plant 2 SG
Plant1 PH
Slide 34 ac
04/16/2015
Monitoring: Interpreting simple tank information
• Basic tank information
• Tank & event status information
Inventory Management Solutions - Terminal Managment
Slide 35 ac
04/16/2015
Monitoring: Managing tanks geographically
Inventory Management Solutions - Terminal Managment
Slide 36 ac
04/16/2015
Scheduling: Planning & managing activities
Inventory Management Solutions - Terminal Managment
Slide 37 ac
04/16/2015
Inventory Management Solutions - Terminal Managment
The People for Process Automation
Thank you for your attention any
questions ?
Slide 38 ac
