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Mineral Processing ThyssenKrupp Industrial Solutions Our new name is ThyssenKrupp Industrial Solutions www.thyssenkrupp-industrial-solutions.com
Mineral Processing
ThyssenKrupp Industrial Solutions
Our new name is
ThyssenKrupp Industrial Solutions
www.thyssenkrupp-industrial-solutions.com
The complete range of systems and componentsfor the processing industry
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Processing technology fromThyssenKrupp Fördertechnik –for a complete range ofsystems based on exemplarytechnology and state-of-theart process development.
Whether direct at source or atthe point of further handling,mineral processing is always anessential part of extraction,industrial preparation andrefining of bulk materials.All kinds and sizes of crushersare constantly proving theirvalue crushing hard rock,limestone, ore and overburdenin open-pit mines, quarries andmany other places.For each of the manifoldapplications special crushertypes are available which ourengineers have improved andadapted step by step to theirrespective duty.
Processing technologyfrom ThyssenKrupp Fördertechnik
They are the core components ofstate-of-the-art installations andform, along with othercomponents, tailored andefficient processing systems instationary or mobile units.
High-capacity components forthermal drying of bulk materials– from impact dryers to rotarydryers, mills, air separators andvacuum belt filters for dewateringall types of suspensions –round off the product line.
ThyssenKrupp Fördertechnik –the international name forcomprehensive know-how builtup in many years of closecooperation with the customer.
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Relocation of two semi-mobile
crushing plants equipped with
ThyssenKrupp Fördertechnik
gyratory crushers type 63/114,
Capacity: 7500 t/h each
Freeport Mining/ Indonesia.1
Contents
Crusher plants __________________________________________________________ 4
Mobile crushing plants _____________________________________________________ 5
Semi-mobile crushing plants ________________________________________________ 6
Stationary processing plants ________________________________________________ 7
Crushers _______________________________________________________________ 8
Gyratory and KUBRIA® cone crushers _________________________________________ 9
Single- and double-toggle jaw crushers, impact jaw crushers _____________________ 10
Hammer crushers, hammer mills ____________________________________________ 11
Impact crushers _________________________________________________________ 12
RollSizers, roll crushers, roll mills ____________________________________________ 13
Feeding, classifying and separating ________________________________________ 14
Screens, aqua vibrating separators, screeners _________________________________ 15
Wobbler feeders, reciprocating plate feeders ___________________________________ 16
Apron feeders, chain conveyors, vibrating feeders ______________________________ 17
Magnetic separators ______________________________________________________ 18
Process technology _____________________________________________________ 19
Grinding plants __________________________________________________________ 19
Separators, powder coolers ________________________________________________ 21
Dryers _________________________________________________________________ 22
Cyclones _______________________________________________________________ 23
Filter technology ________________________________________________________ 24
Vacuum belt filters _______________________________________________________ 25
Planning, consultation, engineering, modernisation, refurbishment _____________ 26
Service, erection, spare parts _____________________________________________ 27
Product range __________________________________________________________ 28
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Mobile, semi-mobile andstationary crushing plants are inoperation all around the world.
Our product range comprisesboth mobile crushing plantsready-mounted on their owntravel gear and semi-mobileplants that can be moved aspiggyback load on separate haulunits.
Independent of the kind ofinstallation, capacities rangebetween 200 and 10 000 t/h.
Crusher plants
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Up-to-date manufacturingtechniques and high-qualityworkmanship down to the lastdetail ensure optimum operatingcosts due to:
•high availability,
•optimum reliability,
•low maintenance requirement and
•high wear resistance.
That’s the reason why themajority of the world’s crusherusers have made the choice ofThyssenKrupp Fördertechnik.
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Mobile crushing plant on transverse
crawler tracks at Saudi Cement Company,
Ain Dar Works, equipped with a
TITAN double-shaft hammer crusher for
1000 t/h of limestone and a final grain size
of 0 - 25 mm.
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Semi-mobile crushing plant at Heidelberg-
Cement AG in Germany
equipped with a TITAN double-shaft
hammer crusher.
Capacity: 1600 t/h of limestone.
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Semi-mobile crushing plant on pneumatic
tyres at White Industries – Piparwar in
India. Capacity: 2800 t/h of hard coal.
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A complete gravel processing and loading
plant with a maximum processing and
loading capacity of 900 t/h installed at
Hülskens Liebersee GmbH & Co.KG in
Saxony/Germany.
The largest screens with double
out-of-balance drive (screening area
3300 x 6000 mm) are used for gravel and
sand classification. The plant comprises a
double-toggle jaw crusher as primary
crusher and two Kubria® cone crushers in
the gravel sector. The whole plant is
electronically controlled right down to the
print-out of individual weighbridge tickets
for the trucks.
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Mobile crushing plants5
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It was ThyssenKrupp Fördertechnikthat pioneered mobile crushingplants making it possible to crushminerals directly at the site ofextraction and synchronize to therate of mining advance into sizesready for conveyor transport.Thanks to this developmentcontinuous transport of thecrushed material from the miningface to the processing plant –and thus most economicoperation – can nowadays beensured.
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Mobile crushing plant on pneumatic tyres
at Ulan Coal Mines Ltd. in Australia with a
double-roll crusher.
Capacity: 2300 t/h of hard coal.
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Mobile crushing plant on hydraulic
walking pads equipped with a gyratory
crusher at Foster Yeoman Ltd.
in Great Britain.
Capacity: 3900 t/h of limestone.
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Mobile crushing plant on hydraulic
walking pads with a TITAN double-shaft
hammer crusher at Deuna Zement GmbH
belonging to Dyckerhoff Zementwerke AG,
Germany.
Capacity: 2000 t/h of limestone.
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Mobile crushing plant on transverse
crawler tracks with a TITAN double-shaft
hammer crusher at Saudi Cement Com-
pany, Dammam – Hofuf Works in Saudi
Arabia.
Capacity: 500 t/h of limestone.
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Mobile crushing plant on hydraulic
walking pads at Martin Marietta in the USA.
Capacity: 4500 t/h of limestone.
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While mobile crushing plants arebuilt ready-mounted on theirown travel gear, semi-mobileplants are moved from onelocation to the next as piggybackload on separate haul units.Each crushing plant comesready to operate with its ownfeed hopper, feed conveyor,discharge conveyor and materialtransfer belt. The size anddesign of the crusher naturallydepend on the work that it isintended for. Even plants withthe largest gyratory or jawcrushers can reach availabilitiesin excess of 90% and that inthe hardest of rocks, while atthe same time cutting back theinner-pit transport costs by50% and more.
Semi-mobile crushing plants arealways to be recommendedwhen they are relocated at longintervals only. This is especiallythe case in large and deepopen-pit mines whereoverburden and minerals arebeing extracted at several pointssimultaneously.
To keep piggyback loads as lowas possible, the largest semi-mobile plants are designed inindividual modules for fast andeasy movement.
Semi-mobile crushing plants
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Semi-mobile crushing plant with
single-shaft impact crusher
at Loma Negra S.A. in Argentina.
Capacity: 2200 t/h.
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Semi-mobile crushing plant equipped
with a gyratory crusher at Freeport Mining,
Irian Yaja in Indonesia.
Capacity: 6500 t/h of copper ore.
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Semi-mobile crushing plant at
Cape Portland Cement in South Africa
on its way to a new location. This gyratory
crusher crushes up to 1600 t/h of
limestone to 0-200 mm.
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Semi-mobile crushing plant equipped
with a gyratory crusher and relocatable
by crawler transporters at Kennecott
Company, Bingham Canyon Mine,
Utah, USA.
Capacity: 9000 t/h of copper ore.
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Semi-mobile crushing plant equipped
with a roll crusher at Alcoa Suriname
Aluminium Co., Paranam Mine, Suriname.
Capacity: 600 t/h of bauxite.
Stationary processing plants7
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Greenstone processing plant equipped
with a hydraulic reciprocating plate feeder,
Turbo screens and two Kubria® cone
crushers at Burgk in Germany.
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Gravel processing and loading plant with a
maximum processing and loading capacity
of 900 t/h installed at Hülskens Liebersee
GmbH & Co. KG in Germany. View of a part
of the processing plant with screens,
fluidized bed separator and bucket wheel.
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Stationary secondary crushing plant
equipped with an impact crusher at
Loma Negra S.A., Olavarria, Argentina.
Capacity: 900 t/h of limestone producing
a final grain size of 0-19 mm.
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Stationary two-stage plant with double-roll
crushers at the Märker Cement Works in
Germany.
Capacity: 1000 t/h of limestone producing
a final grain size of 0-80 mm.
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A limestone processing plant at
Alfred Moeck KG in Lenningen, Germany
with a capacity of 1000 t/h.
The plant produces mineral product sizes
of 0-56 mm using a jaw-type gyratory
crusher, a reciprocating plate feeder,
screens with double out-of-balance drive,
fines screens and Kubria® cone crushers.
ThyssenKrupp Fördertechnikbuilds and installs turnkeyprocessing plants fromstationary primary crusherplants via complete gravelprocessing plants right up tohard rock processing plantswith all components.
The planning of a completelynew plant for the aggregate,cement, lime and gypsumindustries is taken care of bylong-serving specialists.They lay down the requiredprocess techniques, design andmanufacture the machinery andcomponents and then install,erect and commission thecomplete plant.That’s the reason whystationary plants fromThyssenKrupp Fördertechnikbring a maximum ofperformance and return with aminimum of maintenance andoperating costs.
In addition to thatThyssenKrupp Fördertechnikoffers one of the widest rangesof strong, robust and provenmachines and components,such as gyratory crushers,Kubria® cone crushers,hammer crushers, impactcrushers, single- and double-toggle jaw crushers,roll crushers, scalpers, screens,vibrating feeders etc.
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Crushers
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Single-toggle jaw crusher of the latest
construction series.
Each raw material to be crushedhas its own specific features.Its nature and the desired finalshape, the size of the finalproduct, the expected capacityand the cost effectiveness of theplant all have to be borne inmind in the selection of asuitable crusher.
The wide range ofThyssenKrupp Fördertechnikcrushers shown on the followingpages always offers the bestpossible solution for a specificduty.
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Gyratory crushers are realstate-of-the-art technology andhave been designed for highthroughputs and economicaloperation. They are used mainlyas primary crushers in oremines, quarries, lime andcement works. Kubria® conecrushers are high-classtechnology for medium and finecrushing of hard rock.They achieve a high capacity,reduction ratio and a cubicalfinal product at low operatingcosts, with minimummaintenance and simpleoperation. These safe andreliable crushers are availablewith mantle diameters rangingfrom 700 to 2100 mm.
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Gyratory and Kubria®cone crushers9
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Jaw-type gyratory crusher
type BK 160-190 (63”-75”) installed in a
semi-mobile crushing plant for the
comminution of overburden in an open-pit
lignite mine.
Capacity: 500 t/h.
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Two Kubria® cone crushers installed
in a gravel works.
Capacity: approx. 60 t/h each.
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Gyratory crusher
type KB 137-190 (54”-75”) installed in a
semi-mobile crushing plant working in a
copper ore mine.
Capacity: 4600 t/h.
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Jaw-type gyratory crusher
type BK 135-170 (53”-67”) with one-side
feed opening extension for the crushing of
medium-hard material. It is designed to
handle much bigger feed lumps than
comparable gyratory crushers with the
same mantle diameter.
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Kubria® cone crusher
(mantle diameter 1100 mm)
installed in a quartz-porphyry works.
Feed size: 5-32/44 mm
Final grain size: 0-22 mm
Capacity: approx. 150 t/h.
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Single- and double-toggle jaw crushersImpact jaw crushers
Whatever the material to becrushed – granite, basalt,porphyry, greenstone, gabbro,limestone, ore, slag, carbide orhard chemicals – single- anddouble-toggle jaw crushers fromThyssenKrupp Fördertechnikhave everything needed for highavailability, reliability andeconomy in operation.And that with a minimummaintenance requirement.
Double-toggle jaw crushers arethe specialists for highlyabrasive, extremely hard andtough materials.
Single-toggle jaw crushers areideally suited to hard and tough,but less abrasivematerials.
Impact jaw crushers only built byThyssenKrupp Fördertechnikwere particularly developed forthe toughest applications suchas the crushing of ferrous alloysand carbon anodes with castingnodules still in them.
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Single-toggle jaw crusher type EB 14-11/H
Feed opening: 1400 x 1100 mm for the
crushing of basalt.
Capacity: 300-350 t/h
Final grain size: 0 -300 mm.
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Single-toggle jaw crusher type EB 20-15/H
Feed opening: 2000 x 1500 mm for the
crushing of copper ore in Chile.
Capacity: 850 t/h
Final grain size: 0-300 mm.
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Semi-mobile crushing plant equipped
with a jaw crusher type EB 16-12
for the crushing of 1200 t/h limestone
at Wopfinger in Austria.
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Double-toggle jaw crusher type DB 21-16
Feed opening: 2100 x 1600 mm used for
the crushing of overburden in Zaire
and iron ore in Australia.
Capacity: 1200 t/h
Final grain size: 0-300 mm.
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Double-toggle jaw crusher type DB 15-12
Feed opening: 1500 x 1200 mm
for the crushing of gabbro.
Capacity: 550 t/h
Final grain size: 0-300 mm.
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Double-toggle jaw crusher type DB 15-12
Feed opening: 1500 x 1200 mm
for the crushing of gangue rock.
Capacity: 400 t/h
Final grain size: 0-250 mm.
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Impact jaw crusher type “5 goh”
Feed opening: 800 x 630 mm
for the crushing of iron slag.
This model has an especially effective
overload protection.
Capacity: 150 t/h
Final grain size: 0-120 mm.
Hammer crushers, hammer mills11
Crushers ofThyssenKrupp Fördertechnikwere developed for the crushingof coarse, medium-hard rawmaterials for the cement-,gypsum- and limestoneindustries. They are available asimpact crushers, single-shafthammer crushers and TITANdouble-shaft hammer crushers.These state-of-the-art machinesare extremely compact, robust,efficient and easily serviced.They can be fed with large,bulky material and produce aclearly defined final grain size.
Impact crushers, single-shafthammer crushers andTITAN double-shaft hammercrushers achieve throughputsof more than 2000t/h.The latter are particularly suitedto the comminution of wet andsticky materials.
Hammer mills ofThyssenKrupp Fördertechnikwere especially conceived forthe fine reduction, grinding,homogenization, fiberizing andselective crushing of natural andindustrial products.The process can be combinedwith drying.
ThyssenKrupp Fördertechnikimpact crushers have beendesigned to cover the wholerange from coarse to finereduction. They handle hard andmedium-hard material,and are used especially inthose applications where ahigh reduction ratio and a cubic,stress-free final product arecalled for. They are used tocrush coal, potash, limestone,gypsum, slag, overburden,rubble and asphalt material.
Other applications are in theselective reduction ofore-bearing materials and inthe chemical industry for thereduction of sulphur gravel,baryte, bauxite etc.
Double-shaft impact crushersachieve the very high reductionratio of 1:100, reduce large feedlumps in one process to a finalgrain size of approx. 25 mm reaching throughput rates ofup to 2000 t/h.They are mainly used in thecement-, lime- and gypsumindustries.
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Impact crusher at work.
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TITAN double-shaft hammer crusher
at work.
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MAMMUT single-shaft hammer crusher.
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Impact crushers
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MULTIROK vertical shaft impact crusher.
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Impact crusher at work.
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TITAN double-shaft hammer crusher.
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BIROTOR hammer mill.
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MULTIROK is a low-costsecondary crusher for theproduction of high-gradechippings or crushed sand fromhard rock such as basalt,granite, diorite, andesite, gravel,dolomite, clinker and slag.
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MULTIROK vertical shaft impactcrushers are built in cooperationwith CEMCO, USA.The vertical arrangement of therotor makes for a compact,low-weight unit that is ideal formobile operations.
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RollSizers, roll crushers, roll mills13
RollSizers and roll crushers ofThyssenKrupp Fördertechnikare specialized machines formedium-strength, highly stickymaterials such as limestone,marl and contaminated clay,but also for coal, oil sands andoverburden.
ThyssenKrupp Fördertechnikroll mills are used for the finereduction of all kinds ofmaterial – even up to corundum,when a low content of ultra-fineparticles in the finished productis required.
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Double-roll crusher
Roll diameter: 2000 mm
Roll width: 2000 mm
Capacity: 2000 t/h of limestone
Final grain size: 0-300 mm.
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RollSizer type DRS 660 x 2000
executed as CenterSizer
for primary crushing.
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View inside the crushing chamber
of a double-roll crusher.
Roll diameter: 2000 mm
Roll width: 2000 mm.
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Hydraulic gap adjustment and overload
protection of a double-roll crusher
for coal and overburden on a semi-mobile
crushing plant.
Roll diameter: 2000 mm
Roll width: 2200 mm.
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Feeding, classifying and separating
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Bulk material screen type DU-Stk 2.6x5.75
Handling capacity: 3000 t/h
Copper ore: 0 -1000 mm
Cutting size: 150 mm.
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Linear vibrating screen type DU 64
4.0x9.6(10.5)ED
installed in a Canadian oilsand plant.
Feed material: oilsand
Feed capacity: 10 000 t/h
Cutting size: 100 mm.
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Apron feeder type RKF 2400 x 22 600-D8.1
Crushing plants can onlyachieve high throughput rates,if they are combined withreliable feeders and dischargesystems such as apron feeders,chain conveyors, vibratingfeeders, reciprocating platefeeders and grizzly feeders.
For the production ofhigh-quality products from thecrushed raw materialsThyssenKrupp Fördertechnikoffers a variety of screens.
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Screens, aqua vibrating separators, screeners15
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Whatever the material and wher-ever the location the specialistsof ThyssenKrupp Fördertechnikknow exactly which screen is themost effective and most econo-mical one for the respective duty.Depending on the application,the screen can have linear or cir-cular oscillation or can be the ec-centric-shaft type.For the screening of fines machi-nes with directly excited screencovers are offered.
1Banana screen type DU 23-3.6 x 8.0(8.9)1DScreening capacity: 1900 t/hLimestone / shale: 0-100 mmCutting size: 19 mm.
2Circular oscillating screentype Turbo 2.0x6.0(6.9)3.5Dwith 31/2 screen decks.Feed material: greywackeFeed capacity: 360 t/hCutting size: 5, 16, 40 and 65 mm.
3Linear vibrating screen with double out-ofbalance drive in a German steelworks.Screening surface: 3300 x 8000 mmFeed material: lump ore or pellets, 0-25 mmFeed capacity: 800 t/h.
4Aqua vibrating separator for gravel.
5Aqua vibrating separator type ASK 18/48in a German gravel works.Feed material: gravelFeed capacity: 60 t/hCutting size: 22 mm.
6Heavy linear grizzly feeder withdouble out-of-balance drive,2500 mm wide and 6500 mm longwith a 2500 mm long grizzly screen.Loacted in Iran and Hong Kong.Feed capacity: 2000 t/hCutting size: 225 mm.
7Circular oscillating screentype Turbo 1.3 x 3.0 (3.3) EDin a German limestone works.Feed material: limestoneFeed capacity: 300 t/hCutting size: 32 mm.
8Fines screening machine type Screener forthe separation of fillers from crushed sandsand also for the very difficult screening ofcoke fines. Located in Germany.Feed material: basaltFeed capacity: 15 t/hCutting size: 0.09 mm.
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Wobbler feeders, reciprocating plate feeders
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Reciprocating plate feeder type 1700 x 6500
for drawing-off of 800 t/h limestone
0-300 mm from an outside stockpile.
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An enclosed wobbler feeder in a German
power station for the separation of lignite
at 15 mm. Each shaft is individually driven.
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Wobbler feeder type SRK 450/15-2800
for the separation of limestone.
Feed capacity: 1800 t/h
Cutting size: 150 mm.
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A hydraulically driven reciprocating
plate feeder with infinitely variable speed
and stroke adjustment.
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Wobbler feeder for the separation
of limestone.
Feed capacity: 1300 t/h
Cutting size: 75 mm.
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Wobbler feeders are used toclassify difficult-to-screenmaterials and achieve very highthroughputs depending on thecutting size. Advantage:no vibrating mass.
Reciprocating plate feeders areused for a uniform materialdraw-off from large feed hoppersand for the feeding of crushers.
Reliable state-of-the-artcomponents fromThyssenKrupp Fördertechnik.
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Apron feeders, chain conveyors, vibrating feeders17
ThyssenKrupp Fördertechnikbuilds heavy-duty apron feedersbeing equipped with chains,track rollers and sprockets.They are used as feed anddischarge conveyors in crushingplants for limestone, hard rock,coal, ore and overburden, evenfor extremely abrasive materials.Apron feeders with conveyingdistances of up to 30 m andwidths of up to 3000 mm havebeen realized so far achievinghandling capacities of up to12000 t/h.Special designs allow inclinesto be varied from 20-25° andallow shifting up to 3000 mm.Bevel spur gearboxes, planetarygears and hydraulic motorscan be installed for eitherfixed-speed or infinitely variabledrives. Double drives areinstalled to achieve higherdriving powers.
Chain conveyors in light-dutydesign with capacities of up to4000 t/h are the choice for lessabrasive materials.
Our extensive vibrating feederprogram caters for capacitiesranging between 50 and70000 t/h. For bin draw-off andtransport of all kinds of bulkmaterial.
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For logistical reasons the semi-mobile
crushing plant with a capacity of 10000 t/h
is equipped with two feed hoppers and two
apron feeders (2440 x 32 630 mm each).
The plant is fed by 240 t dumpers.
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Apron feeder
type RKF 2200 x 14800 mm- D8.
Capacity: 850 t/h
Limestone: 0-1700 mm.
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Variable speed vibrating feeder
800 x 3000 mm.
Capacity: 100 t/h
Rubble: 0-800 mm.
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Chain conveyor
type OTK 2400 x 12050 mm.
Capacity: 1000 t/h
Limestone: 0-150 mm.
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Magnetic separators
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Magnetic separators createstrong magnetic fields to removeferrous metals from bulkmaterials while the material ispassing over a feed or dischargeconveyor.
Fields of application range fromlignite and hard coal, ores andminerals, foodstuffs, woodchippings and saw dust,mineral building material andglass sands as well aschemicals to recycled materialsof the building-, metallurgical-and allied industries.
State-of-the-art drum/rollerseparators and other types ofpermanent magnets round offthe program.
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One of the world’s largest overbelt
magnetic separators in a Chilean copper mine
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Two-stage permanent magnetic roller
separator to remove contaminants from
corundum
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Tandem magnetic drum separator for the
magnetic processing of sponge iron in an
Indian steel plant.
Process technologyGrinding plants
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Two-chamber tube mill.
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Wet grinding plant for the production
of limestone suspension for a flue gas
desulphurization plant.
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Tube mill for wet grinding.
Drying – grinding – separating –for a variety of applicationsand uses.
Dry grinding systems are usedas open-circuit mills or inconnection with high-efficiencyseparators in a closed circuit andserve for the fine grinding ofhard, brittle materials.In the case of circuit grinding,the moisture of the material tobe ground is restricted to about1.5% H2O. Moistures exceedingthis value cannot be dried by thegrinding heat alone.Therefore, in these cases,additional heat must beintroduced into the grindingsystem.
One main area of the useof wet grinding systems is theproduction of limestonesuspension by grinding for fluegas desulphurization plants(FGD-plants).
They are used for the finegrinding of mineral raw materialswith an already high feedmoisture or such mineral rawmaterials which contain moist,sticky contaminations.Furthermore, they are used if,in the following process step,the ground material is processedin the form of a water/solidssuspension.
Rod mills are ideal for producingsands by grinding gravel and forthe preparation of ores.
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The core components ofgrinding plants fromThyssenKrupp Fördertechnikare tube mills (autogenous orball mills), hammer mills, impactmills and roll mills.They can be used for either fineor ultra-fine grinding of mineralraw materials.
Further components of grindingplants are air separators, bucketelevators, belt conveyors,air slides and pipelines as wellas the electrical equipment andcontrol.Cross-stream separatorsdeveloped byThyssenKrupp Fördertechnik arehigh-performance air separatorsfor classifying all types offree-flowing and fine materials.
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Autogenous cryolite mill in an
aluminium works.
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Tube mill for wet grinding.
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Combined drying and grinding plant
with heated mill.
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UNIROTOR hammer mill.
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BIROTOR hammer mill for combined drying
and grinding of limestone.
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Cryolite grinding plant with impact crusher.
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Roll mill for calcined anthracite.6
Separators, powder coolers21
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Cross-stream separator series “QS”.
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Cross-stream separator.
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Plant with two powder coolers.
ThyssenKrupp Fördertechnikplan, build and supply:
•Air separators
•Cyclone air separators
•Cage-type separators
•Static separators.
High-efficiency separators fromThyssenKrupp Fördertechnikreach feed rates of upto 1200 t/h and can also berealized in connection withdrying or cooling of theseparated material as well as inexplosion-proof versions.
Beyond the high separationefficiency, the series “QS” ischaracterized by its particulareconomy and reliability.As both bearings are arrangedoutside the separator, theycan be replaced withoutdismantling the rotor.To suit the different applicationconditions, the separators of allour series are equipped with ametallic, chemical-ceramic orceramic (Al2O3-ceramics) wearprotection.
Upon request, the series “QS”can also be supplied as modu-lar system.This permits the subsequentinstallation of an additionalseparating air supply coil, anadditional cyclone and fan todouble the capacity of theseparator.
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Powder coolers fromThyssenKrupp Fördertechnikare used for cooling dustlike,free-flowing materials.
The reasons for cooling dustlikematerials during processing aremultifarious. They reach fromchemical and mineralogicalchanges to the material to beground at excessively hightemperatures up to safetyaspects related to manualprocessing of hot products.
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Internals of a rotary dryer.
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Rapid dryer with dedusting plant.
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Impact dryer.
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Impact dryer.
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Rapid dryer.
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Double-stream rotary dryer.
Dryers
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Thermal drying of bulk materialswhether fine, coarse, plastic orsludgy calls for a special dryingsystem that has to be suited tothe material properties,i.e. the consistency, moisture,grain size, structure andabrasiveness.Whatever the drying task,ThyssenKrupp Fördertechnikhave a system to cope with it.
All dryers are convectiondryers that run in continuousoperation. They can becomplemented with ancillarycomponents such as hot gasgenerators (gas- or oil-fired),dedusting-, dosing- andconveying systems.
Cyclones23
Here, aero- and hydro-cyclonesare distinguished.Aero-cyclones serve forseparating dustlike materialsfrom air-/gas-carrying media.They offer high separationefficiencies at low pressure lossand are executed with a wearprotection suiting the respectiveapplication conditions.
Hydro-cyclones are used for thecontinuous classification andconcentration of suspendedparticles from liquids.Throughput rate and separatingbehaviour can be varied bychanging the diameter of theover- and underflow nozzles aswell as by changing the presetpressure.
By the combination of individualhydro-cyclones to cycloneclusters, highest throughputrates are achieved at a low spacerequirement.
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Pre-assembled hydro-cyclone station.
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Hydro-cyclone connection at
feed distributor vessel.
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Multi-cyclone station with 26 individual
cyclones each for a vacuum belt filter plant.
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Separating cyclone cluster of a wet
grinding plant with 3-way distributor box.
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Vacuum belt filter with a filter area
of 2 x 51m2.
Filter Technology
Continuous filtration at highthroughput; maximum levels ofefficiency in filter cake washing;low residual moisture contents– all ensured results withThyssenKrupp Fördertechnikvacuum belt filters.
Our belt filters combine theadvantages of conventionalhorizontal belt filters withstate-of-the-art components,materials and control systemsto achieve efficient, reliable andeasily serviced filtering systemsat low capital outlay.
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Vacuum belt filters25
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Absolutely reliable vacuumsealing permits continuousoperation at differentialpressures of up to 900 mbar.Optimum installation flexibility tocorrespond to prevailingrequirements ensures economicoperation - whether in washfiltration or in the dewateringof slurries.
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Indexing filter CH (vacuum belt filter)
for solid-liquid separation of suspensions
in the chemical, food-stuffs and
environmental industries.
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Vacuum pump with downstream process
water tank.
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Vacuum pump with fitted water trap.
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Filter tank with filtrate pump.
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Planning, consultation, engineering,modernisation, refurbishment
Research and developmentare highly rating forThyssenKrupp Fördertechnik.Experienced and committedemployees, innovative power,flexibility and know-how are thebasis of the successfulpartnership with our customers.
Our experience results fromthe permanent criticalcomparison of the design- anddimensioning criteria with theresults from practical operation.
IIn the field of plantmodernisation and conversionThyssenKrupp Fördertechnikoffers qualified planning,consultation and execution ofthe following measures:
•Upgrading and optimization (incl. machines of other manufacturers)
•Refurbishment of old plants
The basis
ThyssenKrupp Fördertechnikinstitutes and laboratoriesundertake scientific andtechnical research, as well aspractical trials to provide thebasis of the most practicalprocessing technique to beenvisaged for the engineering ofcomplete plants.
Crushing, screening,grinding, washing, blending,drying, filtering – from onesingle source.ThyssenKrupp Fördertechnik.
The combination of theory andpractice, research, development,planning, design, manufacture,erection and service qualifyThyssenKrupp Fördertechnik forbeing your single-sourcesupplier of tailor-madeprocessing plants with efficientindividual machines meetingcustomers’ requirements andensuring highest economy.
Services offered byThyssenKrupp Fördertechnikalso comprise:
•Raw material analyses
•Comminution tests
•Wear tests
•Process evaluation
•Planning and engineering
•Overall design
•Component production
•On-site planning
•Electrical engineering
•Erection and installation
•Commissioning
•After-sales and spare-parts service.
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Research, engineering and material
testing – from one single source.
2
Refurbishment of a limestone crushing
plant equipped with a hammer crusher
from a mobile to a semi-mobile plant,
with new feed hopper and apron feeder
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3
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Upgrading from 1400 to 1800 t/h using
a new reinforced bridge-type scraper.
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Assembly of a new forged gear rim with
case-hardened pinions to a cement mill.
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Replacement of a shell section.
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Relocation of a crushing plant with
a transport crawler.
•Relocation of machines and plants
•Increase of machine availability by optimizing the operating conditions
•Retrofit of technical improvements and further developments
•Adaptation of older plants to current safety standards
•Automation of existing plants
•Emission protection measures.
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A phone call is all it takes to get immediate
assistance.
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Assembly of a grinding plant.
3
Assembly of a semi-mobile crushing plant
before sea transport.
Service, erection, spare parts
Whether they are manufacturedin own workshops or in thefactories of our many partnersworldwide tailor-madeinstallations can only achievetheir high quality standard, whichis typical ofThyssenKrupp Fördertechnik,by an adequate qualityassurance.ThyssenKrupp Fördertechnik’shighly qualified production andquality assurance staff make sureof this all around the world.
Both complete plants andindividual machines as well asother ThyssenKrupp Fördertechnikproducts are installed andcommissioned by our experts.Same applies to state-of-the-arthydraulic and control systems.
ThyssenKrupp Fördertechnikprovides fully qualified staff forthe supervision and coordinationof erection, commissioning andrepair work carried out by thecustomer’s staff or externalpersonnel.
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Wear and spare parts meetingthe ThyssenKrupp Fördertechnikquality standards and regularinspections by our specialistsensure optimum availability ofyour machines and componentsat any time.
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3
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Assembly of a stationary crushing plant
equipped with a TITAN double-shaft
hammer crusher and an apron feeder.
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Assembly of an intermediate gear
of a gyratory crusher.
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Wear parts store.
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Spare parts store.
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Simultaneous assembly
of 4 vacuum belt filters.
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Whether direct personal collection or
worldwide airfreight – we give our
customers the fastest possible and most
economical method of delivery.
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ThyssenKruppPartners of the mineral processing industry
Product range
Crushing technology
•Stationary, semi-mobile and mobile crushing plants
•Gyratory crushers
•KUBRIA® cone crushers
•Double-toggle jaw crushers
•Single-toggle jaw crushers
•Impact jaw crushers
•MAMMUT® single-shaft hammer crushers
•TITAN® double-shaft hammer crushers
•Impact crushers
•Roller crushers
•RollSizers
•SIEBRA® swivel-arm crushers
Screening technology
•Linear vibrating screens
•Circular vibrating screens
•Elliptical vibrating screens
•Eccentric vibrating screens
•Screener Fines screening machine
•Grizzly primary screens
•Vibrating screen feeders
•Unbalance drive units
•Aqua vibrating separators
Grinding technology
•Ball mills
•Rod tube mills
•Hammer mills
•Roll mills
•Separating systems
•Water injection systems
Feeding and conveying systems
•Apron feeders
•Chain conveyors
•Reciprocating plate feeders
•Vibrating screens
•Wobbler feeders
Filtering- and drying technology
•Magnetic separators
•Dryers
•Vacuum belt filters
•CHF vacuum belt filters
•Separating cyclones
•Hydro-cyclones
•Cyclone clusters
•Disc filters
Systems
•Systems for power plants
•Coal preparation systems
EngineeringModernization, RefurbishmentAfter-salesTraining
ThyssenKrupp Industrial Solutions AG
Business Unit Resource Technologies
Schleebergstraße 12, 59320 Ennigerloh, Germany, Tel.: +49 2525 99-0
E-mail: [email protected]
