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OPERATION MANAGEMENT

SONA KOYO STEERINGS SYSTEMS LTD.Group-6

Sona Steering Systems LTD.

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FLOW OF PRESENTATION

INTRODUCTION OF COMPANY

PRODUCT PORTFOLIO CLIENTS FACILITY

LOCATION JIT

APPLICATION OF JIT IN VARIOUS

FIELDS OF OPERATIONS

LEARNING

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INTRODUCTION• Sona Koyo Steering Systems Limited (SKSSL) the flagship company of The

Sona Group.• The Sona Group :-

Sona Koyo Group Sona Okegawa Precision Forgings Ltd. Mahindra Sona ltd. Koyo Sona Electronics Ltd.

• The Company was established in 1985.• Largest manufacturer of steering systems in India.• Catering to passenger cars, utility vehicles and light commercial vehicles.• Technical and financial collaboration with JTEKT corporation, Japan and

Mando corporation, Korea• SKSSL has total four plants which are in Gurgaon, Chennai, Sanand and

Dharuhera.

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Product Portfolio

• Major products manufactured by company at Gurgaon plant are:-

Manual Rack & Pinion Power Rack & Pinion

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Case Differential Assembly

Steering Column

Axle Assembly Propeller Shaft

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Clients

Indian• Maruti Suzuki India

Ltd.• Tata Motors Ltd.• General Motors Ltd.• Mahindra Renault

Ltd.• Swaraj Mazda Ltd.• Hyundai Motors Ltd.• Mahindra &

Mahindra Ltd.

Overseas• MANDO India (Korea)• Fuji Autotech (Brazil)• TATRA Victra Ltd.• Fuji Autotech

(France)• Fuji Kiko (Japan)• JCB (U.K.)• Toyota Motors

(Japan)

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JUST IN TIME

Just in time (JIT) is a production strategy that strives to improve a business return on investment by reducing in-process inventory and associated carrying costs.

JIT is a philosophy of continuous improvement in which non-value-adding activities (or wastes) are identified and removed for the purposes of:

• Reducing Cost• Improving Quality• Improving Performance• Improving Delivery• Adding Flexibility• Increase innovativeness

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KAIZEN AS A PART OF JIT

• Kaizen Reduces Waste• Kaizen Improves space utilization, product

quality, use of capital, communications, production capacity and employee retention.

• Kaizen Provides immediate results

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FACILTY LOCATIOIN

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PLANT 1

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PLANT-1 Capacity

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PLANT 2

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PROCESS LAYOUT

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STANDARD WORKING CHART

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INVENTORY

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INVENTORY

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MATERIAL HANDELING

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MATERIAL HANDELING…

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QUALITY CONTROL

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QUALITY CONTROL…

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PROBLEM HANDELING

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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SETUP CHANGE IMPACT

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THANK YOU

“Work hard, but make time for yourself, your love, family and friends…Nobody will

remember your PowerPoint presentations on your funeral”