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OWNERKANDHKOT FIELD GAS COMPRESSION STATION (KFGCS)

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Document Title:SPECIFICATION FOR COMBINED SAFETY

SYSTEM

Date:

18/08/200

7 Document No: SP-00-J-0002

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0 Issued for Construction 24/07/2007 TS/SN HSH ShS NJ

B Re-Issued for Approv! 24/07/2007 TS/SN HSH ShS NJ

A Issued for Approv! 02/07/2007 TS/SN HSH ShS NJ

Rev "escription "te #repred Chec$ed Approved C!ient %&ner

SPECIFICATION FORCO!INED SAFET" S"STE

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CONTENTS

SPECIFICATION FOR 1

CO!INED SAFET" S"STE 1

1 SCOPE #

'(' Introduction((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((()

'(2 *endor+s Responsi,i!it((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( )

'(. Scope of Supp!((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((

'(4 1c!usions fro *endor+s Scope of Supp!((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 7

'() Conf!icts3 "iscrepncies nd "evitions(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((7

'( "efinitions(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((

'(7 Reference "ocuents(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 5

'( A,,revitions(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 5

2 $ENERA% RE&'IREENTS 10

2(' Codes nd Stndrds((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( '0

2(2 6nits of esureent((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((('0

( EN)IRONENTA% CONDITIONS 11

* DESI$N RE&'IREENTS 11

4(' 8ener! (((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ''

4(2 CSS Architecture((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( '2

4(. Contro!!er 9unction!it((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((('4

4(4 n:ineerin: ;or$sttion

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4('4 %utput "efet(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 2)

4(') %utput Reset((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 2)

4(' !ectric! Re>uireents((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((2

4('7 CSS Sste nc!osures(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.'

4(' Identifiction Ne #!te/T::in:(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.2

# S"STE EN$INEERIN$ ((

)(' Consu!ttion Service (((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ..

)(2 #ro:rin: Services(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ..

)(. Sste Initi!istion((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((..

+ SPARE PARTS (*

(' Strt-up nd Coissionin: Spre #rts(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.4

(2 %pertion! Spre #rts((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.4

7 INSPECTION AND TESTIN$ (*

7(' 8ener!(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.4

7(2 #re-9ctor Acceptnce Test((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.

7(. 9ctor Acceptnce Test((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( .

7(4 St:in: Test(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( .7

7() Site Acceptnce Test((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( .7

7( Avi!,i!it Test((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.

7(7 Shop Inspection(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( .

7( Certifictes of Acceptnce((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( .5

8 PREPARATION FOR S,IPENT (

&'A%IT" ASS'RANCE AND CERTIFICATION (

5(' 8ener!(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.5

5(2 9unction! Specifiction(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( .5

5(. "r&in:s(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((.5

5(4 "esi:n Interfces((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((40

5() %pertion nd intennce nu!s(((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((4'

5( Sste ?o:((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 4'

5(7 Confi:urtion Contro! #rocedures((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( 4'

APPENDI. A *2

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1 SCOPE

11 Intoucton

This Specifiction3 to:ether &ith !! reference docuenttion3 defines the iniu technic!re>uireents for the desi:n3 f,riction3 confi:urtion3 testin:3 docuenttion ndpreprtion for shipent of icroprocessor ,sed Co,ined Sfet Sste

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1( Sco5e o9 Su55

The *endor sh!! supp!3 ,ut is not !iited to3 the fo!!o&in:

9ctor f,ricted CSS inc!udin: sste c,inets3 rsh!!in: c,inets3 "C po&er

for sste nd fie!d supp!ies nd !! other peripher! e>uipent s c!!ed for , thisSpecifiction nd the #urchse %rder3 fu!! sse,!ed tested nd red forinst!!tion( In ddition3 the *endor sh!! provide open ,oo$ pricin: v!id for '2onths for dditions or de!etions of hrd&re(

A!! necessr interconnectin: c,!es3 &ith p!u:-in connections t ech end3 ,et&een

sste c,inets( Connectors uipent(

#!nt CSS ?AN connectors3 sp!itters3 tps3 etc( s re>uired , the sste nd the

pp!iction inc!udin: those ites of e>uipent connected to the CSS redundntethernet net&or$(

A!! couniction interfces nd ssocited soft&re s c!!ed for , this

Specifiction nd the #urchse %rder inc!udin: sste inte:rtion specifiction forech interfce(

Nep!tes for e>uipent c,inets3 individu! devices3 terin! strips for :roups of

input/output terin!s3 individu! t::in: of si:n! pirs nd terin!s nd t:destintions of p!u:-to-p!u: c,!es(

Consu!ttion nd pro:rin: service( The CSS pro:rin: ctivit sh!! ,e

e1ecuted in the *endor+s preises usin: the *endor+s confi:urtion too!s ndssisted s necessr , the #urchser(

A!! opertin: nd pp!iction soft&re s c!!ed for , this Specifiction nd the

#urchse %rder( This sh!! ,e the !test revision of !! proprietr soft&re nd !!soft&re revisions nd nu! up:rdes &hich ,e re!esed durin: the first er

fter #urchse %rder &rd(

A!! necessr interfces re>uired to run the opertin:3 ;indo&s 86I nd the CSS

#?C pp!iction soft&re(

A!! CSS testin: services inc!udin: the pre-9AT3 the 9AT nd the CSS st:in: test( The

pre-9AT3 9AT nd CSS st:in: tests sh!! ,e conducted in the *endor+s preisesusin: the *endor+s uti!ities nd test e>uipent(

A second cop!ete st:in: test sh!! ,e conducted t the #CS *endors preises in

order to verif the correct opertion of !! interfces ,et&een the CSS nd #CS(

Cop!ete sste docuenttion(

Spre prts

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#c$in: of the CSS in rediness for shipent(

Sste inspection nd initi!istion service(

Speci!ised construction site services such s coissionin: ssistnce3 the SAT3

etc( s deeed necessr , the #urchser nd/or the *endor(

1* Ecu4on4 9om )eno34 Sco5e o9 Su55

The fo!!o&in: &i!! ,e provided , the #urchser

Access to !! ,ui!din:s3 inc!udin: the ?oc! >uipent Roo

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This Specifiction(

iniu code nd stndrd re>uireents(

The *endor+s Fu!it #!n(

ver devition fro desi:n docuenttion ust ,e ,rou:ht to the ttention of the#urchser3 &hose &ritten pprov! ust ,e o,tined ,efore n &or$ cn coence( If noe1ceptions re stted3 or the #urchser+s pprov! of devition is not :iven3 then fu!!

cop!ince &i!! ,e ssued nd re>uired(

1+ De9nton4

Copn #$istn #etro!eu ?iited uipent nd services to perfor the duties specified , the#6RCHASR

T#IA Third prt inspection :enc3 s ppointed , C%#ANG

Throu:hout this Specifiction3 the &ords &i!!3 3 shou!d3 sh!! nd ust3 &henused in the conte1t of ctions , the #urchser3 the *endor or others3 hve specific enin:s fo!!o&s

;i!! is used in conunction &ith n ction , the #urchser(

is used in conunction &ith n ction , the *endor &here !terntives re

e>u!! ccept,!e(

Shou!d is used in conunction &ith n ction , the *endor &here provision hs

stron: preference(

Sh!! is used in conunction &ith n ction , the *endor &here provision is

ndtor(

ust is used in conunction &ith n ction , the *endor &here provision is

sttutor re>uireent(

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17 Re9eence Document4

This docuent sh!! ,e red in conunction &ith the fo!!o&in:

Instruent "esi:n Bsis B%"-00-J-000'

#rocess Contro! Sste #hi!osoph #H?-00-J-000'

Co,ined Sfet Sste #hi!osoph #H?-00-J-0002

9ire E 8s Sste #hi!osoph #H?-00-J-000.

Specifiction for #rocess Contro! Sste S#-00-J-000'

18 A66euenc Interference

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SAT Site Acceptnce TestS#? Sound #ressure ?eve!TC#/I# Trnsission Contro! #rotoco!/Internet #rotoco!6#S 6ninterrupti,!e #o&er Supp!*S"A *er r! So$e "etection Apprtus

2 $ENERA% RE&'IREENTS

21 Coe4 an Stana4

The desi:n nd inst!!tion sh!! confor to the re>uireents of the !test editions of thecodes nd stndrds3 inc!udin: !! ddend current s t the tie of Re>uest forFuottion/#urchse %rder3 s issued , the Sttutor Authorit or , Interntion! Codesnd Stndrds( A !istin: of pp!ic,!e Codes nd Stndrds is inc!uded in Appendi1 A of thisdocuent(

22 'nt4 o9 ea4uement

The CSS sh!! support n unit of esure sste( The units of esureent to ,e usedsh!! ,e s !isted ,e!o&

ss $i!o:rs

*pour f!o& ctu! cu,ic etre per hour

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Tie seconds

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*2 CSS Achtectue

Refer to the Contro! Sste B!oc$ "i:r ";8-00-J-000(

*21 Inte9ace =th PCS

This seri! couniction interfce sh!! ,e used for trnsission of !! non-tie stpedvri,!es ,et&een the #CS nd the CSS(

The #CS nd CSS sstes ust ,e ,!e to support fu!! f!otin: point couniction(Chn:in: eor !!oction to suit the prticu!r pp!iction sh!! ,e user friend!( The CSS*endor ust ensure tht counictions &ith the #CS does not restrict in n &opertion nd use of sfet re!ted !o:ic functions( The T6* report for the certificte issuedfor the sste for SI? . ust descri,e the conditions nd technic! deti!s of seri!couniction &ith non-sfet re!ted sstes(

The fo!!o&in: preters re to ,e indicted in the I/% !ist nd trnsitted ,et&een the CSSnd #CS(

Fo each ha=e anao>ue n5ut:

An!o:ue esureent to #CS

Trip settin:s to #CS

esureent di:nostic sttus to #CS

intennce override fro #CS

9eed,c$ on intennce override to #CS

9irst up indiction to #CS

Input force sttus to #CS(

Fo each ha=e >ta t5 n5ut:

Input di:nostic sttus for inputs &ith short circuit or !ine onitorin: to #CS

Trip !r to #CS

intennce override fro #CS

9eed,c$ on intennce override to #CS

9irst-up indiction to #CS

Input force sttus to #CS

Fo each 94t-u5 e4et >eneate 6 the PCS:

The first-up reset si:n! fro #CS

Fo each ha=e o5eatona o

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The opertion! override to #CS

Fo each e4et an 5em44eneate n the PCS:

The re!evnt si:n! fro the #CS

Fo each ha=e e4et an ena6e 4>na:

The reset/en,!e si:n! to #CS

Fo each o5eatona oeneate n the PCS:

The opertion! override to #CS

Fo each CSS out5ut:

The output stte to #CS

The output di:nostic sttus for outputs &ith !ine onitorin:

The output force sttus

Fo each 9e n5ut:

Input sttus

Fo each >a4 n5ut: An!o:ue esureent to #CS

Trip settin: to #CS

Trip !r to #CS

esureent di:nostic sttus to #CS

Si:n!s fro trnsitters connected to the CSS sh!! ,e copred &ith the si:n!s fro thetrnsitters in the se service ,ut connected to the #CS( Coprison fi!ure !rs &i!!,e :enerted in the #CS(

Se>uence of vents Recorder fi!es continin: tie stped events sh!! ,e trnsferred frothe CSS to the #CS over the du! redundnt CSS dt hi:h& &ith tie stped events:enerted in the #CS( The Se>uence of vents report sh!! identif the first out of echshutdo&n se>uence( Tie reso!ution for the events in the CSS sh!! ,e ,etter thn '00sec( It sh!! ,e possi,!e to identif the first out of ech shutdo&n se>uence continin: !o:icfro ,oth #CS nd CSS sstes( Se>uence of vents sh!! inc!ude !! events ssocited&ith intennce %verride S&itches nd %pertion! %verride S&itches(

*22 Inte9ace =th !un> FIP ?Fe Incaton Pane@

A dedicted ,ui!din:s fire nd so$e detection sstes sh!! ,e provided for the fci!it &ith centr! pne! p!ced in the C9CR( This pne! &i!! operte seprte! fro the p!nt 9E8

sste( Hrd&ired !in$s ,et&een this pne! nd the CSS &i!! provide notifiction of devicefu!t nd !r condition( Such n event occurrin: &i!! cuse n !r to pper on the #CSopertor sttion(

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*2( Inte9ace =th $eneato4 Fe $a4 Detecton Pane

%ne !oc! fire nd :s pne! sh!! ,e provided to onitor inside the 8s n:ine 8enertornc!osures(

The CSS sh!! interfce &ith the fire nd :s pne! provided for 8s 8enertors nc!osure(The interfce sh!! ,e hrd&ired contcts fro the pne! to the CSS(

*2* S4tem Reunanc ReBuement4

As iniu3 the fo!!o&in: sste redundnc re>uireents re re>uired

Redundnt fu!t to!ernt processors(

Redundnt fu!t to!ernt Sfet Counictions Bus(

Redundnt fu!t to!ernt po&er supp!ies for sste nd I/%(

Redundnt fu!t to!ernt I/% counictions ,us

Redundnt fu!t to!ernt contro!!er odu!es(

Redundnt fu!t to!ernt 6?C% interfce &ith the #CS(

Redundnt fu!t to!ernt n!o:ue inputs(

Redundnt fu!t to!ernt di:it! inputs(

Redundnt fu!t to!ernt di:it! outputs(

No redundnc of fie!d devices is re>uired(

*endor sh!! $e provision for the sste to ,e po&ered , t&o

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Seprte pp!iction pro:rs sh!! ,e used for ech of the ,ove function ites3 !thou:hsoe of the vri,!es &i!! ,e shred , ore thn one function ite(

ch of the vri,!es tht cuse shutdo&n se>uence to strt &i!! ,e provided &ith intennce %verride S&itch uire prti! stro$e testin: to ,e perfored on the3 &i!! ,ee>uipped &ith srt HART/4-20 A positioners connected to n!o:ue outputs of the CSS(

A!so3 T6* pproved HART v!ve testin: device &i!! ,e connected to the n!o:ue output tosuperipose HART si:n! over the n!o:ue si:n! :enerted fro the CSS( The HARTv!ve testin: device is provided &ith discrete outputs &hich re to indicte the resu!t of thetest uired for %S to ,ecoe ctive( The hnd!e sh!! ,e ,c$!it uence vent Recorder &ith tiestp nd sh!! !so ,e recorded on the #CS printer( The service description

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In order to intin !o:ic securit3 interro:tion fro the en:ineerin: HI sh!! ,e vi!,!e3,ut sh!! hve 4 !eve!s of pss&ords(

The CSS sh!! ,e sip!e nd f!e1i,!e &ith re:rds to pro:rin: of !o:ic connections( TheCSS sh!! on! ,e ,!e to ,e pro:red off-!ine fro the CSS en:ineerin: &or$sttion or ?ptop #C( The CSS pro:rin: soft&re pc$:e sh!! !so provide the fci!it forutotic!! docuentin: nd nnottin: !o:ic pro:r(

As iniu the en:ineerin: &or$sttion sh!! ,e provided &ith the fo!!o&in: soft&re

"eve!opent of pp!iction pro:rs(

Confi:urtion of Se>uence of vents Recorder points(

"e,u::in: too!s for pp!ictions functions(

8enertion of pro:r !istin:s cop!ete &ith fu!! user defined pro:rs nd vri,!e

referencin: notes(

A #urchser pproved chn:e contro! procedure tht !eves n udit tri! of pproved !o:ic

pro:rin: odifictions sh!! ,e ip!eented( This sh!! inc!ude pper records ndidentifiction of version &ithin pp!iction code(

*# SOE ?SeBuence o9 Euence of vents

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ssi:n,!e c!!-up ,uttons &hich provide sin:!e $estro$e ccess to specific !oops3 disp!sor output ctions( The opertor $e,ords3 Trc$,!!3 Touchpd nd ouse sh!! ,e ro,usttpe nd suit,!e for industri! pp!iction(

The $e,ords sh!! ,e of the stndrd F;RTG desi:n3 nd uired= sh!! incorporteother *endor stndrd $es nd fetures to !!o& for opertor contro!(

*+ In5ut4 an Out5ut4

*+1 $enea

A!! di:it! I/% crds sh!! provide ?" indiction of the sttus of ech I/% point3 independentof n ,pss3 override or !tch function( A!! I/% crds sh!! provide ?" identifiction of crdsttus ta In5ut4

There sh!! ,e t&o tpes of "I point

9ie!d devices &ith nor!!-c!osed3 in the nor! process condition

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9ie!d devices &ith nor!!-open

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An f!o& trips shou!d ,e initited vi de!-off tier

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T&o-&ire or three-&ire fie!d devices( The 24* "C !oop po&er sh!! ,e supp!ied , the

CSS nd the current sh!! ,e sourced , the CSS( These &i!! :ener!! ,e used&here sin:!e fie!d trnsitter &i!! ,e si:n! conditioned &ithin the CSS to :enerte,oth hi:h-hi:h nd !o&-!o& trip points(

9our-&ire fie!d devices( The device sh!! ,e fed &ith po&er fro the CSS nd the

current sh!! ,e sin$ed , the CSS

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A sin:!e di:it!-to-n!o:ue converter

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*8 E5ana6t

The cpcit of the CSS is defined , the CSS I/% schedu!e( In order to !!o& for e1pnsion3 iniu of 20 inst!!ed rc$ spre cpcit sh!! ,e provided3 in ddition to '0inst!!ed I/% cpcit(

The CSS sh!! ,e desi:ned such tht input/output nd !o:ic odu!e e1pnsion , odu!rddition is possi,!e &ithout ipctin: the current sste opertion( 1pnsion sh!! ,e ,!eto ,e ip!eented &ith the CSS fu!! po&ered nd opertion!( 1pnsion sh!! ,e chieved

, stri:ht ddition3 not odifiction3 of hrd&re nd &ith iniu of soft&re ndpro:rin: chn:es(

* Rea6t

The CSS sh!! to!erte po&er interruption tie of ' second &ithout disruptin: its opertion(

?oss of po&er to the CSS3 uentrestortion of po&er3 resu!t in utotic re,oot of the sste to fu!! opertion &ithin fiveinutes( Ho&ever3 the sste !o:ic sh!! revert to its fi! sfe stte fter utotic re,oot(

The *endor sh!! stte the vi!,i!it of the proposed CSS s &ho!e( This shou!d e1ceed55(557 ,sed upon odu!r chn:e-out intennce phi!osoph uti!isin: he!d spres( Itis critic! tht sin:!e point coponent fi!ure sh!! not resu!t in the !oss of vi!,i!it of theentire CSS(

Avi!,i!it3 A3 is c!cu!ted s

A O

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*10 Da>no4tc4 an antenance

The CSS sh!! ,e desi:ned so s to re>uire iniu intennce nd iniu routinec!i,rtion( A!! I/% points sh!! incorporte e1tensive fu!t onitorin: fci!ities s stndrd(This sh!! inc!ude open circuits3 short circuits3 nd over !ods( "i:nostics sh!! ,e providedto the individu! circuit !eve!(

Coprehensive CSS sttus infortion nd contro! of the di:nostic routines sh!! ,evi!,!e t the CSS en:ineerin: &or$sttion( This infortion sh!! inc!ude3 s iniu3

the fo!!o&in:

9u!t nd sttus indiction3 inc!udin: discrepnc !rs on u!tip!e pth !o:ic

sstes(

Soft-,utton functions3 inc!udin: nu! test initition3 utotic test

en,!e/teporr dis,!e3 c$no&!ed:e test fi!ure3 etc( These sh!! ,e su,ect topss&ord or $e!oc$ tpe securit

To iniise do&ntie nd ssist intennce personne!3 stnd-!one di:nostic soft&re3runnin: on icrosoft ;indo&s 86I3 sh!! ,e provided &ith the CSS to onitor sste

opertion nd the sttus of !! hrd&re throu:hout the CSS nd ?AN(

In cse of hrd&re fu!t occurrin:3 the di:nostic soft&re sh!! disp! on the #CS/CSSen:ineerin: &or$sttion nd #CS opertor &or$sttion tie stped ddress !octioninfortion nd provide :rphic! presenttion of the fu!t crd !oction to:ether &ithdescriptive fu!t repir instructions(

A!! CSS shutdo&n pths sh!! ,e tested fro input to output utotic!! &ith ne& test,ein: initited t !est ever thirt inutes( This sh!! ,e such tht the testin: of the CSS3e1c!udin: I/% devices3 cn ,e undert$en &ithout the need to defet either inputs or outputs(Hence3 the protection provided , the CSS sh!! not ,e ipired durin: opertion of thedi:nostic routines( The di:nostic routines sh!! invo!ve the :enertion nd onitorin: of

test pu!ses &hich re fst enou:h to not ffect e!ectro-echnic! output devices( If testsho&s tht the e1pected chn:e t the output is not in ccordnce &ith the $no&n CEre!tionship

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The CSS sh!! ,e desi:ned to provide 1iu ese of e>uipent servicin:( A!! necessrhrd&re3 soft&re3 dr&in:s nd test e>uipent re>uired to e1ecute fu!t identifiction sh!!,e provided , the *endor(

*11 Se>e>aton Pho4o5h

*111 Fe In5ut4

The inititin: fie!d input devices for the #S"3 S" nd 9E8 functions sh!! ,e uni>ue to

ech function(

*112 Fe Out5ut4

%utput devices for the ctution of iso!tion/,tter !iit v!ves or e!ectric! drive contro!circuits re the se for ,oth the #S" nd S" functions uired , ,oth=( Se:re:tionof these t&o functions is on! t the !o:ic !eve!3 i(e( outputs3 rsh!!in:3 fie!d c,!es3 fie!dterintion pne!s nd end e!eent fie!d devices re coon(

*12 Intatn> De

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The ,pss sh!! ,e se!f-cnce!!in: either , the inititin: device trnsferrin: to the nor! orhe!th stte3 or fter pre-deterined tie de!( If cnce!!ed utotic!! , the inititin:device the input circuitr sh!! prevent nuisnce trips ,ein: cused , osci!!tion of the inputround the reset v!ue(

Attepted opertion of the ,pss &ith the process in the nor! or he!th stte sh!! hveno effect(

Indiction of the sttus of the ,pss sh!! ,e provided on the opertors conso!e(

*1* Out5ut De9eat

%utput defets sh!! not ,e incorported into the S" function( The desi:n of u!tip!e pth!o:ic sh!! !!o& testin: of the S" function hrd&re(

*1# Out5ut Re4et

In order to iniise the !eve! of opertin: personne! re>uired to run the p!nt fci!ities3 thefo!!o&in: CSS reset phi!osoph sh!! ,e dopted(

*1#1 PSD Re4et

%nce n #S" hs ,een initited3 nu! intervention sh!! ,e re>uired to reset the shutdo&nfunction( This &i!! invo!ve coon reset of the #S" function fro the contro! rooopertor conso!e &hich sh!! reote! reset the shutdo&n v!ves nd ,!o&do&n v!ves ndrestrt otors( This sh!! either ,e on one-,-one reset ,sis or on process :roup reset,sis( The reset fci!ities on the contro! roo opertor conso!e for the #S" function sh!! ,efor the &ho!e function(

The on! e1ceptions sh!! ,e &here no reset fci!it is provided ,ecuse opertion! orsfet re>uireents dend utotic resettin: of the output on reov! of !! ,nor!opertin: conditions ctin: to ho!d the output in the shutdo&n stte(

Attepted opertion of the reset fci!it &ith n #S" re>uest sti!! ctive sh!! hve no effect(

*1#2 ESD Re4et

%nce n S" hs ,een initited3 nu! intervention sh!! ,e re>uired to reset the shutdo&nfunction( This &i!! invo!ve reset of the S" Done fro the contro! roo CC#3 forin: prt ofthe #CS opertor conso!e furniture3 s &e!! s nu! reset of the !tched so!enoids on theshutdo&n nd ,!o&do&n v!ve ctutors nd the nu! restrt of otors fro the centr!contro! roo fter shutdo&n(

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*1#( oto4 an Dute sfet erthin:3 , se:re:tion of different vo!t:e !eve!s nd , coverin:nd !,e!!in: of e>uipent t vo!t:es :reter thn 24* "C(

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*1+2 Eecto-a>netc Com5at6t an Rao FeBuenc Inte9eence

The CSS s offered3 sh!! ,e supp!ied &ith provisions for protectin: :inst sste errorsnd hrd&re d:e resu!tin: fro e!ectric! trnsients on po&er or si:n! &irin:( Thesetrnsients inc!ude those :enerted , s&itchin: !r:e e!ectric! !ods3 , po&er !ine fu!tsnd due to !i:htnin: stri$es &hich induce sur:es on po&er or si:n! c,!es( The IC '000sh!! pp! to !! CSS po&er inputs nd si:n! inputs fro fie!d devices(

The pp!iction of C/R9I protection coponents or confi:urtions such s fi!terin:3

shie!din:3 ini! phsic! discontinuities nd ,ondin: sh!! ,e ep!oed( This inc!udes unitconstruction nd pc$:in: desi:n to ensure es service,i!it nd !so tht the inte:rit ofC/R9I fetures3 such s screenin: nd :s$etin:3 &i!! not ,e de:rded durin: nor!intennce conditions(

R9I protection :inst hrd&re d:e nd sste errors sh!! ,e provided for thee>uipent ,ein: furnished( rrors cused , R9I sh!! not e1ceed 0(' of spn fore1posure to fie!d stren:th of '0 vo!ts/eter over the fre>uenc rn:e of '0 to !000 HD( Acertified test report sh!! ,e re>uired in the propos! to verif this perfornce( The *endor+se>uipent sh!! eet !! pp!ic,!e R9I eissions stndrds( The *endor+s e>uipent sh!!not cuse R9I interference to the #urchser+s hnd he!d rdios( The *endor sh!! provide hnd he!d rdio uenc ,nd= to ,e used for the fctor cceptnce test uipent sh!! ,e desi:ned to operte on re!i,!e 6#S supp! of 240* AC)0HD( The 6#S &i!! ,e supp!ied , others in ccordnce &ith the po&er re>uireents sdeterined , the CSS *endor nd the #urchser( *o!t:e &i!! ,e ) &ith 1iutrnsient vo!t:e depression of 20 nd fre>uenc re:u!tion &i!! ,e 2( This is the on!po&er tht &i!! ,e provided to the CSS e>uipent(

The *endor sh!! provide po&er supp! sstes for the CSS e>uipent ounted in thesste c,inets nd !! fie!d devices ssocited &ith the CSS( At !est .0 spre cpcitsh!! ,e provided(

#o&er supp! siDin: shou!d ssue the fo!!o&in: po&er !odin: for fie!d devices

An!o:ue output devices 0() ;tts(

Interposin: re!s ' ;tt

8s detectors ) ;tts

9!e detectors )() ;tts

So!enoid v!ves '2 ;tts

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A!r horns nd !r ,econs '0 ;tts

The po&er !odin: for !! other fie!d devices

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*1+# n> an Connecton4

A!! &irin: sh!! cop! &ith the re>uireents of IC '200 nd sh!! ,e crried out usin: not!ess thn ' f!e1i,!e strnded3 nne!ed copper conductors nd #*C insu!tion(Insu!tion resistnce sh!! ,e )00 *o!ts( Strnded conductors to ,e continuous! tinned(

The *endor sh!! connect to one side on! of the incoin: nd out:oin: terin! ,!oc$s( Aterin! sh!! ,e !!o&ed for ech incoin: nd out:oin: &ire( No ore thn one &ire is to,e connected to ech side of n one terin!( ;here ore thn one &ire is to ,e

connected on one side for !oopin: purposes3 prefored !in$ or co, ,et&een dcentterin!s sh!! ,e provided(

A!! &irin: sh!! ,e fitted &ith #*C insu!ted crip pins or !u:s( These sh!! ,e &ire pins for'2 conductors nd !u:s for 24* "C po&er distri,ution conductors( Seprte pins or !u:s3s pp!ic,!e3 sh!! ,e used for ech conductor( The siDe of pin or !u: sh!! ,e suited to thesiDe of conductor to ,e terinted nd criped &ith the pin or !u: nufcturer+s pprovedcrip too!( A ethod of strippin: insu!tion &hich does not d:e the &ire sh!! ,eep!oed( ;ires sh!! not ,e ointed or teed ,et&een terin! points(

An !!o&nce sh!! ,e de on the !en:th of &ire t ech terin! to perit cuttin: ndre$in: of the &ire terintion t !est once &ithout interference &ith the in run of the&ire nd !oo(

Terin! ,!oc$s sh!! ,e @!ippon tpe SA@R po!ide tpe test/disconnect $nife terin!suiv!ent= of siDe suit,!e for the prticu!r siDe &irin: ,ein:used( Terin! ountin: sh!! ,e @!ippon terin! ri! tpe TS.2 uiv!ent=( ch terin! sh!! ,e c!er! t::ed &ith terin! nu,er( Terin!s sh!! ,errn:ed in :roups s per their service( A!! spre c,!e cores sh!! ,e terinted intoterin! ,!oc$s nd connected to the instruent erth(

Terin! strips sh!! ,e desi:ned so ech incoin: nd out:oin: c,!e cn ,e terintedsuch tht !! cores of the c,!e fn out in !o:ic! se>uence onto sin:!e uninterrupted

section of the terin! strip( The terin! strips sh!! ,e fi1ed such tht terin! scre& s!otsre visi,!e fro outside the coprtent to fci!itte ese of &ire terintion(

A!! terinted &irin: sh!! hve individu! !ph-nueric! identifiction in the for of8rfop!st uiv!ent= push-on s!eeves(

No e>uipent or terin! ,!oc$/ri! in the sste c,inets sh!! ,e ounted !ess thn400 ,ove the f!oor( No e>uipent or terin! ,!oc$/ri! in the rsh!!in: c,inets sh!!,e ounted !ess thn 200 ,ove the f!oor(

A iniu of )0 sh!! ,e !!o&ed ,et&een ech terin! ro& nd n p!stic s!ottedtrun$in: to perit sufficient c!ernce to fci!itte fnnin: of conductors &hi!st providin: es

ccess for terintions nd identifiction r$ers( Terin!s sh!! ,e ounted on ri!s thtre ttched to ,c$ pn/support nd not direct! to the surfce of the enc!osure(

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Reov,!e en:rved cover p!tes of trnsprent insu!tin: teri! sh!! ,e provided over!! terin!s crrin: :reter thn 24* uired to ,rid:e to hin:ed pne! the inst!!tion rrn:eentsh!! ,e so tht the openin: of the hin:ed pne! &i!! cuse the &irin: !oo to t&ist!on:itudin!! nd not ,end or ru, on pne! ed:e or fce( At no point sh!! n unduestress ,e p!ced upon the &ires( The !oo sh!! ,e protected &ith #*C spir! &ound &rp orf!e1i,!e conduit or e>uiv!ent( ;irin: co!our codin: sh!! ,e

240* AC ctive Bro&n(

240* AC neutr! B!ue(

24* "C Red(

24* "C-

The CSS po&er supp! sh!! hve conditionin:/fi!terin: nd vo!t:e re:u!tion for iunit:inst s&itchin: sur:es3 s re>uired(

ch fie!d circuit sh!! ,e individu!! fused nd CSS !r sh!! ,e :enerted in the cseof fuse fi!ure( These sh!! ,e in the for of resett,!e e!ectronic fuses(

A!! ites sh!! ,e se!ected3 siDed3 constructed nd specified &ith po&er rtin: of sufficient

:nitude to &ithstnd short circuit conditions ssocited &ith the pp!iction(

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*17 CSS S4tem Enco4ue4

*171 $enea

The *endor sh!! supp! CSS sste c,inets nd rsh!!in: c,inets( The CSS sstec,inets nd the rsh!!in: c,inets sh!! ,e phsic!! se:re:ted(

C,inets sh!! ,e the *endor+s or third prt stndrd odu!r construction( Choice ofc,inet tpe uireents sh!! ,e ,rou:ht to the #urchser+s ttention forpprov!(

*172 Stuctua

The CSS sste nd rsh!!in: c,inets &i!! ,e !octed in non-hDrdous re nd sh!!,e in:ress protected to I#)4 s defined in IC 0)25(

The CSS sste nd rsh!!in: c,inets sh!! ,e free stndin: on '00 1 )0 1 C-chnne! i!d stee! press fored or :!vnised p!inth3 &ith ho!es provided in thep!inth for ho!d do&n ,o!ts( Interconnectin: c,!e entr nd fie!d c,!e entr sh!! ,e vi ,otto cut out in ech c,inet uipent&ei:ht nd/or fro dnic !ods e1perienced durin: trnsporttion( ute het dissiption( ;here forcedventi!tion is re>uired3 fns nd ir fi!ters sh!! ,e provided , the *endor( Int$es sh!! ,ethrou:h the !o&er section nd e1hust throu:h the top section( ;here forced venti!tion isre>uired3 the *endor sh!! inc!ude fn fi!ure !r ,ui!t into ech c,inet( This sh!! ,e!red , the CSS throu:h the use of coon CSS unit !r di:it! input(

A!! c,inet sh!! ,e provided &ith sufficient !i:hts( The c,inet !i:hts sh!! ,e door opertednd sh!! operte &ith po&er :enerted &ithin the c,inet(

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*17( Acce44 Doo4

Access to the CSS sste nd rsh!!in: c,inets sh!! ,e fro vertic!! hin:ed doors(Hin:ed doors sh!! ,e ounted on !ift-off tpe hin:es nd sh!! ,e cp,!e of ,ein: s&un:throu:h n n:!e of not !ess thn '00ofro the c!osed position( The !ift-off hin:es sh!! hveune>u! !en:th pins to en,!e the door to ,e refitted &ith ese(

"oors sh!! ,e secured in position , !oc$,!e three point !oc$in: echnis nd !oc$ssh!! hve identic! $es(

"r&in: ho!ders

Suit,!e reov,!e !iftin: !u:s

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in ddition to the initi!istion of CSS po&er( This service sh!! !so inc!ude function! testnd verifiction of the CSS po&er distri,ution nd erthin:(

+ SPARE PARTS

Spre prts &i!! :ener!! ,e he!d , the #urchser on the she!f3 not s hot runnin: spres(A!! spre prts sh!! ,e c!er! r$ed nd identified , the *endor usin: concise t: orseri! nd tpe nu,er( Spre prts sh!! ,e de>ute! protected nd pc$:ed , the*endor to prevent deteriortion of coponents nd contct surfces durin: pro!on:ed

stor:e in the environent! conditions s defined in the Specifiction for Site "t nd6ti!ities(

+1 Stat-u5 an Comm44onn> S5ae Pat4

The *endor sh!! supp! spre prts for strt up nd coissionin:( These &i!! ,e re>uiredin order to void usin: n of the opertion! spre prts( The *endor ust t$e intoconsidertion the reoteness of Site &hen decidin: &hich spres nd &ht >untities reoffered(

+2 O5eatona S5ae Pat4

The *endor sh!! su,it spre prts >uottion for t&o ers continuous opertion( The*endor ust t$e into considertion the reoteness of Site &hen decidin: &hich spres nd&ht >untities re offered(

7 INSPECTION AND TESTIN$

71 $enea

The CSS sh!! ,e su,ect to ri:orous FA nd testin: pro:rs t !! st:es of nufcture(Fu!it ssurnce nd testin: sh!! ,e desi:ned to siu!te s c!ose! s possi,!e !oc!conditions( The testin: pro:rs sh!! ,e ,sed on ISA R#))(' nd out!ine ethods3

procedures nd siu!tion fci!ities proposed(

A!! e>uipent sh!! ,e su,ect to inspection , the #urchser(

The *endor sh!! fford fu!! fci!ities to the Inspector durin: the course of nufcture ndsh!! rrn:e ccess to n Su,-vendor+s &or$s &here necessr( "eti!s of thisre>uireent &i!! ,e reso!ved in pre-inspection eetin:s(

The *endor sh!! ensure tht de>ute notice uisition docuents(

The cceptnce of the &or$ , the Inspector nd/or his re!ese of the e>uipent forshipent sh!! in no & re!ese or re!ieve the *endor fro n responsi,i!it for crrin:out !! of the provisions of this Specifiction nd/or re!evnt docuenttion3 nor does the

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#urchser , such pprov! nd/or re!ese3 ssue n responsi,i!it &htever for suchprovisions(

A!! test nd inspection dt sh!! ,e !e:i,!e inc!udin: the ne nd si:nture of the *endornd3 &here pp!ic,!e3 the Inspector(

A!! defects in teri!s detected s resu!t of testin: sh!! ,e repired or rep!ced , the*endor t no cost to the #urchser( If the correction of n error or defect invo!ves serious!tertions re>uirin: rep!ceent of prts3 the pprov! of the #urchser sh!! ,e o,tined

,efore proceedin: &ith such corrections( A!so3 if the correction of the error re>uires&itnessin: , the Inspector or chn:e in certifictes issued , the Inspector the correctionsh!! ,e proper! corrected nd si:ned , the Inspector(

If n prt of the e>uipent is d:ed fter tests hve ,een cop!eted3 retestin: of theffected prts is ndtor( The ethod of repir sh!! ,e in ccordnce &ith the *endor+sstndrd procedures(

A!! for! testin: &i!! ,e conducted in ccordnce &ith &ritten test procedure( The *endor+sstndrd test procedures nd inspection testin: p!ns uipent ndsi:n! :enertion :er de>ute to siu!te !! inputs siu!tneous! on !oop continin:u!tip!e inputs(

Testin: sh!! ,e crried out , the *endor nd or not ,e &itnessed , the#urchser or the #urchser+s representtive uipent is nufctured nd sse,!ed( The vrious !octions for testin: re deti!ed,e!o&

#re-fctor cceptnce test Conducted t the ori:in! point of nufcture of theCSS(

9ctor cceptnce test Conducted t the ori:in! point of nufcture of theCSS(

St:in: tests Conducted t the st:in: fci!it nointed , the*endor nd pproved , the #urchser(

Site cceptnce test Conducted t the o, site(

Avi!,i!it test Conducted t the o, site(

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"urin: the 9AT3 the CSS sh!! ,e de vi!,!e to the Inspector for sufficient periods toverif stisfctor perfornce( The Inspector &i!! reserve the ri:ht to &itness the entire 9ATs non-prticiptin: o,server( The 9AT procedure &i!! ,e si:ned off , the *endor nd theInspector nd cop of the si:ned off 9AT procedures nd re!ted printouts sh!! ,efurnished to the Inspector t the successfu! conc!usion of the 9AT( Ho&ever3 the 9AT is notn inspection nd test ho!d point(

7* Sta>n> Te4t

The st:in: test &i!! ,e crried out fter !! of the CSS e>uipent hs ,een shipped to thenointed st:in: test site( The st:in: test of the CSS &i!! ,e conducted in conunction&ith the st:in: tests of other e>uipent &ith &hich it ust interfce in order to verif thecorrect opertion of !! interfces(

The *endor sh!! ,e responsi,!e for :enertin: the st:in: test procedures tht sh!! inc!udepss/fi! criteri(

A!! sste HIs sh!! ,e hoo$ed up to the dt hi:h& nd the &ho!e of the fin!confi:urtion dt,se sh!! ,e !oded3 tested nd si:ned off , the Inspector( Sstedi:nostics sh!! ,e e1ercised3 nd fi!ure odes sh!! ,e deonstrted(

A!! e>uipent sh!! ,e ener:ised nd rein ener:ised for the durtion of this test( Thisinc!udes n e1tern!! po&ered e>uipent( "u !ods sh!! ,e fitted in !! !oops &herethis is necessr for o,servin: the correct functionin: of !oop( These du !ods sh!!rein fitted to !! circuits e1cept the circuit under test( To !!o& for c,!e resistnce3 thecircuits under test sh!! inc!ude resistnce to the 1iu v!ue perissi,!e , the *endor+sspecifiction( %utputs sh!! ,e connected to device s sii!r s possi,!e to the fin! fie!de!eent uenti! contro! circuits( These sh!! siu!te !! inter!oc$s nd tie de!s in the sste(

A!! !oops in the sste sh!! ,e tested , pp!in: siu!ted si:n! uipent ssocited &ith !oop sh!! ,e tested s sste(Circuits sh!! :ener!! ,e tested one t tie( Ho&ever3 &here cscde or sii!r contro!sre invo!ved3 these sh!! ,e tested s one cop!ete sste( These tests re not re>uired forc!i,rtion purposes(

7# Ste Acce5tance Te4t

#rior to the coenceent of the SAT3 the fo!!o&in: ctivities &i!! hve ,een perfored ,the #urchser &ith option! technic! ssistnce provided , the *endor

An udit nd inspection of e>uipent received(

A deficienc report &ritten nd pproprite ction t$en to rectif n pro,!es(

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The CSS po&ered up nd function!! tested &ith the pproprite test e>uipent(

The opertor HIs nd peripher!s po&ered up nd tested &ith di:nostic routines(

Counictions est,!ished on: !! coponents of the sste nd tested usin:

the pproprite test e>uipent(

A!! !r sttus3 n!o: nd pu!se inputs3 contro! outputs of ech processor odu!e

chec$ed &ith siu!ted input nd output !ods(

ch n!o: device c!i,rted3 the sste function verified3 fo!!o&ed , the

interro:tion of ech n!o: point nd the opertion of ech fin! contro! e!eent(

The *endor sh!! $e vi!,!e the services of personne! to ssist in the perfornce ofthe SAT( The *endor sh!! supp! !! stndrd nd speci! too!s3 test nd c!i,rtione>uipent necessr for the SAT(

The SAT procedure &i!! ,e derived fro the 9AT nd the st:in: test( The 9AT proceduresh!! ,e odified to t$e ccount of the fie!d environent(

The SAT &i!! ,e perfored s oint effort ,et&een the *endor nd the #urchser( The SAT&i!! deonstrte the function!it of !! hrd&re3 fie!d inputs/outputs nd confi:urtion( TheSAT &i!! ,e &itnessed nd si:ned off , the *endor3 the #urchser nd possi,! third prtnd sttutor representtives(

7+ Auireent durin: the vi!,i!it testconducted , the #urchser3 the *endor sh!! ,e responsi,!e for repirin: or up:rdin: theCSS uireent( The #urchser &i!! thenrepet the vi!,i!it test(

The vi!,i!it test &i!! ,e conducted concurrent! &ith nor! p!nt opertions(

77 Sho5 In45ecton

The Inspector &i!! periodic!! visit the *endor shop fci!ities nd inspect sste pro:ressfro hrd&re nd soft&re perspective in ccordnce &ith Inspection nd Test #!n(

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78 Cet9cate4 o9 Acce5tance

At the stisfctor conc!usion of the 9AT the st:in: test nd the SAT3 n ppropritecertificte of cceptnce sh!! ,e provided , the *endor(

Attched to these certifictes sh!! ,e !! test records nd other pertinent docuenttion(These sh!! for prt of the nufcturer+s "t Report

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#rior to strt of nufcture3 the *endor sh!! su,it !! dr&in:s for the #urchserspprov!(

UAs-,ui!t revisions sh!! ,e prepred nd su,itted s fin! issue( An infortion or dtrevised durin: st:in: tests or SAT sh!! ,e provided ,efore the coenceent of thevi!,i!it test( ch dr&in: sh!! ,e c!er! r$ed UAs-,ui!t nd dted(

* De4>n Inte9ace4

The #urchser &i!! provide the *endor &ith the fo!!o&in: infortion

CSS I/% schedu!e inc!udin:3 ,ut not !iited to3 the fo!!o&in: infortion for ech !oop

T: nu,er

Service description

I/% tpe

I/% rn:e

I/% unitsA!r settin:s nd !r ess:es

#ipin: nd instruenttion di:rs

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# O5eaton an antenance anua4

%pertions nd intennce nu!s

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APPENDI. A

APP%ICA!%E CODES; STANDARDS AND STAT'TOR" RE&'IREENTS

IS% 40' IS% etric He1:on Coerci! Bo!ts nd scre&s(

IS% 40.2 IS% etric He1:on Nuts3 Inc!udin: Thin Nuts3 S!otted Nuts ndCst!e Nuts(

IC 0)25 "e:rees of #rotection #rovided , nc!osures for !ectric!>uipent uireents for !ectric! Inst!!tions

A#I R# ))4 #rocess Instruenttion nd Contro!

IA-RS-2.2 Interfce ,et&een "t Terin! >uipent uipent

Date post:	04-Jun-2018
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