SPARE PARTS LIST GEAR M83-M85 SERIES - Montanari...

M83 ediz 11/07 rel 01 ing

SPARE PARTS LIST GEAR

M83-M85 SERIES

CONTENTS

INTRODUCTION ................ Errore. Il segnalibro non è definito. PLATES ........................................................................................ 3 MAIN BRAKE ............................................................................... 4 MOTOR AXIS

Worm shaft R01 ..................................................................... 7 Worm shaft R00 ..................................................................... 7 Motor conic coupling flywheel version ................................. 11 Motor cilindric coupling flywheel version.............................. 11 Encoder coupling ................................................................. 12

PULLEY AXIS M83 – M83 brake predisposed ............................................ 13 M83B .................................................................................... 15 M85 – M85 brake predisposed ............................................ 17 M85B .................................................................................... 19 M83AL .................................................................................. 21 M83AL brake predisposed ................................................... 22 M83ALB ............................................................................... 23

APPROVALS AND VERSION HISTORY ................................... 25

2-(25)

MONTANARI GIULIO & C. S.r.l.

41100 MODENA (Italy) – Via Bulgaria,39 –Tel. +39 059 45.36.11 –Fax +39 059 31.58.90

www.montanari-giulio.com - E-mail: [email protected] M83 ediz 11/07 rel 01 ing

1. INTRODUCTION

(GB) – EXPLODED VIEWS AND LIST OF COMPONENTS

We enclose exploded views of the parts to be replaced.

All replacement operations must be carried out by professionally qualified personnel.

If you wish to order spare parts it is absolutely necessary to specify the following:

1. Serial number of the machine.

2. Model of the machine.

3. Production year of the machine.

Those data are shown in the plate of the machine.

4. Code n° of the part to be replaced, needed quantity and description.

Those data are give in the spare parts list (see fig. 1).

A precise and careful indication of the above data will allow our Assistance Centre to answer

you quickly and precisely. Spare parts list

WARNING ! The information in this publication was correct and up to date at the time of printing. Since our

Company constantly tries to improve its products it is possible that some construction modifications may

affect the processes described. If differences are noted, refer to a sales and assistance centre in

order to eliminate any doubt.

3-(25)




2. PLATES

Tav 83/20-11/07-01

Pos Cod Description Qty

1 GEAR DATA PLATE 1

3 GEAR MODEL PLATE 1

6 GEAR MODEL PLATE 1

4 AUXILIARY FAN PLATE 1

5 MOTOR PLATE 1

4-(25)




3. MAIN BRAKE

3.1. MODEL EM01

tav 30-09/07-01


2 5049010739 BRAKE SHOE MOD.9101 M73-M75-M83-M85-PENTA P49007902 2

2 5049015068 BRAKE SHOE (ONE SPEED) MOD.9101 M73 FERODO 3816 F 2

3 5049000133 BRAKE SHOE PIN T49000133 2

4 5049000136 SPRING WASHER T49000136 2

5 5249000509 BRAKE SHOE SPRING T49000509 2

6 5249000146 WASHER DIAM.30x12,5x5 T49000146 2

11 9310558912000Z NUT M12 UNI 5589 GALVANIZED 2

12 9110573912055Z SCREW T.E. M 12X55 UNI 5739 GALVANIZED 2

14 9110573210100Z SCREW T.T. M 10X100 UNI 5732 GALVANIZED 2

15 9310558810000Z NUT M10 UNI5588 GALVANIZED 4

17 9110573912035 SCREW T.E. M12X35 UNI 5739 2

18 MA… BRAKE MAGNET EM01 1

5-(25)




3.2. MODEL EMS00

Pos Code Description Qtà

1 5049024216 FIXING PLATE RIGHT SIDE 1

2 5049024217 FIXING PLATE LEFT SIDE 1

3 5049000133 BRAKE SHOE PIN 2

4 5049023191 SPRING WASHER 2

5 5249000509 BRAKE SHOE SPRING 2

6 5049024797 MICROSWITCH SUPPORT 2

7 5049010739 BRAKE SHOE 2

8 7049023820 MAGNET EMS00 1

9 5049015649 MICROSWITCH LEVER 2

10 5249010124 MICROSWITCH “V4” 4

6-(25)




Pos Cod Descrizione Qtà

14 9110573210090Z SCREW T.T. M10x90 ZINC. 2

15 9310558810000Z NUT M10 4

16 9310558802000 NUT. M2 8

17 9110573912025Z SCREW TE. M12x25 ZINC. 2

18 9110573906020 SCREW T.E. M6X20 2

19 92RZS00006000 WASHER SCHNORR D6 2

20 9110610702010Z SCREW T.C.C.I. M2x10 ZINC. 8

21 9310558912000Z NUT M12 ZINC. 2

22 9110573912050Z SCREW T.E. M12x50 ZINC. 2

23 9110573906020 SCREW T.E. M6X20 2

24 92RZS00006000 WASHER SCHNORR D6 2

25 9210659212000 WASHER D12 2

7-(25)




4. MOTOR AXIS M83 4.1. Worm shaft (version R01 since 2002)

tav 83/41-11/07-01


1 5049012500 CARTER M83 MOD. 12500 V49012985 1

2 5049015610 CARTER M83-M85 MOD.12520 BRAKE 1

3 5049004015 METAL OIL SEAL M73/M83 S49004015 1

4 VC… WORM + WORM WHEEL 1

5 5249009623 NILOS RING 6210 JV 1

6 5249000147 BEARING 7210 BECBP 2

7 5049008233 SPECIAL RINGDIAM.50X82X0,5 T49008233 1

8 5249009160 RING NUT M50X1.5 KMTA10 1

9 5249003597 SEAL BASL 33X50X6 T49003597 1

10 5249000218 O-RING TYPE A194 1

11 5049012510 BEARING COVER M83-M85 S49012510 1

12 5049009704 BRAKE DRUM M73-M75-M83-M85 MOD.9704 R49009704 1

13 5249000146 SPECIAL RINGDIAM.30x12,5x5 x TUTTI T49000146 1

14 GM32000011 MOTOR COULPING M83/M85 DIAM.32 R33 (3 FORI) 1

15 E… MOTOR 1

19 CP73758385 BUSHING 1

20 5249013978 O-RING TYPE A 142 T49003113 1

8-(25)





21 9110573908020 SCREW T.E. M8X20 UNI 5739 3

22 92RZS00008000 WASHERSCHNORR D.8 3

23 9410660410035 KEY A10X8X35 UNI 6604 1


25 9110573912045 SCREW T.E. M 12X45 UNI 5739 4


27 9110573912035 SCREW T.E. M12X35 UNI 5739 1

29 9110573910035 SCREW T.E. M10X35 UNI 5739 3


40 FE00000001 STANDARD ENCODER KITM73 M75 S49004026 1

9-(25)




4.2. Worm shaft (version R00 before 2002)

tav 83/42-11/07-01


1 5049012500 CARTER M83 MOD. 12500 V49012985 1

2 5049009161 RING NUT SPEC. M83 M85 1

3 5049004015 METAL OIL SEAL M73/M83 S49004015 1

4 VC… WORM + WORM WHEEL 1

5 5249009623 NILOS RING 6210 JV 1

6 5249000147 BEARING 7210 BECBP 2

7 5049008233 SPECIAL RING DIAM.50X82X0,5 T49008233 1

8 5249009160 RING NUT M50X1.5 KMTA10 1

9 5249000219 SEAL 40X56X8 T49000219 1

10 5249000141 O-RING A211 T49000141 1

11 5049006306 BEARING COVER MOD.9505 S49006306 1

12 5049002712 BRAKE DRUM M83-85 (MOD.6005)

13 5049019458 SPECIAL RING DIAM.50x12,5x8 T49019458 1

14 GM32000005 MOTOR COULPING M83 DIAM.32 (4 HOLES) 1

15 E… MOTOR 1

19 CP73758385 BUSHING 1

20 5249013978 O-RING A 142 T49003113 1

10-(25)





21 9110573908020 SCREW T.E. M8X20 UNI 5739 3

22 92RZS00008000 WASHER SCHNORR D.8 3

23 9410660410035 KEY A10X8X35 UNI 6604 1


25 9110573912045 SCREW T.E. M 12X45 UNI 5739 4


27 9110573912035 SCREW T.E. M12X35 UNI 5739 1

29 9110573910035 SCREW T.E. M10X35 UNI 5739 3


40 FE00000001 STANDARD ENCODER KIT M83 M85 1

11-(25)




4.3. Conic flywheel coupling motor

tav 83/43-11/07-01


17 VS… FLYWHEEL 1

18 5049019460 FLYWHEEL HUB WASHER D40 T49019460 1

31 5249023054 THEETH WASHER D12 1

33 9112573912040 SCREW T.E. Cl.10.9 M12X40 UNI 5739 1

30 9410660410050 KEY A10X8X50 UNI 6604 1

32 92RZS00012000 SCHNORR WASHER D.12 1

4.4. Cilindric flywheel coupling motor

tav 83/44-11/07-01


17 VS… FLYWHEEL 1

32 92RZS00012000 SCHNORR WASHER D.12 1

33 9110573912035 SCREW T.E. M12X35 UNI 5739 1

18 5049019458 WASHER DIAM.50x12,5x8 1

31 9110573910035 SCREW T.E. M10X35 UNI 5739 3

16 MZ38000005 FLYWHEEL HUB D.38 1

30 9410660410050 KEY A10X8X50 UNI 6604 1

12-(25)




4.5. Encoder kit

tav 83/45-11/07-01


41 5249003114 V-RING BASL 30X40X7 T49003114 1

42 5049001327 THREADED PIN FOR ENCODER COUPLING T49001327 1

43 5249017277 GERIT JOINT R+W ECOFLEX HOLES 11-11 S49017194 1

44 EN00000001 ENCODER TK1024 PP/LD + 10 MT.CABLE S49018788 1

45 5049004022 DYNAMO-ENCODER FLANGE M73 MOD.9005 R49004022 1

50 9110573906025 SCREW T.E. M6X25 UNI 5739 3

51 9210659206000 WASHER 06 UNI 6592 3

52 9310558806000 NUT M6 UNI 5588 3

13-(25)




5. PULLEY AXIS 5.1. M83 – M83 brake predisposed

tav 83/51-11/07-01


1 5049004008 SLOW SHAFT COVER T49004008 1

2 VC… WORM + WORM SHAFT 1

3 5049007970 FLANGE (MOD. 9501/2) P49007970 1

4 MP32000001 PULLEY HUB MOD.3005 M83-M93 P49006041 1

5 PT… PULLEY 1

6 5049002609 ROPE GUARD PIN D.18 L=160 T49002609 1

7 5049011204 ROPE GUARD SUPPORT M73-M83-M93 T49011204 1

8 5249010150 COVER TYPEDTMK 84133 D45 T49010150 1

9 5249000033 OIL COVER T49000033 1

10 5249000031 LEVEL OIL CAP 3/4`` GAS T49000031 1

11 5249001754 CONIC OIL CAP 3/8 GAS T49001754 1

12 5549000134 SLOW SHAFT LOCKING RING MD 9012 T49000134 1

13 5249000609 RUBBER RING M83 T49000609 1

14 5249000148 O-RING TYPE A346 T49000148 1

17 9410660416060 KEY A16X10X60 UNI 6604 1

18 9310747314000 SELF LOKING NUT M14 UNI7473 6


14-(25)






21 9110573912040 SCREW T.E. M 12X40 UNI 5739 1

22 9110573912035 SCREW T.E. M12X35 UNI 5739 6

23 9110573714050 SCREW T.E. M14X50 UNI 5737 6

24 9310558912000Z SPECIAL NUT M12 UNI 5589 1

40 BRAKE KIT 1

41 VC… WORM + WORM SHAFT BRAKE 1

42 5049014244 SLOW SHAFT FLANGE MOD.14244 BRAKE M83-85 P49014244 1

43 9410660422070 KEY A22X14X70 UNI 6604 1

45 9510743505800 SEEGER 58 UNI7435 1

46 5049019919 PRED BRAKE PROTECTION 1

47 9110593112040 SCREW T.C.E. M12X40 UNI5931 5

15-(25)




5.2. M83B - brake

tav 83/52-11/07-01


1 5249022057 BRAKE VAR08 SZ 1000/1000 103/207VDC A2 1

1 5249022509 BRAKE MAYR DUPLOSTOP 400 207V ART.8176300 A2 1


3 5049007970 FLANGE (MOD. 9501/2) P49007970 1


5 PT… PULLEY 1




9 5249000033 OIL COVER T49000033 1



12 5549000134 SLOW SHAFT LOCKING RING MOD 9012 T49000134 1

13 5249000609 RUBBER RING M83 T49000609 1

14 5249000148 O-RING TYPE A346 T49000148 1

15 5049022054 WARNER-MAYR COUPLING FLANGE A2 1


18 9310747314000 SELF LOKING NUTM14 UNI7473 6



16-(25)





21 9110573912040 SCREW T.E. M 12X40 UNI 5739 1

22 9110573912035 SCREW T.E. M12X35 UNI 5739 6

23 9110573714050 SCREW T.E. M14X50 UNI 5737 6


25 9510743505800 SEEGER 58 UNI7435 1

26 9110593112040 SCREW T.C.E. M12X40 UNI5931 5

27 9410660422070 KEY A22X14X70 UNI 6604 1

28 9410660416060 KEY A16X10X60 UNI 6604 1

17-(25)




5.3. M85 – M85B brake predisposed

tav 83/53-11/07-01




3 5049007970 FLANGE (MOD. 9501/2) P49007970 1


5 PT… PULLEY 1



8 5249016485 NIPPLE CAP UNI 7663 T49016485 1

9 5249000033 OIL COVER T49000033 1




13 5249000609 RUBBER RING M83 T49000609 1

14 5249000148 O-RING TYPE A346 T49000148 1

15 5249002595 RING NUT M70X2 KM14 1

16 5249018510 NIPPLE UNI 7663 TYPE C M6-5.8 1

18-(25)





17 5049006042 BEARING COVER M85 1

18 5249002715 BEARING 21309E 1

19 5049016239 SPECIAL RING EXTERNAL SUPPORT M85 1

20 5049012726 EXTERNAL SUPPORT M85 1

21 5049006330 COMPLETE EXTERNAL SUPPORT M85 1

22 5249015993 COMPENSATION BEARING RING 1

23 5249002596 SAFETY WASHER MB14 D.70 1

26 9110573906012Z SCREW T.E. M6X12 UNI5739 3

27 9410660416060 KEY A16X10X60 UNI 6604 1




31 9110573912040 SCREW T.E. M 12X40 UNI 5739 1

32 9110573912035 SCREW T.E. M12X35 UNI 5739 6

33 9110573714050 SCREW T.E. M14X50 UNI 5737 6


41 VC… WORM + WORM SHAFT BRAKE 1


43 9410660422070 KEY A22X14X70 UNI 6604 1

45 9510743505800 SEEGER 58 UNI7435 1


47 9110593112040 SCREW T.C.E. M12X40 UNI5931 5

19-(25)




5.4. M85 Brake

tav 83/54-11/07-01 Pos Cod Description Qty

1 5249014195 BRAKE VAR08 SIZE 800 103/207 VDC P49014195 1

1 5249022509 BRAKE MAYR DUPLOSTOP 400 207V ART.8176300 T49004008 1


3 5049007970 FLANGE (MOD. 9501/2) P49007970 1

3 5049007970 FLANGE (MOD. 9501/2) P49007970 1


5 PT… PULLEY 1



8 5249016485 NIPPLE CAP UNI 7663 T49016485 1

9 5249000033 OIL COVER T49000033 1



12 5249010150 COVER TYPE DTMK 84133 D45 T49010150 1

20-(25)





13 5249000609 RUBBER RING M83 T49000609 1

14 5249000148 O-RING TYPE A346 T49000148 1

15 5249002595 RING NUT M70X2 KM14 1

16 5249018510 NIPPLE UNI 7663 TYPE C M6-5.8 1

17 5049006042 BEARING COVER M85 1

18 5249002715 BEARING 21309E 1

19 5049016239 SPECIAL RING EXTERNAL SUPPORT M85 1

20 5049012726 EXTERNAL SUPPORT M85 1

21 5049006330 COMPLETE EXTERNAL SUPPORT M85 1

22 5249015993 COMPENSATION BEARING RING 1

23 5249002596 SAFETY WASHER MB14 D.70 1


26 9110573906012Z SCREW T.E. M6X12 UNI5739 3

27 9410660416060 KEY A16X10X60 UNI 6604 1




31 9110573912040 SCREW T.E. M 12X40 UNI 5739 1

32 9110573912035 SCREW T.E. M12X35 UNI 5739 6

33 9110573714050 SCREW T.E. M14X50 UNI 5737 6


35 9410660422070 KEY A22X14X70 UNI 6604 1

36 9110593112040 SCREW T.C.E. M12X40 UNI5931 5

37 9510743505800 SEEGER 58 UNI7435 1

21-(25)




5.5. M83AL – long shaft

tav 83/55-11/07-01




3 5049007970 FLANGE (MOD. 9501/2) P49007970 1


5 PT… PULLEY 1

6 5249000909 COMPLETE SUPPORT SNH518 TG 1

7 5249000148 O-RING TYPE A346 T49000148 1


9 5249000033 OIL COVER T49000033 1




13 5249000609 RUBBER RING M83 T49000609 1




21 9410660416060 KEY A16X10X60 UNI 6604 1

22 9110573912035 SCREW T.E. M12X35 UNI 5739 6

23 9110573714050 SCREW T.E. M14X50 UNI 5737 6

22-(25)




5.6. M83AL – long shaft brake predisposed

tav 83/56-11/07-01




3 5049007970 FLANGE (MOD. 9501/2) P49007970 1


5 PT… PULLEY 1


7 5249000148 O-RING TYPE A346 T49000148 1


9 5249000033 OIL COVER T49000033 1




13 5249000609 RUBBER RING M83 T49000609 1


17 9410660422070 KEY A22X14X70 UNI 6604 1




21 9410660416060 KEY A16X10X60 UNI 6604 1

22 9110573912035 SCREW T.E. M12X35 UNI 5739 6

23 9110573714050 SCREW T.E. M14X50 UNI 5737 6

24 9110573912040 SCREW T.E. M 12X40 UNI 5739 3

25 9510743505800 SEEGER 58 UNI7435 1

23-(25)




5.7. M83ALB – long shaft brake

tav 83/57-11/07-01


1 5249014195 BRAKE VAR08 SIZE 800 103/207 VDC P49014195 1

1 5249022509 BRAKE MAYR DUPLOSTOP 400 207V ART.8176300 T49004008 1


3 5049007970 FLANGE (MOD. 9501/2) P49007970 1


5 PT… PULLEY 1


7 5249000148 O-RING TYPE A346 T49000148 1

8 5249010150 COVER TYPE DTMK 84133 D45 T49010150 1

9 5249000033 OIL COVER T49000033 1




13 5249000609 RUBBER RING M83 T49000609 1



17 9410660422070 KEY A22X14X70 UNI 6604 1



24-(25)






21 9410660416060 KEY A16X10X60 UNI 6604 1

22 9110573912035 SCREW T.E. M12X35 UNI 5739 6

23 9110573714050 SCREW T.E. M14X50 UNI 5737 6

24 9110573912040 SCREW T.E. M 12X40 UNI 5739 5

25 9510743505800 SEEGER 58 UNI7435 1

25-(25)




6. HISTORY AND APPROVALS

Created: Matteo Molinari 28/11/07 Checked: Approved:

REVISIONS

tipo data Description rel autore

bozza 28/11/07 Prima emissione 01 m. molinari

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