SPC DataLyzer® SpectrumSPC DataLyzer® Spectrum

Partner for the Solar Industry

• DataLyzer International• SPC Philosophy DataLyzer • Functionality and specifications• Implementation and support • Why choose DataLyzer Spectrum ?

Contents

DataLyzer International

• DataLyzer International (formerly SCS) founded 1979• Located in Detroit Michigan USA• DataLyzer Spectrum 4th generation of DataLyzer

software • Sales world-wide in all continents.• More than 3000 companies world-wide work with

DataLyzer Software• Offices in Detroit Michigan, Netherlands, UK and India

References Solar and Semiconductor Industry

• STMicroelectronics : World-wide all back end plants (SPC, Gage management, Electronic PPAP)

• AMD• Microsemi• Scheuten Solar• Solland Solar• Photovoltech

SATELLITE

MODULE(Localized Process Control)

Operator Level (Control Layer)

PROCESSPROCESSINPUT 7M’sINPUT 7M’s OUTPUTOUTPUT

MEASUREMEASURE

REGISTERANALYZEDECIDE

REGISTERANALYZEDECIDE

OPERATOROPERATOR

ADJUSTADJUST

Production Support Level(Improve Layer)

IMPROVEIMPROVESPECTRUM HUB

MODULEMANAGE and IMPROVE

SUPERVISORR&D

MAINTENANCE

SUPERVISORR&D

MAINTENANCE

PROBLEM SUPPORT

PROCESSPROCESSINPUT 7M’s OUTPUT

MEASUREMEASURE

REGISTERANALYZEDECIDE

REGISTERANALYZEDECIDE

OPERATOROPERATOR

ADJUSTADJUST

REPORTS

MANAGEMENTMANAGEMENT

TARGETS

INPUT 7M’s

IMPROVEIMPROVE

PRODUCTION SUPPORT

PRODUCTION SUPPORT

PROBLEM

PROCESSPROCESSOUTPUT

MEASUREMEASURE

REGISTERANALYZEDECIDE

REGISTERANALYZEDECIDE

OPERATOROPERATOR

ADJUSTADJUST

CONTROLIMPROVE

MEANSMEANS

PLANNING

SUPPORT

INPUT 7M’s

PROCESSPROCESSOUTPUT

CONTROLIMPROVEPLANNING

SATELLITE

MODULELocalized Process Control

ADJUSTADJUST

OPERATOROPERATOR

WIZARD

MODULE

MEASUREMEASURE

REGISTERANALYZEDECIDE

REGISTERANALYZEDECIDE

MEANSMEANS IMPROVEIMPROVESPECTRUM HUB

MODULEMANAGE and IMPROVE

EXECUTIVE MODULEPLANNING and REVIEW

PRODUCTION SUPPORT

PRODUCTION SUPPORT

PROBLEM SUPPORT

REPORTS TARGETS

MANAGEMENTMANAGEMENT

Functionality DataLyzer First loop

• Off-line data entry • Manual data entry (product characteristics, visual

inspection, process parameters)• Automatic data entry (eg Laser, Resistance) • Scrap registration (Breakage)• Break down analysis (OEE)

• On-line data entry • Oven, Laser, Flasher, Vision, Stringer, Laminator,

Microcrack tester, etc• Automatic import parameters (Batchnrs, Serienrs, Material

Batchnrs, Machine settings etc)• Data logging

• Operator support

Functionality DataLyzerSecond, third loop

• Integration with FMEA and Gage Management• Handling out of control procedure • Automatic alerts (E-mail)• Dash board• Data analysis • Full tracking and tracing linking all steps of the process• Full multi vari analysis on all factors• Management reporting

Business systems: (Level 4 ERP, MRP, BI, CRM, LIMS, WMS, PLM, APS..)

Operations

Definition

Operations

Capability

Operations

Request

Operations

Response

DetailedScheduling

Resource Management

Dispatching

DefinitionManagement

ExecutionManagement

Geneology & Tracking

Data Collection

Performance analysis

Control systems: (Level 0,1 &2: PLC, Scada, HMI, PC, Scanners, …)

ISA 95 Model for

MES

DataLyzer® Spectrum and MES systems

DataLyzer Spectrum

DataLyzer® Spectrum and MES systems

• DataLyzer is used stand-alone • DataLyzer is used in combination with MES systems as

specific module to perform process control and monitor operations response

• MES system and DataLyzer are integrated

DataLyzer Spectrum

DataLyzer Spectrum

• To get a full guided tour click on:

Note: Internet access is required to run the guided tour

Report Examples

HTML Report Examples

Consolidated status

Recalculating control limits

Multi vari on all factors

Consolidated status SPC

SPC Summary 2005

34 38 4167 77 77

2328 28

3934 37

98 88 8567 57 54

0%

20%

40%

60%

80%

100%

Jan Feb Mar Apr May Jun

Ppk < 1 orOOC > 6 %

Ppk > 1

Ppk > 1.67

DataLyzer Gage Management System

• DataLyzer Gage Management integrates with DataLyzer Spectrum

• TS 16949 Calibration and MSA requirements will be implemented with use of DataLyzer Gage Management system.

Note: Internet access is required to see guided tour

Implementation Activities

• We have more than 25 years of experience with implementation of SPC

• World wide network of experienced consultants• On site training, implementation and consultancy is

possible• There are a number of specific tools available to

implement SPC efficiently like manuals, training software, white papers etc etc

Why DataLyzer® System for Solar

• World class SPC system based on more than 25 years of experience

• System available in 14 languages which facilitates customer reports in language of the customer and better acceptance of the DataLyzer system in sites in different countries

• Specific solutions for wafer, cell and module manufacturing

Why DataLyzer® System

• Typical Results after implementation of DataLyzer• Responsibilities for continuous improvement are clearly

established within organisation • Improved quality (Better capability)• Less rejects and breakage• Improved productivity • Positive feedback from customers about implemented

control methodology

• ROI typically varies from 2 – 6 months