The Press®
MAY 2010VOL. 30 NO. 8
SPE MiSSion: To promote and provide the knowledge and education of plastics and polymers worldwide.
please plan to attend!For Reservations call LUCY at Penn State (814) 898-6146 or e-mail [email protected]
THURSDAY MAY 20 2010
ovERviEw oF
in-MoLD SEnSing SPEAKER: BRAD JoHnSon SPE’s 2010 “Engineer of the Year”
The use of pressure and temperature in-mold sensing will be discussed in this short tutorial. The types of sensors available, the installation of the sensors, placement of the sensors, and the setting up of a process monitoring or control strategy will all be covered. In addition, demonstrations of some of the uses of sensors will be given in Penn State’s processing lab.
Place: PENN STATE BEHREND, REDC 236, 5101 Jordan Road, Erie
Time: 6:00 P.M. - SOCIAL 6:30 P.M. - DINNER BuffET Speaker to follow
Menu: Buffet to include: Louisiana Lickers and Golden Garlic Wings, Sausage with Peppers, Meatballs, Pierogies, Breadsticks, Pop and Water
Cost: $19.00 per person and you can cancel up until Wednesday, otherwise all reservations will be charged. For those who show up without a reservation there is a price penalty of $5.00
Students: A fixed price for student members of $10.00 for dinner has been set for 2009-2010, not including the September and December meetings or the Golf Outing.
SPE goLF oUTing - THURSDAY, AUgUST 19 !RivERSiDE goLF CoURSE - DETAiLS inSiDE
President'sMessageJonMeckley2009/10 oFFiCERS
AnD BoARDPresident / Past President
JON MECKLEY 814-898-6147
President-ElectROBERT COONEY
Plastikos814-868-1656
Treasurer / FinanceDENNIS SANDERS
SecretaryLUCY LENHARDT
Newsletter / EESCCATHERINE MIKOVICH
AwardsSHELLY CZULEWICZ
MembershipJEFF EXLEY
898-1731 [email protected]
Fund-Raising / Special EventsDON McMILLEN
774-2970 [email protected]
Student Chapter AdvisorJON MECKLEY
National Councilor / PublicityBRIAN YOUNG
Program / House / ScholarshipsBOARD OF DIRECTORS
Support / AlternateMARK DeHAVEN
JASON WILLIAMSPenn State, Engineering
814-898-6142MASON MYERS
Beaumont Technologies, Inc.814-899-6390
2
THE PRESSis printed September, October, November, January, February,
March, April and May by the Society of Plastics Engineers,
NW Pennsylvania Section3030 West 25th Street,, Erie, PA 16506 and is provided free to our supporters.
SPE nATionAL EXECUTivE CoMMiTTEEPRESiDEnT - wiLLiAM JJ o'ConnELL
Vice President / SecretaryJames S. Griffing
Vice PresidentVijay Boolani
Vice PresidentDaniel Cykana
Vice PresidentDr. Vassilios Galiatsatos
Executive Director & CEOSusan E. Oderwald
President-ElectDr. Paul G. Andersen
Senior Vice PresidentKen J. Braney
Vice President / TreasurerBarbara Arnold-Feret
Vice PresidentDr. Brian P. Grady
Vice PresidentScott Owens
Vice PresidentJon Ratzlaff
Vice PresidentDr. Austin Reid
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May2010
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Hello ..... it is hard to believe that it has been two years since I took over as President of this Section. I have tried to find speakers that were of interest to the local section. I hope you found them interesting. I enjoyed the last two years. The NWPA Board of Directors has been a great group and I am glad I got to work with them. Rob Cooney will be taking over as President in June. It has been a great experience being your president.
This will be the last newsletter until August. We will be putting out in-formation on the Golf Outing before the next newsletter. Please help support the event by sponsoring or just going out for 18 holes!Please remember to renew your SPE membership. If you know someone who is not a member, please urge them to join.This month, we are having Brad Johnson from Penn State pres-ent a mini seminar on using transducers in injection molding. It has been a few years since we tried to do something like this and I hope you will attend. I look for-ward to seeing you at the meeting.
JonSPE TOTAL MEMBERSHIPMarch 31, 2009 ......16,672March 31, 2010 ......14,847
VARIAncE: 1,825
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AnD
PRiME RiB BUFFETTHURSDAY, AUgUST 19, 2010
RivERSiDE goLF CoURSE24527 RoUTE 19, CAMBRiDgE SPRingS
REgiSTRATion: 12:00 noon SHoTgUn START: 1:00 P.M. PRiME RiB BUFFET: 6:00 P.M.gREEnS FEE: $65.00 DinnER onLY: $35.00
CORPORATE SPONSORSHIP CAN BE ACHIEVED IN THE FOLLOWING WAYS:1. SponsorGolfHoleEventfor$100.00Each2. 200Promotionaland/orLogoGiveaways3. GiftofCashorMerchandiseforDoorPrizeDrawings
fOR SPONSORSHIP INfORMATION PLEASE CONTACT:LYNZIE COLLARD AT 716.982.8256
ovER $1,700 in CASH & PRiZESDRINKS AND HOT DOGS www.riversidegolfclub.comSCRAMBLE FORMAT
Golf only $65.00 per person Dinner and Golf - $100.00 per person Foursome - Golf Only - $260.00 Foursome - Golf and Dinner - $400.00 Hole Sponsor - $100.00 New Sponsor Sign - $30.00
NAME ______________________________________________PHONE _____________________________________________
COMPANY __________________________________________ E-MAIL _____________________________________________
FOURSOME NAMES ______________________________________________________________________________________
SPACE IS LIMITED! Please enclose check payable to NWPA SPE for the proper amount and mail to: Lucy Lenhardt, Penn State Erie, REDC 128, 5101 Jordan Road, Erie, PA 16563
DinnER AnD goLFMUST BE PAiD in ADvAnCE
DEADLinE iS AUgUST 17, 2010"substitutions may be made for players wHo
cannot attend, but tHere are no refunds"
nwPA SPE 64TH
Cash Bar at Dinner
May20104
3D SOLIDWORKS® MOLD DESIGN • 2D DRAWINGS
David St.GeorgeTool [email protected]
EBCO PARK2221 Peninsula Drive
Erie, PA 16506814.833.4232
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MOLD - TOOL - PRODuCTION MACHININGCNC - EDM - GRINDING
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DEAN M. TABICH, [email protected]
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caps/plugs and other custom molded components
JEFF HINDMAN Vice president sales and marketing
1655 WEST 20TH STrEET • ErIE, PA 16502-2192(814) 455-8085 • 800-344-7584 • FAX (814) 453-4381
attendeesattheaprilMeeting
thanksfor
attending!
Pierre Aubrey, ShapegrabberDenny Sanders, Sanders ToolLucy Lenhardt, PSUBruce Buchman, Tri-Penn ToolGiza GruenwaldLynzie Collard, AccudynHank Graygo, HFG EngineeringJon Meckley, Penn StateRichard Deeter, Deeter ToolRob Cooney, PlastikosNick Schroeck, PlastikosBruce Doppleheuer, Rhetech ColorJason Williams, PSUBrian Young, PSUBrad Johnson, PSUKevin Ginn, Superior Tool and DieMark DeHaven, Xcell ToolChris Hanes, MicromoldChris Graves, studentLarry Tobin, studentJessica Patz, studentMatt Robb, studentSid Carson, studentJustin Schmader, studentShane Appel, studentShelly Czulewicz, Encore
aboutourspeaker-BradJohnsonBrad has been teaching in Penn State Erie’s plastics engineering technology program since 1994. Prior to joining Penn State, he accumulated eleven years of industrial experience, most of which were spent as program manager, design engineer, project/processing engineer, and production supervisor at Osram Sylvania. His primary expertise is in injection molding and process optimization. Along with developing some of the processing classes, he has also taught plastic materials and quality control classes while at Penn State. Brad holds bachelor’s and master’s degrees in chemical engineering from Virginia Tech. He was recently named SPE’s 2010 “Engineer of the Year” for the Injection Molding Division.
a Milacron Company www.dme.net 800.626.6653
Driven. Dedicated. Determined. That’s today’s D-M-E, as we strive to help customers succeed. Across the globe, we’re expanding our strategic partnerships. Streamlining our manufacturing centers of excellence. Aggressively developing new products that meet emerging challenges. And working harder than ever to deliver the best products at the lowest possible costs. D-M-E remains the quality, selection and service leader in mold technologies. But we’ll never stop looking ahead—because our customers’ needs keep evolving, and we’re committed to supporting them every step of the way.
Staying focused on being essential.
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May2010 5
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10 AREA LOCATIONS • PLASTICS ASSEMBLY SPECIALISTS119 WEST 9TH STREET • ERIE, PA 16501-1302
814-453-6571 • Fax 814-453-4711Erie - Harborcreek - Girard - North East - Hermitage, PA • Dunkirk, NY
Ashtabula - Conneaut - Columbus - Painesville, OHwww.infinityresources.jobs E-mail: [email protected]
Role of Plastics Products in the Economy of Erie County
Reprinted with Permission from Penn State Behrend Workforce Education & Develolpment Initiation, Rose Baker.
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May20106
Behrend Plastics Instructor, Jason Williams, shows students some of the aspects of the school’s new Liquid Silicone Rubber injection molding machine. The machine, which was purchased with grant money and received on April 22nd, will be used extensively for research in medical molding applications. There are also several student projects planned utilizing the LSR press. “Now that we have the molding machine” says Williams, “the next
step is to get some molds to shoot”. Initial machine startup was done with a thermoset test mold. The school is working with a local tool shop to build their first trial LSr mold. “LSR molds are vastly different from your standard thermoplastics molds,” continues Williams. “We have very little experience in this molding method and no one in our region is molding LSR, either. So I guess we will all have to learn together”. The school also hopes to assist other local companies that might be starting or interested in the LSr field.
PennstateBehrendreceivesnewliquidsiliconerubberinjectionMoldingMachine
Bruce DoppelheuerAccount Manager
Cell Phone (330) 705-3981HomeFax(330)868-5262
RheTech Colors L.L.C.2901WestMonroeStreet
Sandusky,Ohio44870Office (419) 626-5677
Fax (419) 626-1140
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8:30 a.m. Induction Barrel Heating REDC 104 XALOY, sponsor Jason Bobsein, Jason Torres Mr. Jon Meckley, faculty adviser
8:30 a.m. The Creation of Giveaway Cups for Tradeshows and REDC 106 Open Houses Bradley Beers, Garrett Daum Mr. Jason Williams, faculty adviser
8:30 a.m. Family Mold Runner Balancing and Automated REDC 107 Assembly of a Toy Car Michael Brown, Andrew Harmon Mr. Bradley Johnson, faculty adviser
9:00 a.m. Ultraviolet Radiation Degradation Prevention in REDC 106 Injection Molded Discs Containing Leuco Dyes Hazard Guard, sponsor Benjamin Abbott, Allison Payne Mr. Jon Meckley, faculty adviser
9:30 a.m. Effects of Geometric and Shear-Induced Imbalances REDC 106 in Multi-Head Extrusion Blow Molding Tooling Jessica Patz, Trevor Sepich Mr. Jon Meckley, faculty adviser
9:30 a.m. The Influence of Gate Design, Shear History, REDC 107 Processing Conditions, and Melt Rotation on Surface Defects in Molded Parts Michael Glotzbach, Christian Haws Mr. John Beaumont, faculty adviser
10:00 a.m. Evaluating Methods of Joining Polyurethane Tubing REDC 102 to Polycarbonate End Components (closed session) MEDRAD, Inc., sponsor Benjamin Ellis, Louis Grenci Mr. Jason Williams, faculty adviser
10:00 a.m. Adhesion Study of Rubber Overmolded with REDC 103 Thermoplastic (closed session) LORD Corporation, sponsor Brian Nguyen, Jessica Runser Mr. Bradley Johnson, faculty adviser
10:00 a.m. Verification Studies into the Warpage Analysis of REDC 106 Extrusion Blow Molded Bottles Timothy Bauer, Jameson Curtis Mr. Jon Meckley, faculty adviser
10:00 a.m. Development of a Warpage Index for Injection REDC 107 Molding Materials Zachary Stefanik Mr. Brian Young, Mr. John Beaumont, faculty advisers
10:30 a.m. Cast-Aluminum to Plastic Part Conversion for John REDC 102 Deere Cornhead Assembly (closed session) John Deere, sponsor Dustin Dubensky, Bryan Ramsey Mr. Jason Williams, faculty adviser
10:30 a.m. A Study of Factors Affecting Shrinkage Uniformity REDC 103 Across an Injection Molded Part Frederick Cherico, Craig Huegel Mr. Bradley Johnson, faculty adviser
10:30 a.m. Study of the Elastic Recovery of Starch-Based ElastomersREDC 106 Ryan Grant, Patrick Petraglia Mr. Brian Young, faculty adviser
10:30 a.m. Defects in Injection Molded Polycarbonate Caused by REDC 107 LED Light Transmittance Bayer, sponsor Lynn Campbell, Benjamin Johnston Mr. John Beaumont, faculty adviser
11:00 a.m. Study of Mechanical Properties of Post-Industrial REDC 106 Materials for Recyclability Engineered Plastics, Inc., sponsor Nicole Cocuzzi, Jenna Haschets Mr. Brian Young, faculty adviser
11:00 a.m. Evaluation of Surface Defects in Pearlescent MaterialsREDC 107 Bayer, sponsor Timothy Farrell, Matthew Robb Mr. John Beaumont, faculty adviser
10:00 a.m. Design and Analysis of Drill Bit Isolators for REDC 104 Underground Mining Corry Rubber Corporation, sponsor Shane Schneider, Anthony Zambanini Mr. Robert Michael, faculty adviser
10:00 a.m. Ceramic Heat Exchanger for a Diesel Marine Engine REDC 105 Visual Composites, sponsor Michael Hines, Matthew Rhoades, Samuel Stoner Mr. David Forsman, faculty adviser
10:30 a.m. Hyperelastic FE Analysis of Seismic Isolator REDC 104 Nicholas Giammatteo, Kevin Halverson, Andrew Knapp Mr. Robert Michael, faculty adviser
10:30 a.m. Sub-Scale Test Rig REDC 105 Dresser-Rand, sponsor Evan Bras, Brian Carnes, Marcus Taylor, Mr. Michael Lobaugh, faculty adviser
11:00 a.m. Oscillating Water Column Turbine, Compliant Vane REDC 104 Mounting System Dresser-Rand, sponsor Matthew Burwell, Joshua Ricker, Mark Sternat Mr. David Johnson, faculty adviser
11:00 a.m. Trap Body Failure Analysis REDC 105 Eriez Magnetics, sponsor Seth Gassner, Jonathan Heslink, Zachary Lowery Mr. Michael Lobaugh, faculty adviser
This publication is available in alternative media upon request. Penn State is committed to affirmative action, equal opportunity, and the diversity of its workforce. U.Ed. EBO 10-81Penn State encourages persons with disabilities to participate in its programs and activities. If you anticipate needing any type of accommodations or have questions about the physical access provided, please contact the School of Engineering at 898-6153 in advance of your participation.
Keynote speaKer Mr. John Golombeck is Director of Systems Engineering for Northrop Grumman Corporation, with re-sponsibility for all system engineering activities. Mr. Golombeck joined Northrop Grumman in 1981, and has held a number of management positions with increasing responsibility in the company’s engineer-ing and manufacturing organizations as well as the System Development and Technology Division. As Director of Engineering, Capability Development, Mr. Golombeck oversees assessment and strategic planning for the future capability needs related to human resources, processes, infrastructure and tech-nology. As Vice President of Navy and Surface Systems within the System Development and Technology Division, he was responsible for creating, winning and executing developmental programs in surface and underwater navy, land force vehicle electronics and homeland security.
Earlier, Mr. Golombeck was Vice President of Engineering and Manufacturing, overseeing technical and manufacturing aspects for the Navigation and Space Systems Division, including oversight of 13 domes-tic and international locations. The division comprised of approximately 4,000 people focused on naviga-tion, integrated avionics, space sensors, IFF systems and fiber optic acoustic systems. Mr. Golombeck also has a background in advanced device technology development including silicon, silicon germanium, silicon carbide, gallium arsenide and other compound semiconductor materials such as gallium nitride. He has also been responsible for the development of transmitters, T/R modules, power supplies, mag-netics, receiver protectors, phase shifters and other ancillary equipment.
Mr. Golombeck received a bachelor’s degree in electrical engineering from the State University of New York at Buffalo in 1981 and a master’s degree in electrical engineering from Johns Hopkins University in 1985. He also attended General Manager’s training at the Harvard Business School.
aBoUt tHe ConFerenCe The Richard J. Fasenmyer Conference showcases the results of year-long School of Engineering senior capstone projects supervised and managed by students and guided by their faculty and industry advis-ers. In many cases, the projects address applied problems posed by industrial sponsors.
In 2005, the conference was named to honor the legacy of Richard J. Fasenmyer. An Alumni Fellow and Distinguished Alumnus of the University, Fasenmyer was the first alumnus of Penn State Behrend to donate $1 million to the college.
R i c h a R d J . Fa s e n m y e R
m a y 1 , 2 0 1 0
sCHeDULe oF eVents
8:00 a.m. Refreshments: Clark Café (available throughout the event) 8:30–11:30 a.m. Senior Presentations: Half-hour sessions including Q&A 11:45 a.m.–12:15 p.m. Keynote Speaker: Black Conference Center, REDC 180 12:30–1:00 p.m. Class Pictures: ECET 12:30, ECSE 12:35, ME 12:40, MET 12:45, and PLET 12:50. Main staircase steps; assemble in Clark Café.
Engineering Design ConferenceSenior Presentations
Plastics Engineering Technology
8:30 a.m. Induction Barrel Heating REDC 104 XALOY, sponsor Jason Bobsein, Jason Torres Mr. Jon Meckley, faculty adviser
8:30 a.m. The Creation of Giveaway Cups for Tradeshows and REDC 106 Open Houses Bradley Beers, Garrett Daum Mr. Jason Williams, faculty adviser
8:30 a.m. Family Mold Runner Balancing and Automated REDC 107 Assembly of a Toy Car Michael Brown, Andrew Harmon Mr. Bradley Johnson, faculty adviser
9:00 a.m. Ultraviolet Radiation Degradation Prevention in REDC 106 Injection Molded Discs Containing Leuco Dyes Hazard Guard, sponsor Benjamin Abbott, Allison Payne Mr. Jon Meckley, faculty adviser
9:30 a.m. Effects of Geometric and Shear-Induced Imbalances REDC 106 in Multi-Head Extrusion Blow Molding Tooling Jessica Patz, Trevor Sepich Mr. Jon Meckley, faculty adviser
9:30 a.m. The Influence of Gate Design, Shear History, REDC 107 Processing Conditions, and Melt Rotation on Surface Defects in Molded Parts Michael Glotzbach, Christian Haws Mr. John Beaumont, faculty adviser
10:00 a.m. Evaluating Methods of Joining Polyurethane Tubing REDC 102 to Polycarbonate End Components (closed session) MEDRAD, Inc., sponsor Benjamin Ellis, Louis Grenci Mr. Jason Williams, faculty adviser
10:00 a.m. Adhesion Study of Rubber Overmolded with REDC 103 Thermoplastic (closed session) LORD Corporation, sponsor Brian Nguyen, Jessica Runser Mr. Bradley Johnson, faculty adviser
10:00 a.m. Verification Studies into the Warpage Analysis of REDC 106 Extrusion Blow Molded Bottles Timothy Bauer, Jameson Curtis Mr. Jon Meckley, faculty adviser
10:00 a.m. Development of a Warpage Index for Injection REDC 107 Molding Materials Zachary Stefanik Mr. Brian Young, Mr. John Beaumont, faculty advisers
10:30 a.m. Cast-Aluminum to Plastic Part Conversion for John REDC 102 Deere Cornhead Assembly (closed session) John Deere, sponsor Dustin Dubensky, Bryan Ramsey Mr. Jason Williams, faculty adviser
10:30 a.m. A Study of Factors Affecting Shrinkage Uniformity REDC 103 Across an Injection Molded Part Frederick Cherico, Craig Huegel Mr. Bradley Johnson, faculty adviser
10:30 a.m. Study of the Elastic Recovery of Starch-Based ElastomersREDC 106 Ryan Grant, Patrick Petraglia Mr. Brian Young, faculty adviser
10:30 a.m. Defects in Injection Molded Polycarbonate Caused by REDC 107 LED Light Transmittance Bayer, sponsor Lynn Campbell, Benjamin Johnston Mr. John Beaumont, faculty adviser
11:00 a.m. Study of Mechanical Properties of Post-Industrial REDC 106 Materials for Recyclability Engineered Plastics, Inc., sponsor Nicole Cocuzzi, Jenna Haschets Mr. Brian Young, faculty adviser
11:00 a.m. Evaluation of Surface Defects in Pearlescent MaterialsREDC 107 Bayer, sponsor Timothy Farrell, Matthew Robb Mr. John Beaumont, faculty adviser
10:00 a.m. Design and Analysis of Drill Bit Isolators for REDC 104 Underground Mining Corry Rubber Corporation, sponsor Shane Schneider, Anthony Zambanini Mr. Robert Michael, faculty adviser
10:00 a.m. Ceramic Heat Exchanger for a Diesel Marine Engine REDC 105 Visual Composites, sponsor Michael Hines, Matthew Rhoades, Samuel Stoner Mr. David Forsman, faculty adviser
10:30 a.m. Hyperelastic FE Analysis of Seismic Isolator REDC 104 Nicholas Giammatteo, Kevin Halverson, Andrew Knapp Mr. Robert Michael, faculty adviser
10:30 a.m. Sub-Scale Test Rig REDC 105 Dresser-Rand, sponsor Evan Bras, Brian Carnes, Marcus Taylor, Mr. Michael Lobaugh, faculty adviser
11:00 a.m. Oscillating Water Column Turbine, Compliant Vane REDC 104 Mounting System Dresser-Rand, sponsor Matthew Burwell, Joshua Ricker, Mark Sternat Mr. David Johnson, faculty adviser
11:00 a.m. Trap Body Failure Analysis REDC 105 Eriez Magnetics, sponsor Seth Gassner, Jonathan Heslink, Zachary Lowery Mr. Michael Lobaugh, faculty adviser
This publication is available in alternative media upon request. Penn State is committed to affirmative action, equal opportunity, and the diversity of its workforce. U.Ed. EBO 10-81Penn State encourages persons with disabilities to participate in its programs and activities. If you anticipate needing any type of accommodations or have questions about the physical access provided, please contact the School of Engineering at 898-6153 in advance of your participation.
May2010 7
PENN STATE BEHREND
NON-PrOFITU.S. POSTAGE
P A I dPErMIT NO. 7FAIRVIEW, PA
SOcIETY OF PLASTIcS EngInEERSn.W. Pennsylvania Section3030 West 25th StreetErie, PA 16506®
SPE BRINGS YOU SPEAKERS ON PLASTICS
UPCOmiNG SPE NATiONAl EvENTS:AnTEC 2010May 16 - 20, 2010
orlando world Center Marriott Resort and Convention Center
oRLAnDo, FLoRiDA USA
THERMoFoRMingConFEREnCE
September 18 - 21, 2010Midwest Airlines Center
and Hilton Milwaukee City Center
MiLwAUKEE, wiSConSin USA