CS-563DCP-563D Vibratory SoilCompactors
Operating WeightCS-563D 10 875 kg 23,975 lbCP-563D 11 275 kg 24,856 lb
Centrifugal ForceHigh 266 kN 60,000 lbLow 133 kN 30,000 lb
Cat® 3116T Turbo-charged Diesel EngineGross Power 114 kW 153 hp
Compaction Width 2134 mm 84"
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Reliability, Serviceability and Comfort in a Durable Package The CS-563D and CP-563D Soil Compactors have been designed to offer enhancedproduction capabilities, simplified service and exceptional operator comfort.
EngineCat 3116T Turbo-charged DieselEngine delivers 114 kW (153 hp) and isbuilt for performance and reliabilitywithout sacrificing fuel economy. Page 4
Dual Propel Pumps The exclusive dual pump propel systemprovides a separate balanced flow toboth the rear drive axle and the frontdrum drive motor. This system enablesthe operator to achieve superiorgradeability and maintain machinecontrol while compacting on a grade.Dual pumps also minimize drum andwheel spin-out in loose underfootconditions.Page 4
Based upon the industry-proven reputationof the Caterpillar C-Series Soil Compactors,the new D-Series establishes new standardsfor productivity, comfort and serviceabilityin the soil compaction industry.
Setting industry standards... again.
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Operator’s Station Based on the successful Cat® G-SeriesWheel Loader operator’s station, the D-Series Soil Compactors featureexcellent operator comfort andvisibility. A tilting steering column,propel lever wrist rest, grouped controlgauges and conveniently located controlswitches enhance operator productivityand reduce fatigue. Four heavy-dutyisolation mounts provide a smooth ride.Page 6
Vibratory SystemPod-style weight housings ensure peakvibratory performance and minimalservice. Pods are replaceable andfeature bearing lubrication changeintervals of 3 years/3,000 hours.Page 5
Leveling BladeThe optional leveling blade providesincreased utilization opportunities totackle numerous backfilling, levelingand light dozing applications. Availablefor the CS-563D and CP-563D.Page 6
ServiceabilitySimple ground level access to all dailymaintenance points and the fuel fillthrough a convenient side access door.The new rearward tilting one-piecefiberglass hood allows complete engineaccess. The operator’s station tiltsforward to provides access to thehydraulic pumps.Page 7
CabThe cab option on the D-Series SoilCompactors is engineered to providethe operator unparalleled viewing areaand comfort. Integrated, factoryinstalled air conditioning is also anoption.Page 6
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Caterpillar® 3116T EngineIndustry-proven Caterpillar technology designed to provide unmatched performance,reliability and fuel economy.
Dual Pump Propel SystemSuperior tractive effort and gradeability for outstanding productivity in demandingenvironments.
Turbocharged for top performance andefficiency especially at high altitudes—up to 2500 meters (8,200') withoutderating.
Unit injector system providesindividually metered high-pressure,direct-injection of fuel for maximumefficiency.
High displacement-to-power ratioensures long life and exceptionalreliability.
Large oil cooler reduces oil deteriorationand varnishing of internal parts.
Low-mounted oil pump for quickerstart-up lubrication.
Dual fuel filters and water separatoroffer superior protection for the unitinjection system.
Air inlet heater helps cold weatherstarting.
Meets U.S. EPA emissions standards.
Dual propel pumps provide separate,balanced flow to the rear wheel axleand the drum drive motors to helpprevent spin-out in soft material;improves gradeability.
Truetrac® limited slip differentialprovides balanced tractive effort to bothrear wheels.
Two speed ranges for versatileoperation. Low speed range forvibratory operation and maximumtorque when grade climbing. Highspeed range moves machine quicklyover longer distances.
Flushing valves in each propel circuithelps keep hydraulic oil cool and clean.
High travel speed up to 13,2 km/hr (8.1 mph).
1 Dual Propel Pumps2 Caterpillar 3116T Engine3 Truetrac® Differential4 Rear Wheel Drive Motor5 Drum Drive Motor
1 Unit-type Direct Injection Fuel System2 Double Iron Ring Band Piston Design3 Oscillating Roller Cam Follower4 High Capacity Oil Cooler5 Low Mounted Oil Pump6 Air Inlet Heater
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Vibratory SystemAn advanced pod-style system delivers superior compactive force while offeringserviceability advantages.
Pod-style weight housings areassembled and sealed at the factory toensure cleanliness, longer bearing lifeand easier field exchange or servicewith Cat reman components.
Dual amplitude works efficiently in awider range of applications. Changeablefrom the operator’s station.
Vibratory frequency of 31,9 Hz (1,914vpm) for maximum compaction results.
Larger heavy-duty bearings for theeccentric weight shaft allow higherfrequency for greater force.
3 year/3,000 hour vibratory bearing lubeservice interval for reduced maintenance.
Improved isolation mounts allow moreforce to be transmitted to the groundand less vibration to the operator.
Patented Eccentric WeightsReliable dual amplitude selection and innovative design ensure precise performance.
Simplified control from the operator’sstation with a selection switch on theoperator’s console.
Positive amplitude selection isaccomplished when the spherical steelshot is repositioned inside the holloweccentric weight. Direction of weightshaft rotation determines amplitude.
Improved reliability no chance of shotwedging together. System reliability issuperior to swinging mechanicalweights.
Longer service life no heavy weights toslam together, no metal fragments tocontaminate the bearing system.
High Amplitude Low Amplitude
1 Pod-style Weight Housings2 Patented Eccentric Weights3 Heavy-duty Bearings4 Isolation Mounts
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Operator’s StationErgonomically designed for maximum operator productivity. Optional cab offers excellentvisibility and unmatched comfort.
Single lever control for propel andvibratory On/Off provides simple andlow effort operation.
Padded adjustable wrist rest helpsreduce operator fatigue.
Steering console and operationalgauges are infinitely adjustable withinthe tilt range to the desired position ofthe operator. Entire console tilts forsimple entrance and exit.
Exceptional visibility to the drum, reartires and the rear of the machine due tothe sloped engine hood.
Comfortable and durable seat fullyadjustable with flip-up arm rests and 76mm (3") wide retractable seat belt.
Isolated operator’s station with fourheavy-duty rubber mounts reducemachine vibration transmitted to theoperator.
Padded Drum and Leveling BladeIncreased versatility and utilization can be achieved with the optional leveling blade or padfoot shell kit.
Tapered pad design reduces fluffing ofsoil at top of lift.
Pad face surface area and depth arecalculated to provide optimum contactand compaction force.
Chevron pattern concentrates fullcompactive effort on two and a half padsat a time for maximum compaction.
Independently adjustable scraper teethset for bi-directional operation. Can bepositioned and replaced individually.
Single lever blade control providessimple operation for leveling,backfilling and light dozing applications.
Blade width of 2,43 m (8') providessimple transport with no need for specialpermits. Blade cut depth of 76 mm (3")combined with the high tractive effortincreases blade usefulness.
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ServiceabilitySimplified service access, extended service intervals and convenient daily inspection areaminimizes maintenance time and increases work time.
Convenient ground level service doorallows access to all daily maintenancechecks and fuel fill.
Visual indicators for the hydraulic oiltank and filter, air restriction indicatorand radiator.
One piece fiberglass hood tilts rearwardwith an electronic actuator for completeaccess to the engine and cooling system.
Operator’s station tilts forward to allowconvenient access to the hydraulicpumps.
Sealed-for-life bearings in thearticulation hitch never need to begreased.
3 year/3,000 hour vibratory bearing lubeservice interval for reduced maintenance.
Quick connect hydraulic test portssimplify system diagnostics.
Electrical wiring is color-coded andnumbered to simplify troubleshooting.
Nylon braided wrap and all-weatherconnectors ensure electrical systemintegrity.
Maintenance-free Caterpillar batteriesare protected by bolt-on covers in therear of the machine on either side.Caterpillar batteries are specificallydesigned for maximum cranking powerand protection against vibration.
Scheduled Oil Sampling (S•O•S) portsallow for simple fluid collection.
Factory Reman parts are a cost-effectiveand reliable solution to keep yourmachines productive. Caterpillar offersa large choice of Reman components,including vibratory drum pods.
The fuel fill, engine oil dip stick,hydraulic tank site gauge, airrestriction indicator, radiator level sitegauge and electrical disconnect are allaccessible for easy daily service fromthe lockable ground level service door.
8 CS-563D and CP-563D specifications
Four-stroke cycle, six cylinderCaterpillar® 3116T Turbo-chargedDiesel Engine. Meets EPA and CARBemissions engine regulations.
Ratings at RPM kW hpGross power 2200 114 153Net power 2200 108 145
Ratings of Caterpillar machine enginesare based on standard air conditions of25°C (77°F) and 99 kPa (29.32" Hg) drybarometer. Power is based on using 35°API gravity fuel having an LHV of42,780 kJ/kg (18,390 Btu/lb) when usedat 30°C (86°F) [ref. a fuel density of838.9 g/L (7.001 lb/U.S. gal)]. Netpower advertised is the power availableat the flywheel when the engine isequipped with fan, air cleaner, mufflerand alternator. No derating required upto 2500 m (8,200') altitude.
The following ratings apply at 2200RPM when tested under the specifiedstandard conditions:Net Power kW hp PsCaterpillar 108 145EEC80/1269 108 145ISO 9249 108 145ISO 3046 108 145SAE J1349 JAN90 108 145DIN 70020 150
Gross PowerCaterpillar 114 153
DimensionsBore 105 mm 4.13"Stroke 127 mm 5"Displacement 6,6 L 403 cu. in.
Dual-element, dry-type air cleaner withvisual restriction indicator.
Engine ElectricalThe 24-volt electrical system consists oftwo maintenance-free Cat batteries,color-coded and numbered wiringwrapped in nylon braid. The startingsystem provides 750 cold crankingamps (cca). The system includes a 55-amp alternator.
Vibratory System SpecificationsDrum diameter (over drum)
CS-563D 1524 mm 60"CP-563D 1295 mm 51"
Drum diameter (over pads) CP-563D 1549 mm 61"Drum width 2134 mm 84"Drum shell thickness
CP-563D 25 mm 1"CS-563D 30 mm 1.2"
Pads (CP-563D only)Number of pads 140Pad height 127 mm 5"Pad face area 8942 mm sq 13.86 in sqNumber of chevrons 14
Eccentric weight drive Hydrostatic driveFrequency 31,9 Hz 1914 vpm
Nominal AmplitudeHigh 1,70 mm .067"Low 0,85 mm .033"
Centrifugal Force @ 1914 vpmMaximum 266 kN 60,000 lbMinimum 133 kN 30,000 lb
Weight at DrumCS-563D 5655 kg 12,470 lbCP-563D 5840 kg 12,874 lb
Static CentrifugalPLI (CS-563D) 26.4 kg/cm 148 lb/in 127.5 kg/cm 714 lb/inPSI (CP-563D) 26.1 kg/cm2 372 lb/in2 122.0 kg/cm2 1732 lb/in2
Operator and MachineProtective EquipmentRoll Over Protection Structure (ROPS)is a two-post type that bolts ontoflanges integral with the operatorplatform. The structure meets SAErecommended practice J1040 APR88for roll over protection structure.
Backup Alarm—112 dB(A) alarmsounds whenever the machine is inreverse. The backup alarm has threesound levels that can be changed with aswitch located on the alarm.
Seat Belt—76 mm (3") wide seat belt isstandard.
InstrumentationAlternator Light, Hour Meter, FuelGauge, Horn, Audible Warning Hornfor the: Engine Oil Pressure Light,Engine Water Temperature Light,Hydraulic Oil Temperature Light, LowCharge Pressure Light.
Service Refill CapacitiesLiters U.S.
GallonsFuel tank 300 79Cooling system 30 8Crankcase 20 5.3Vibratory bearing lube 24 6.3Differential & final drives 28 7.3Hydraulic system 80 21Filtration system (pressure type)
Propel 15 micron absoluteVibratory 15 micron absolute
9CS-563D and CP-563D specifications
TransmissionTwo variable displacement piston pumps supply pressurized flow to two dualdisplacement piston motors. One pump and motor drives the drum propel systemwhile the other pump and motor drives the rear wheels. The two-pump systemensures equal flow to the drive motors regardless of the operating conditions. Incase the drum or wheels lose traction, the other motor can still build additionalpressure to provide added torque.
The drive motors have two swashplate positions allowing operation at eithermaximum torque for compaction and gradeability or greater speed for movingaround the job site. A toggle switch at the operators console triggers an electric overhydraulic control to change speed ranges.
Speeds (forward and reverse):CS-563D CP-563D
Low Range 6,4 km/hr – 4.0 mph 6,5 km/hr – 4.0 mphHigh Range 12,7 km/hr – 7.8 mph 13,2 km/hr – 8.1 mph
SteeringA priority-demand hydraulic power-assist steering system provides smoothlow-effort steering. The system alwaysreceives the power it needs regardlessof other hydraulic functions.
Minimum turning radius:Inside 3,53 m (11' 7")Outside 5,66 m (18' 7")
Steering angle: (each direction) ± 35°
Oscillation angle: (each direction) ± 15°
Hydraulic system:Two 76 mm (3") bore, double-actingcylinders powered by a gear-type pump.
BrakesService brake features• Closed-loop hydrostatic drive system
provides dynamic braking duringoperation.
Secondary brake features• Spring-applied/hydraulically-released
multiple disc type brake mounted onthe drum drive gear reducer.Secondary brakes are activated by:button on the operator’s console; lossof hydraulic pressure in the brakecircuit; or when the engine is shutdown. A brake interlock system helpsprevent driving through the secondarybrake.*Braking system meets SAE J1472 JUN87
Final Drives and AxleFinal drive is hydrostatic with gearreducer to the drum and hydrostaticwith differential and planetary gearreduction to each wheel.
Tires:CS-563D: 587 mm (23.1") x 660 mm (26")
8-ply flotationCP-563D: 587 mm (23.1") x 660 mm (26")
8-ply traction
Axle:Heavy-duty fixed rear axle with aTruetrac® limited slip differential forsmooth and quiet torque transfer.Axle width 1,67 m (5' 6")
FrameFabricated from heavy gauge steel plateand rolled sections and joined to thedrum yoke at the articulation pivot.Articulation area is structurallyreinforced and joined by hardened steelpins. Two vertical pins provide asteering angle of ± 35° and a horizontalpin allows frame oscillation of ± 15°.Sealed-for-life hitch bearings neverneed greasing or shimming.
Parts availability — most parts on dealer’s shelf when you needthem. Computer-controlled, emergency search system backup.
Parts stock lists — dealer helps you plan on-site parts stock tominimize your parts investment while maximizing machineavailability.
Machine management services — effective preventivemaintenance programs, cost-effective repair options, customermeetings, operator and mechanic training.
Remanufactured parts — vibratory pods, pumps and motors,engines, fuel system and charging system components availablefrom dealer at 20-50% of new part cost.
Service capability — dealer’s shop or fast field service by trainedtechnicians using latest tools and technology.
Literature support — easy-to-use parts books, operation andmaintenance manuals, and service manuals help you get maximumvalue from equipment.
Flexible financing — your dealer can arrange attractive financingon the entire line of Caterpillar equipment. Terms structured tomeet cash flow requirements. See how easy it is to own, lease orrent Cat equipment.
Total Customer Support System
10 CS-563D and CP-563D specifications
DimensionsCS-563D CP-563D
A Operating length 5,51m (18' 1") 5,51m (18' 1")B Length with blade 6,04 m (19' 10") 6,04 m (19' 10")C Max. machine width 2,29 m (7' 6") 2,29 m (7' 6")
Outside turning radius 5,66 m (18' 7") 5,66 m (18' 7")Inside turning radius 3,53 m (11' 7") 3,53 m (11' 7")
D Compaction width 2,13 m (7' 0") 2,13 m (7' 0")E Blade width 2,43 m (8' 0") 2,43 m (8' 0")F Blade cutting depth 76 mm (3") 76 mm (3")G Drum diameter 1524 mm (60") — —
Drum diameter over pads — — 1549 mm (61")H Height at ROPS 3,02 m (9' 11") 3,10 m (10' 2")I Ground clearance 483 mm (19") 543 mm (21")J Wheelbase 2,90 m (9' 6") 2,90 m (9' 6")
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Leveling Blade is designed to bolt ontothe drum yoke. Complete unit includesheavy-duty blade, push arms, fieldremovable bolt-on connectors,reversible/replaceable cutting edges,replaceable wear plates, a heavy-dutyhydraulic lift cylinder and control valve.Moldboard is constructed of multiplebox sections. Blade measures 2,43 m(8') wide and 660 mm (26") high.Maximum depth of cut is 76 mm (3")
ROPS Cab includes one access door,tinted safety glass windows, electricwipers front and rear, heater/defroster,two vertically sliding side windows forventilation, two exterior rear viewmirrors, front and rear working lights,cab lift cylinder, interior dome light, andcoat hook.Cab is fully EROPS rated and meets SAEstandard. J1040 MAY94
Air Conditioning integral systemprovides operator comfort for cabconfigurations working in higherambient temperatures.
Roll Over Protective Structure/FallingObject Protective Structure (ROPS/FOPS)is a two-post structure that bolts directlyonto flanges welded to the operatorplatform. The ROPS/FOPS meets SAEstandards.
Two-piece Pad Foot Shell Kit bolts ontothe smooth drum CS-563D and features90 mm (3.5") high pads. Includesspecial bumper
Operator Platform Lift Cylinder providesa hydraulic cylinder to raise and loweroperator platform. Available as a CustomShop Order (CSO).
Smooth Drum Conversion Kit (forCP-563D only) is interchangeable withthe padded drum and includes allinternal components plus external drumcleaner bars. It does not includehydraulic motors. Conversion time isapproximately six hours. Drumdimensions and performance are thesame as on the CS-563D.
Padded Drum Conversion Kit (forCS-563D only) is interchangeable withthe smooth drum. Kit includes allinternal components plus external drumcleaner teeth. It does not includehydraulic motors. Conversion time isapproximately six hours. Padded drumdimensions and performance are thesame as CP-563D.
Variable Frequency, Independent ofEngine rpm electronic displacementcontrol on vibratory pump is controlledby frequency dial on the operator’sstation. Engine rpm remain unchangedfor maximum hydraulic pump flow andtorque to drive motors. Frequency rangefrom 23,3-31,9 Hz (1,400-1,914 vpm)makes it easier to match frequency,amplitude and working speed to jobconditions.
Transmission Guard consists of a heavyplate which covers the rear axle, axledrive motor and input gearbox.
Vibratory Tachometer displays actualvibratory system frequency on consolein front of the operator. Most usefulwhen ordering variable frequencyoption.
Urethane Drum Scrapers for CS-563Dprovides front and rear scrapers forcontinuous contact with the drumsurface and replaces the standard steelscraper.
Padded Drum Rear Scrapers help keepmaterial from building up on the drum.
Working Light Package for ROPS orROPS/FOPS machines. Illuminatesimmediate work area under dim or darkconditions. Four flood lights arepositioned two forward and two back.This system is intended for use under working
conditions and not for highway transport purposes.
Rotating Beacon includes an amberbeacon and mount that can be attachedto machines with ROPS, ROPS/FOPS orcab.
Compaction Indicator provides a visualgauge for reading material density.Available as a Custom Shop Order(CSO).
Engine Tachometer displays enginespeed (rpm) on an analog dial. Availableas a Custom Shop Order (CSO).
Optional Equipment
QEHQ9609-01 (6/00)QEHQ9609
© 2000 Caterpillar
www.CAT.com.
Featured machines in photography may include optional equipment.
Materials and specifications are subject to change without notice.
Caterpillar® 3116T Engine Dual Pump Propel System Vibratory System Eccentric Weights Operator’s Station Padded Drum and Leveling Blade Serviceability EngineElectrical Service Refill Capacities Vibratory System Specifications Operator and Machine Protective Equipment Transmission Brakes Final Drives and Axle Frame Steering Total Customer Support SystemDimensions Optional Equipment
