The best return on investment
Where we are and how to reach us....UNIFLEX-Hydraulik GmbHRobert-Bosch-Straße 50 - 52D - 61184 Karben / FrankfurtGermanyTel + 49 (0) 60 39 91 71 0Fax + 49 (0) 60 39 91 71 41email [email protected]
UNIFLEX of America LLC.1088 National ParkwaySchaumburg, ILUS 60173, U.S.A.Tel + 1 (847) 519 1100Fax + 1 (847) 519 1104email [email protected]
UNIFLEX-Hydraulik Asia pacific Pte. Ltd.No 51 Bukit Batok Cres. # 07 - 25Singapore, SGP 658077SingaporeTel + 65 68 9 66 7 95Fax + 65 68 9 66 4 28email [email protected]
Uniflex-Hydraulik Trading (Shanghai) Co., LtdRoom 1902, Fang Zheng Building, No. 1122 Xin JinQiao Road, Pudong New District201206 Shanghai, ChinaTel +86 2150 3270-22Fax +86 2150 3270-21email [email protected]
UNIFLEX-Hydraulik Asia Pacific Pte. Ltd. (Rep. Office)Kompl. Villa Melati Mas, Jl. Seruni III, Blok SR 10 No. 16, Serpong,Tangerang, Indonesia 15323Tel + 62 21 9 36 75 8 88Fax + 62 21 5 37 41 43email [email protected]
UNIFLEX Hose Assembly Machines India Pte. Ltd.Thigallarapalya Main Road, #4, 52/3A, 1st Cross,Peenya 2nd stageBangalore 560058IndiaTel + 91 988 657 86342
email [email protected]
Uniflex-Hydraulik Latin AmericaJuan Benito Blanco 78011300 MontevideoUruguay
Tel +598 2712 0660 ext. 1115Fax +598 2712 0660 ext. 2101email [email protected]
Uniflex Innovationen – oft kopiert, nie erreicht!
Uniflex Special Innovations – often copied, never reached!
www.uniflex.de
Catalogue:
Examples from everyday usage
Calibration crimpers
Automotive hoses
Insulators
Industry
Special Equipment The customer decides
www.uniflex.dewww.uniflex.deStand 03/15
Examples of industrial applications
In this document, we wish you show you a number of products that have been crimped on UNIFLEX customised machines.
UNIFLEX machines are used widely for a wide range of applications. Products made on UNIFLEX machines include airbags for cars and brushes. These and many other assembles can be crimped on UNIFLEX units of the HM series.Machines: HM seriesFor more information, please refer to our production catalogue.
Cables made in copper or other materials are indispensable in industry, for example for the connection of robots. The HM series units from UNIFLEX guarantee the necessary crimping accuracy. Maschines: HM 3, HM 225, HM 325For more information, please refer to our production catalogue.
Thanks to its accuracy, machines of the HM series are also used to machine reinforcing steel.On every building site, there are hundreds of reinforcing steel rods that need to be aligned to move concrete blocks.Maschines: HM 480, HM 660, HM 1200For more information, please refer to our production catalogue..
Airbags + Brushes
Reinforcing steel
(Copper) Cables
Rubber buffers + springsThe HM 325 is used for instance to crimp rubber buffers to air springs for cars, or rugger springs for HGVs.Maschines: HM 325, HM 480, HM 660For more information, please refer to our production catalogue.
ThermostatsThermostats are a feature of modern homes as well as industrial plants.Maschines: S7, HM 220For more information, please refer to our production and service catalogue.
Steel pipes + special crimping jawsTubes and hoses often need to be tapered.Special crimping jaws cater for this, as well as for many other shapes. For spe-cial crimping tools, look no further than UNIFLEX.Maschines: HM 480, HM 380, HM 660For more information, please refer to our production catalogue.
2
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Special machines - calibration presses
KS 6, KS 8, KS 10
The UNIFLEX KS 8 and KS 10 are designed for precision crimping and calibration.
High-level-components and system solutions
Slide bearing technology
Grease-free for extra cleanliness and pro-longed service life
Maximised productivity at very low opera-ting costs
As chips brush off easily, tool wear is mini-mised
Clean machining area
Reduces crimping force loss by up to 20%
High process stability and reproducible accuracy
CE compliant
Technical Data KS 6 KS 8 KS 10
Pressforce (kN / Ton) 800 / 80 1800 / 180
No lubrication: 20% less friction
Control Control C.2 Control C.2
Max. crimping range 139 mm 139 mm
Opening + 45 mm + 45 mm
Opening without dies 190 mm 190 mm
Jaw type PBK 237 PBK 237
Speed (mm / sec)
Close
Crimp
Open
9
9
15
3,5
3,5
6
Noise level 58 dBA 58 dBA
Drive 5,5 kW 5,5 kW
Oil 40 l 40 l
L x W x H (mm) 1200 x 1000 x
13501200 x 1000 x
1350Weight 605 kg 605 kg
First Class Advantages
Greaseless
Universal
Ergonomic
Silent
Jaw typePBK 239
PBK 237
Ø mm -mm- -mm-
12 3 314 3 316 4 419 4 422 4,5 4,524 4,5 4,526 4,5 4,528 4,5 4,532 5 536 5 540 5 544 5 547 5 5
50 5
54 5
57 5
62 5
67 5
71 5
74 5
78 5
84 5
86 5
90 5
96 5
103 5
106 5
OC KS6/KS8 MVA available as an option
Standard: Control C.2
For more information, please refer to our peripherals catalogue.
Ne
u a
b E
nd
e 2
01
5
KS 8 with TU-QDS F Shelf
43
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Press designed specifically for the production of automotive hosesNow with 25% extra press force (increased from 60 to 75 t) and new Control C.2. Special jobs require special machines. A good example for such a tailor-made solution is the HM 245 with patented C-shaped crimping tool designed for radial insertion of complex hose lines. This special press is an ergonomically designed, low-noise machine that requires no lubrication. It has been specifically devised for the production of hoses for the automotive industry, offering outstanding press forces and precision.
With PFC and other optional features, you can adjust the press force to process materials that are easily damaged, producing strong and lasting connections without any need for gluing, screwing or welding.
Special machines - crimper for automotive hoses
HM 245
Innovative design with C-shaped crimping tools
Compact dies for easy crimping of 90° elbow fittingsRadial workpiece insertionPermanent axial centre for easy automated insertion
High-level-components and system solutions
Quality pumps designed for low-noise opera-tionPositively integrated lateral guides for optimi-sed die positioning in compact machine
Slide bearing technology
Optimised productivity with minimum main-tenance costsReduces crimping force loss by up to 20%Grease-free for extra cleanliness and prolonged service lifeNo greasy dirt deposits
New Control C user interface
Touch control screenProgrammable crimp dimensions and pressure measurementLarge product memory for efficient production management
HID compliant
CE compliant
Technical Data HM 245
Pressforce (ton) 75 No lubrication: 20% less friction Control Control C.2SAE R 12* 1 piece 1“SAE R 12* 2 pieces ¾“Industry 1“Max. crimping range 70 mmAxial infeed 75 mm
Opening without dies 105 mm
Speed (mm / sec)
Close
Crimp
Open
275
30
Die type 239Noise level 53 dBADrive 5,5 kWOil 100 lL x W x H (mm) 1020 x 950 x 1450Weight 610 kg
VoltagesHM 245.4_C.2_MVA
OptionsLUS /LUF Workplace lighting249.3400 Sliding table
Accessories for C ControlBCR ScannerCALB Digitale calliperPFM Pressure Force MonitoringPFC Pressure Force Control
Accessories
UTS (Uniflex Transfer Software) Management and documenta-tionPFM Pressure force MonitoringOC HM3xx/ HM 245 MVA OilcoolerPTS System Crimping and marking toolPS 2 Double footpedalSHS Mirror
PackageMachine+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50
Radial insertion of work-pieces, catering even for 90° bends
Sliding table with handle 249.3400
Constant axial cen-tre when crimping jaws are closed
For more information, see the last pages of this catalogue.
First Class Advantages
Greaseless
Silent
Ergonomic
65
HM 245
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technical Data ITM 300
Hydraulically powered 4 kW, 400 VAC 50 Hz 3 Ph
Piston stroke 500 mm
Force transfer servo-hydraulic
Control Siemens Control C.2
Continuous for adjustment 20-300 KN (30 t)
Noise emission 53 dBA
Max. insulator diameter Ø 240 mm
Max. testing length with basic unit 540 mm
Additional testing length with extension element 3000 mm (Accessory)
L x W x H test unit 3000 x 780 x 1670
L x W x H aggregate 1000 x 1200 x 1700
Weight of test unit 1400 kg
Weight of extension element 1100 kg
Weight aggregate 230 kg
Notebook shelf Swivelling mechanism for extra efficiency
Voltages
ITM300_MVA 230V-4801V 50/60 Hz 3 Ph
other ratings available on request
Special machines - insulator cutting machine
ICM 300 ITM 300
The ICM 300 has been specifically developed for the cutting of insulators and glass fibre rods.
Quality and flexibility
Diamond cutting blade
Roller conveyors at both ends (3000 / 2000 mm)
Extraction system with dust filter
Adjustable cutting length 150 - 2000 mm (adjustable by means of integrated length measuring and clamping tool
Technical Data ITM 300
Insulation rods Ø 16 bis 88 mm
Cutting blade Ø 305 x 30 mm
Drive 2 kW
Noise level 93 dBA
The ITM 300 is a drawing bench designed for the testing of insulators. As safety comes first, insulators must meet stringent safety standards – even under extreme loads.To ensure that they meet these requirements, UNIFLEX has designed a sturdy, special drawing bench for insulator testing.
Accessories
701.2200 Extension element 3000 mm
Notebook + UTS Notebook with UTS Software
888.074 Network printer
BCR CtrlC Barcode Scanner
701.050, 701.051, 701.052, 701.053
Fork head connector with bolts (insulators)
Insulator table adjustable in height
Easy tooling for increased productivityRequiring minimal maintenance
Ergonomic design
Easy tooling for increased productivityLow-noise hydraulic pump for stress-free workingInsulator table adjustable in height
Siemens industrial colour touch panel
Clear visual displayLarge product memoryProgrammable product sequences
Network connection
USB interfaces
Safety
CE compliantMakrolon® safety inspection panelSafety unit with protective switch/EMERGENCY-STOP device
ICM 300
ITM 300
7
Swivelling notebook shelf
Designed for easy setup and tooling
8
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
HM 660 HM 665 HM 1200
800 450 1200
No grease: 20% less friction
Control C.2 Touch
325 380 325
+120 +120 +120
395 mm 450 mm 395 mm
246, 237, 239-xx-Ø-yy
15 2
15
15 2
15
11 1,511
18,5 kW 18,5 kW 18,5 kW300 l 300 l 300 l
1450 x 1050 x 2470700 x 1160 x 1360
1450 x 1060 x 2650
700 x 1060 x 1360
4200 + 450 4480 + 450
HiDS
Control C.2Oilcooler
PFC (Pressure Force Controlling)PFM (Pressure Force Monitoiring)
HM 660.2_C.2_MVA - 220-480 Volt 60/50Hz 3PhHM 660.2_C.2_MVA - 220-480 Volt 60/50Hz 3PhHM 660.2_PFC_C.2_MVA - 220-480 Volt 60/50Hz 3PhHM 1200i2i_C.2_MVA - 220-480 Volt 60/50Hz 3Ph
Special machines - Insulators
HM 380, HM 480, HM 660, HM 1200
Our production crimper models HM 380, HM 480, HM 660 und HM 1200 are ideal for the crimping of insulators, cables, steel ropes and reinforcing steel elements.
Technical data HM 380 HM 480 HM 485
Crimp force (ton) 340 450 450
No grease: 20% less friction
Control Control C.2 Touch
Max. crimp range (mm) with dies 165 310 250
Opening (mm) + 70 + 150 310
Opening without dies 215 mm 380 mm 360 mm
Die type 239, 237, 239 xx-Ø-yy
Speed (mm/sec)Close crimp Open
231,333
201,523
201,523
Drive 4 kW 5,5 kW 5,5 kWOil (approx.) 100 l 300 l 500 l
L x W x H (mm) 1200 x 600 x 1700
730 x 1590 x 2015
730x 1590x 2480
Weight (kg) 750 2600 2900
HiDS (High Pressure Pump Dynamic Suction)Standard
Control C.2Oilcooler
OptionsPFC (Pressure Force Controlling)
PFM (Pressure Force Monitoiring)Voltages
HM 480.1_C.2_MVA - 220-480 Volt 60/50Hz 3PhHM 480.1_C.2_FD_MVA - 220-480 Volt 60/50Hz 3PhHM 480.1_PFC_C.2_MVA - 220-480 Volt 60/50Hz 3Ph
PTS System
TA(A) Long basic jaws for the crimping of virtu-ally any fitting type
High-level components and system solutions
HiLo cylinder - for enhance power without extra heat / risk of overheatingCompact ergonomic designLarge basic jaws suitable for the crimping of virtu-ally any fitting typeLateral reinforcement for optimised product qua-lityLow-noise operation thanks to special pumps
Fixed 6-o‘clock die
For force-free and accurate workpiece positioningEnhanced productivityImproved workplace safety and less stress for ope-rating personnel
Slide bearing technology
Grease-free for extra cleanliness and prolonged service life
Maximised productivity at very low operating costsAs chips brush off easily, tool wear is minimisedHoses remain grease-free- Ideal for hoses designed for the food or pharma-ceutical industry - Reduced tool wearReduces crimping force loss by up to 20%High process stability and reproducible accuracy
CE compliantHM 660
109
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
HMC 12-2000
Stability, innovation and crimping force characterize the new UNIFLEX HMC 12-2000 crimper. This machine is not only able to crimp the biggest hoses ever for a UNIFLEX machine, it is also the most com-pact one for mobile work in UNIFLEX history.The HMC 12-2000 is the most solid built C-crimper of the 2000 ton category due to its integrated powerbooster for high crimping forces.After a long period of research and development in the field of FEM this machine outshines all others of its cate-gory. UNIFLEX defines crimping techniques new and focuses on highest quality and user-friendliness as well as on advanced materials.
Technical Data HMC 12 2000
Crimp force (kN / ton) 20 000 / 2 000 No grease: 20% less frictionControl Control C.2SAE R15 4SH 1 piece 3“SAE R15 4SH 2 pieces 3“Industry 12“90 ° bow 3“Max. crimp range (mm) with basic diesCrimping
380 Ø PB +50
Opening without dies 435 mmDie type 247, 245, 237
Speed (mm/sec) Close / crimp / open
upon request, depends on power unit
L x W x H (mm) 2000 x 750 x 2400
Weight tool (ton) (wihtout oil) 15Standard
Control C.2 Option
AggregateVoltagesUpon request
Special machines - Insulators
More technical data according to the graphic on the left
D1 = Max. axial diameter 435 mmD3 = Max. radial Opening 350 mmD4 = Max. Flanch diameter 450 mmD5 = Diameter basic dies 330 mmL1 = Wide basic dies 300 mm
1112
High-level components and system solutions
HiLo cylinder - for enhance power without extra heat / risk of overheatingCompact ergonomic design provides ergonomic work and mobile usage for fixed piecesLarge basic jaws suitable for the crimping of virtu-ally any fitting typeLateral reinforcement for optimised product qualit
Patented design
New FEM calculation usedTool can be taken out seperatlyStable, innovativLow maintenance
Slide bearing technology
Grease-free for extra cleanliness and prolonged service life
Maximised productivity at very low operating costsHoses remain grease-free- Ideal for hoses designed for the food or pharma-ceutical industry - Reduced tool wearReduces crimping force loss by up to 20%High process stability and reproducible accuracy
CE compliant
N EW
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
New machine control C.2 Control C.2
14
The new CONTROL C.2 touch control system with an intuitive user interface designed for UNIFLEX hose presses, test benches and other machines includes a colour touch screen.It features additional standardised menus (quick start menu and production menu) as well as various customisation options for menus and functions of different appli-cations. The CONTROL C.2 system caters for centralised control via HID from Windows terminals.The UTS option allows for quality assurance documentation and the tracking of pro-duct and machine data.
Control C.2
Production management for serial production and customised machining
FIFO product memoryDataset filtering for faster productionScanner menu linked to product datasetsData input by scannerIntuitive graphic user interfaceFPM crimp dimensions recordingAdjustable pressure switching point/travelDisplay: 6“ real-time colour touch screen (16.7 mil-lion colours)
Maintenance from network PC
User-friendly management of changes and main-tenance of product datasetsCentralised job management from your desk saves time and moneyWindows system for easy cable network integra-tion
Data upload and download
Easy data upload and download, making use of external databases, scanners, USB sticks and callipers, including remote maintenance via the internet
13
START
Language selection, other languages
available upon request.
Configuration units.
Input of pressing dimension, correction value, hold time, aperture diameter, pre-selection of counter and crimping dies (automatic).
(1) By pressing dimension (parameter)
Input of pressure, hold time, aperture diameter, pre-selection counter and crimping dies.
(2) By pressure (parameter)
Articles can be searched for and created numerically or alpha-nume-rically. Articles can be easily selected using the "Quick Search Menu".
(3) Via the integrated database (4) Barcode scanner
Scanner article data via barcode.(accessories)
Input of the crimping dimension diameter, correction value and crimping dies (automatic).
(4)
Four choices for selecting compres-sion parameters quickly and easily. Selection menu includes pressing by dimension, by pressure, stored parameters in integrated database in the controller, or by use of a barcode scanner.
(1) (2) (3)
LOGIN MENU
(4)
Factory settings via user details and password with functionality assignments and user rights.
Quick menu and production menu.
TESTARTIKEL_
TESTARTIKEL_
oder
User Login
Language Units
Login by menu
Start the machine and its control:
Di�erent users are possible:
After the Login, you have the choice: Quick Menu or Producti-on Menu
ORQuick Menu Production Menu
Production Menu
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Control C.2
15 1816
ACCESSORIES (can be retro�tted at any time)
Order number: UTS Ctrl C Package or separately available:UTS Ctrl C.2 + Notebook 807.351
PFM - Pressure Force MeasuringQuality-enhancing option for series production. With PFM, the upper and lower pressure limits can be set by adjusting the tolerance values obtained from test pressing. Pressures outside these limits are output as errors. It is possible to let the machine switch off at a fixed upper or lower limit obtaining a higher process safety.
This way you can display and record combinations of incorrect hose and fittings, skipped work stage, such as skiving of the hose or a poorly positioned hose-fitting connection.Achieve integrated quality control without any additional effort.
Order number: PFM
Fußmaus als separate Bestätigungstaste
: 800.610
Order number: TA(A) PS Double.2
Death stop Double footswitch
Order number: Calp Ctrl C.2 (software + hardware)
Calibrating your machine is simple using digital measu-rement via the software and the calibration mandrel.
Measuring point menu with foot mouse / Vernier caliper (3 or 4"): Quality testing using calipers and foot mouse (as OK button). With the digital calipers, you can also check the pressing dimensions for conicity and ovality (number of measurement points). The pictogram-driven menu control guides you through the entire process.
Order number: Kit 800.610 + 800.606 / Caliper Ctrl C 3 inchOr Kit 800.610 + 800.609 / Caliper Ctrl C 4 inch
Barcode Scanner
Order number: BCR Ctrl C.2UTS Ctrl C.2 Software + Notebook
Allows the reading and output of production data or measu-red data (including time stamps) for complete production documentation. The ability to block the machine’s user interface against erroneous input increases the transparency of the production process.
Menus can be adapetd individually on demand.
Would you like to have the controller be part of your overall branding scheme? Have it configured with your part or pictures of your products and make the operator‘s job easier and decrease potential liability? Make it interface with production operating system to increase productivity?
UNIFLEX can customize the operator interface to meet your needs. Simply compile your company solution from the vof menus, interfaces and options offered. Clients including EATON, CATERPILLAR and Intertraco are already advantage of our corporate programming solutions.
On demand:Schaltschrank XXL
Communication with server or machine. Order management via server.
Paperless communication:
External database connection. Allows you to retrieve and save the documented
XML/CSV interface:
PFC Pressure Force Control
n
UX TOUCH 1800 mm cord
Order number: 807.602
TOUCH - non branded - 1800 mm cord
Order number: 807.496
CI-compliant menus.
Topics customized in line with corporate identity:
Communication with the server or withother machines.
Operating mode configurations:
For optional components.
The UNIFLEX PFC (Pressure Force Control) option offers two ways to stop a compression – based on the distance travelled or the applied force, as happens with PFC.
Stopping a compression stroke due to applied force can meet certain application requirements, specifically those where material behavior must be taken into account.
Thus also makes it possible to press brittle materials, such as fibre glass. Many industry-leading glass insulator producers are already using PFC profitably
PFC provides readings of pressing power and pressing position at any time during the pressing process. These measurements are displayed and analysed graphically. On the basis of just a few test pressings, you will learn exactly how to have the machine produce the perfect final assembly. This process can then be repeated by setting the pressing force, the rate the force increases and the precise time to switch to stop. By saving these values to the controller, you can improve productivity through shorter set up time and consistent quality can be achieved, thereby dramatically increasing customer satisfaction and profitability.
CORPORATE PROGRAMMING as a SPECIAL SOLUTION (ex works)
Other options:
OPTION (ex works)
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
17
Notes
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
17
QDS 239 B + QDC 239.5 TA (A) Mirror / SHS LUS / LUFStandard in Standard for HM 3xx series LUS with LED and adapter Machine packages LUF with Halogen adapter
PTS SYSTEM Marking and crimping in one step according to DIN 20066, EN 853, EN 854, EN 856, EN 857 PTS 52: Zeichen/character 4 x 2,0 mm /
marking depth ca. 0,3 - 0,5 mm PTS 32: character 3 x 1,5 mm / marking depth ca. 0,3 mm
Accessories
P 200, 202, 204, 213, 261, 265 immer 10 Stck. / always 10 eachP 262 /263 Ø 14 – 32 = 17 Stck. / eachP 239 Ø 14 – 24 = 12 Stck. / each Ø 26 – 50 = 17 Stck. / eachP 239L Ø 14 – 22 = 14 Stck. / each Ø 24 – 40 = 15 Stck. / each Ø 44 – 50 = 10 Stck. / eachP 232L Ø 17 – 20 = 21 Stck. / each Ø 24 – 28 = 22 Stck. / each Ø 40 – 44 = 24 Stck. / each Ø 47 – 62 = 10 Stck. / each Ø 67 – 90 = 11 Stck. / eachP 237L Ø 54 – 67 = 24 Stck. / each Ø 71 – 121= 11 Stck. / eachP 266L Ø 54 – 78 = 10 Stck. / each
Anzahl Buchstaben Amount of characters
QDS 239 C / T QDS 239 S QDS 239 R Oil Cooler OCS 10 retroMobile storage for dies Storage for dies 239 / 239 L and Prevent the heating of hydraulic Camera System - die alternative type 239 / 239 L (12 / 24 Satz) 237L directly on the machine or the oil. A constant oil temperature to the mirror, for a better sight and 237 L (2 oder 4 Satz) wall; for type 239 to UX-table leads to reproducible crimp line adjustment results
TU QDS Die Storage System:For PB 232 + 237 + 239 + 266 dies
+ + + =Table TU + Basic Sheet + Shelf + Pod TU-QDS F Basic TU-QDS F Shelf TU-QDS F239I with prepared holes
1
Quality Made in Germany
For UNIFLEX Hydraulik GmbH, it is very important to assure a steady, high-quality system. Especially when crimpers that generate enormous production force of 90 – 2000 tons in one tool. Quality and construction of a machine influence its durability and therefore the customer‘s satisfaction.
All UNIFLEX machines are being produced and proofed after strict standards. That is because all components must be produced with strict tolerances so the end product will match all customers‘ standards.
This strict tolerance allows UNIFLEX machines to produces a high crimping force and accuracy.
UNIFLEX has set itself high goals to satisfy customers for decades to come.
UNIFLEX has been developing hydraulic machines based on own experience and the experience of its customers for over 40 years. During this time, efficiency and the customer‘s return on investment have been UNIFLEX‘s main goals.
There are not only individually produced machines, but also matching software programs and adjustable acces-sories that are being chosen with care from UNIFLEX employees from all over the world.
This pictures for example shows how easy it is to crimp all kinds of pieces, even elbow pieces, here on an HM 325. The long master dies make this pssobility.
Gone are problems with difficult forms of pieces. Where other companies fail, UNIFLEX has the solution.
Only through continuous research and development can we remain the best. Customer expectations do not only need to be fulfilled but surpassed, globally.