FLUOR SmartPlant ©

Implementation Team By John Dressel

SPI and the Smart 3D

Connection

Copyright © 2005 Fluor Corporation all rights reserved Copyright © 2016 Fluor Corporation – all rights reserved

Topics Covered in this Presentation

S3D as a Data Destination is needed for a complete integrated environment Lack of connectivity between SPI and S3D or other SmartPlant products How SPI DDP works for In-line instrumentation and integration to S3D Options for On-line and Off-line Data instrumentation integration to S3D Material management between SPI and S3D for SmartPlant Construction Cable Management between SPI and S3D available in SPI 2016

Smart tm 3D as an SPI Data Destination

S3D is the physical layer for all data from the SmartPlant Enterprise SPI meta data for Instrument elements in the S3D model include:

– In-line, On-line and Off-line instruments – Instrument Cable and Cable routing raceways – Instrument mounting stanchions and hookup details – Location of Instrument Junction Boxes and I/O Connection Points – Hook-up Assemblies and Material Requirements for Construction Work Packages

SPI to Smart 3D Integration Issues

SPI Dimensional Data for Piping (DDP) is for In-line Tags only SPI In-line and Off-line Tags are manually created and placed in S3D Prior to SPI 2016 Cable data had to be managed through SPEL Instrument material data has to be exported from SPI for external management SmartPlant Materials (SPM) has no connection to SPI for Hookups or BOMs Correlation of Line and Equipment numbers between SPI, SP-P&ID and S3D S3D Construction Work Packages (CWP) need association to SPI Tags

SPI Dimensional Data for Piping to S3D

The DDP module of SPI defines the sizing of In-line devices in S3D The DDP module passes Dimensional Data to S3D via SmartPlant Foundation Once the DDP data is in S3D Catalog Piping is able to place the instruments in the model DDP passes Dimensional Data for all In-line instruments

SPI Dimensional Data for Piping to S3D

DDP Symbols address dimensions of equipment and Maintenance Zones Generic DDP Symbols developed by Intergraph for Fisher have added functions Parameters such as Hand wheel and Operator Requirement and Positioning Generic DDP Symbols reduce the number of DDP Groups required

Maintenance Zones Operator Requirements Operator Positioning

Vendor DDP Solutions for SPI data to S3D

Emerson Fisher has an Interface into Fisher First 2 for DDP SPI Data The Fisher First 2 – SPI interface workflow is as follows:

• Define Spec Sheet format – Fisher or SPI Spec Form • Import proper Link Files from Emerson • Export Valve Spec Sheet data from SPI to Fisher First 2 • Use Fisher First 2 for Sizing, Selection, and Pricing • Export Valve Spec and DDP data from Fisher First 2 to SPI • Run Fisher First 2 Link Files in SPI Import Module • Publish DDP data to SmartPlant Foundation • Retrieve DDP data into S3D Libraries • Place Valve with DDP data in S3D Model

Vendor DDP Solutions for SPI data to S3D

Endress+Hauser works with Thomas Net to create their S3D DDP data Endress+Hauser– SPI interface workflow is as follows:

• Build Instrument Tags in the SPI Index and create Instrument Specs • Send Spec Sheets with Process and Selection Data to E+H • E+H retrieves data directly from SPI via Vendor API into their Spec • E+H uses their Software to Select Instrument Catalog Numbers • E+H sends Catalog Numbers with link to Thomas.Net for EPC for review • EPC retrieves Vendor data, DDP data and S3D Group Shape from Thomas Net • EPC Publishes Dimensional Data from SPI to S3D or directly to the S3D Model

SPI DDP without SmartPlant Foundation

Activities for Importing data from a DDP Conversion Tool into S3D 1. Set the Dimensional Data Status in an SPI UDF (Preliminary - Design – Certified) 2. Additional UDF for MOC (Revision and Remarks) 3. Using a predefined SPI Browser View Export to a DDPDump.XLS 4. Run the DDP – S3D conversion program to create a S3D Master Catalog File 5. Place the Dump and Master file in the proper folder for the DDP Conversion Tool

DDP Browser View

SPI DDP without SmartPlant Foundation

DDP Conversion Tool Activities and Functions – The macro for Instrument Type and Geometry Type are set – The macro for Process Connection (End Preparation) – The macro for End Standard, Pressure Rating, and Status are set – The macro for Requisition Type and Fabrication Category are hard coded in the program – Validate all DDP data prior to creating the S3D Master Catalog Export

DDP to S3D Converter

SPI DDP without SmartPlant Foundation

Load the S3D Master Catalog Export into the S3D Library Catalog Once the DDP data is in S3D Catalog Piping is able to place the instruments in the model with proper Status and End Prep. Instruments can be selected from the Instrumentation Stock list in S3D DDP without SPF only passes Dimensional Data for In-line instruments We still need to model the On-line and Off-line instruments in S3D

Instrumentation Stock list Report from S3D

S3D Instrument Placement Tool

Stanchions and On-line or Off-line instruments can be manually created in S3D OR Using methods similar to integration without SPF to load the S3D Catalog Exporting Off-line and On-Line Tag and Assembly or Hook-Up data from SPI Condition the Off-line and On-Line data for placement in the S3D Using an Instrument Loading Program in S3D (like one developed by Fluor) Place the Instrument Stanchions in the S3D model Place Instruments on the Stanchions with Hook-up assemblies

Insertion of Instruments in S3D

SPI Material Management for S3D

SmartPlant Materials and SP Construction need the Material in S3D Material Management software also relies on S3D for CWP associations SPI has Material Management built-in but SPM and S3D do not connect Bulk assembly material is defined in SPI as either UDFs or Hook-ups Tags with Assemblies or Hook-ups with CWP may be exported from SPI SPI Tags with Material Requirements may then be placed in S3D Material Assemblies in S3D

Cable Management between SPI and S3D

Work Process for Cable management before SPI 2016 – Cable schedule could only be retrieved from SmartPlant Electrical through SmartPlant

Foundation in order for Smart3D to retrieve it. – SmartPlant Instrumentation cable schedule had to go through SmartPlant Electrical

before being able to be retrieved from Smart3D – Cable routing in Smart3D then had to be published back through SmartPlant Foundation

and the Cable Schedules produced from SmartPlant Electrical

Cable Management between SPI and S3D

Work Process for Cable management After SPI 2016 – Cable schedule can now be retrieved from SmartPlant Electrical or SmartPlant

Instrumentation through SmartPlant Foundation for Smart3D to retrieve it. – Cable routing in Smart3D then be published back through SmartPlant Foundation and the

Cable Schedules produced from SmartPlant Electrical or SmartPlant Instrumentation Things to keep in mind…

– SPI "Electrical Equipment" must exist in S3D Model – SPI and S3D Equipment Names Must Match Exactly – Cable Tags in SPI Catalog Must Match S3D Cable Part Numbers

Cable Management between SPI and S3D

Publishing Cable Schedule From SPI – Create Matching Equipment and Cables Types in SPI and S3D – Add Cables with “To - From” in SPI – Publish SPI Cable Schedule to SmartPlant Foundation from SPI

Retrieving SPI Cable Schedule Into S3D – Retrieve SPI Cable Schedule From SmartPlant Foundation in S3D – Validate Cable Schedule in S3D – Create Cable Device Modeling Report

Cable Management between SPI and S3D

Cable Device Modeling Report – Lists all cables in the S3D model – Report shows:

• Device Equipment Names and status in model • Number of connected cables • Cable Names and Part Descriptions • Signal types and status in model

– Identifies which cables need to be processed

Cable Management between SPI and S3D

Modeling Equipment in S3D – SPI Junction Boxes and Marshalling Racks or DCS I/O are modeled as

Electrical Components – Tray system is modeled for routing usually by the Electrical group – Cable Ports need to be defined on all Instrument equipment

Cable Management between SPI and S3D

Instrument Cable Routing in S3D – Either Electrical or Instrument designers may route Instrument Cables in S3D

Things to keep in mind… – Auto-Routing Option Available

• Cable Signal Type Must Match Cableway Signal Type for AutoRoute – Use Contiguous Cableways

• Route Zero-Spec Cableway • Use Auto-Connect Command

Cable Management between SPI and S3D

Instrument Cable Management Workflow

“Errors using inadequate data are much less than those using no data at all.”

~ Charles Babbage

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For additional information, please contact:

John Dressel, Fluor Principle Applications Specialist

John.Dressel@Fluor.com

The SPI to S3D Data Connection