Edition: Jan 2005
Spike®one piece one piece
pre-expanded (no tightening)pre-expanded (no tightening)vibration resistantvibration resistant
F A S T E N E R S®
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2
F A S T E N E R S®
Powers offers the widest range of mechanical and adhesive fasteners in the market place.
Powers products cover the full traditional anchoring range while specialising in innovative
products that provide the architect, engineer and end user with aesthetic, high performance,
labour saving fastening solutions. Fast technical advice, free samples and free on site dem-
onstrations. Call toll free 1800 677 872 or visit our web site www.powers.com.au
Other Powers fastening systemss
AC100® PRO High performance. Fast cure Styrene free vinylesterFire rated
PBI Structural® anchor High performance Economical Versatile
Vertigo™ One piece Various styles
Blue-Tip Screw-Bolt® Simple to install Removable Vibration resistant
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National on Site Anchor Testing Service
In-house Product & Application Testing Service Melbourne
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In House Product Training Facility Melbourne
Distributed by: BEST MATERIALS LLC Ph: 800-474-7570, 602-272-8128 Fax: 602-272-8014 www.BestMaterials.com Email: [email protected]
Contents
Description 4
Material specifi cations 4
Installation procedures 5
Anchor sizes and styles 8
Performance data 10
Design criteria 12
Suggested specifi cation 13
F A S T E N E R S®
3
The Powers SPIKE is a patented, one-piece, vibration resistant anchor for use in concrete, block, brick, or stone. Several head styles and anchor materials are available.
SPIKE®
Introduction
Using a special manufacturing process, the SPIKE anchor is formed with an “s” shaped configuration at the working end of the anchor to create an expansion mechanism. The pre-expanded mechanism is activated as the anchor is driven into the drilled hole and creates a spring type compression force against the walls of the hole. To develop the spring action of the expansion mechanism, manufacturing processes such as heat treatment and cold working are used.
The basic working principle is the same for all versions. As the anchor is driven into the hole, the expansion mechanism is compressed and flexes to accommodate the size of the hole. Once seated at the required embedment, residual spring force developed in the expansion mechanism provides three compression forces at three different levels, at the bottom of the anchor hole. When a vibratory load is applied to some anchors, the area of the base material around the expansion mechanism may experience localized pulverization at the point of contact. The Powers SPIKE has been designed to overcome this problem. When subjected to vibratory loads, the SPIKE will expand due to the residual spring action of the expansion mechanism if localized pulverization occurs.
Use of the SPIKE anchor reduces installation time. Since the anchor is pre-expanded, there is no secondary tightening operation required which greatly reduces the overall cost of an anchor installation. The simple installation procedure helps to insure a quality application each time the SPIKE anchor is used.
Material specifi cations
Anchor component Material
Carbon steel Stainless steel
Anchor body Class 10.9 Carbon Steel Grade 316Plating Electroplated zinc.Coating thickness 5 microns min.
Description
4
F A S T E N E R S®
SPIKE®
Installation - Mushroom and Countersunk SPIKE®
Installation - Tie-wire SPIKE®
Drive the anchor through the fixture into the anchor hole until the head is firmly seated against the fixture.
Be sure the anchor is driven to the required embedment depth.
Blow the hole clean of dust and other material.
Drive the anchor into the anchor hole until the head is firmly seated against the concrete.
Attach wire through eyelet.Blow the hole clean of dust and other material.
Using the proper diameter bit, drill a hole into the base material to a depth of at least one anchor diameter deeper than the embedment required
Using the proper diameter bit, drill a hole into the base material to a depth of at least one anchor diameter deeper than the embedment required
F A S T E N E R S®
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SPIKE®
Installation - Long Tie-wire SPIKE®
Using the proper diameter bit, drill a hole into the base material to a depth of at least one anchor diameter deeper than the embedment required
Blow hole clean of dust and other material
Place the anchor in the hole and align the Tie-Wire Spike head in the same direction as the pipe work.Drive the anchor into the hole until head is seated against the surface of the base material.
Attach pipe clamp.
Installation - Pipe SPIKE®
Drive the anchor into the anchor hole until the head is firmly seated against the surface of the base material.
Screw in threaded rodBlow the hole clean of dust and other material.
Using the proper diameter bit, drill a hole into the base material to a depth of at least one anchor diameter deeper than the embedment required
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F A S T E N E R S®
SPIKE®
Installation - Forming SPIKE®
Hammer in Forming SPIKE®
Using the proper diameter bit, drill a hole into the base material to a depth of at least one anchor diameter deeper than the embedment required.
Blow the hole clean of dust and other material.
When job completed, remove Forming SPIKE® with claw hammer, crow bar or wrecking bar.
F A S T E N E R S®
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SPIKE®
Anchor sizes and styles
The following tables list the many sizes and styles of SPIKE anchors. To select the proper length, determine the embedment depth required to obtain the desired load capacity. Then add the thickness of the fixture, including any spacers or shims, to the embedment depth. This will be the minimum anchor length required. On the Tie-Wire, Long Tie-Wire and Pipe Spike versions, no fixture is used. These anchors should be driven in until the head is seated against the surface of the base material.
Part No DescriptionMETRIC
Drill Ømm
Fixture thickness mm
Boxqty
Cartonqty
MH53MM 5 x 25mm
5
3
1001000
MH510MM 5 x 32mm 10MH56MM 5 x 38mm 6MH519MM 5 x 50mm 19MH653MM 6.5 x 25mm
6.5
3MH656MM 6.5 x 38mm 6MH6519MM 6.5 x 50mm 19MH6532MM 6.5 x 63mm 32MH6544MM 6.5 x 75mm 44MH6568MM 6.5 x 102mm 68 500
Mushroom Head SPIKE® Carbon Steel (Clear Zinc)
Part No DescriptionIMPERIAL
Drill Ømm
Fixture thickness mm
Boxqty
Cartonqty
MH382 3/8” x 2”
10
6
25 250MH38212 3/8” x 2-1/2” 19MH383 3/8” x 3” 32MH384 3/8” x 4” 57
Mushroom Head SPIKE® Stainless Steel (316 Grade)
Part No DescriptionMETRIC
Drill Ømm
Fixture thickness mm
Boxqty
Cartonqty
MH53MMSS 5 x 25mm
5
3
1001000
MH510MMSS 5 x 32mm 10MH56MMSS 5 x 38mm 6MH519MMSS 5 x 50mm 19MH656MMSS 6.5 x 38mm
6.5
6MH6519MMSS 6.5 x 50mm 19MH6544MMSS 6.5 x 75mm 44MH6568MMSS 6.5 x 102mm 68 500
Part No DescriptionIMPERIAL
Drill Ømm
Fixture thickness mm
Boxqty
Cartonqty
MH382SS 3/8” x 2”10
625 250
MH383SS 3/8” x 3” 32
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F A S T E N E R S®
SPIKE®
Pipe SPIKE® Carbon Steel (Zinc Clear)
Part No Description Drill Ømm
Internal thread mm
Boxqty
Cartonqty
PS514* 1/4” UNC internally threaded rod hanger 5 1/4” 100 1000
PS6538* 3/8” UNC internally threaded rod hanger 6.5 3/8” 50 500
PS56MM 6mm internally threaded rod hanger 5 M6 100 1000
PS658MM 8mm internally threaded rod hanger‡6.5 or 7
M8100 1000
PS6510MM 10mm internally threaded rod hanger M10‡ Performance data available for both hole sizes * discontinued item once current stock exhausted
Countersunk SPIKE® Carbon Steel (Zinc Clear)
Part No Description Drill Ømm
Fixture thickness mm
Boxqty
Cartonqty
CS565MM 5 x 65mm
533
100 1000CS575MM 5 x 75mm 43CS5100MM 5 x 100mm 68CS6538MM 6.5 x 38mm
6.5
6
1001000
CS6550MM 6.5 x 50mm 18CS6565MM 6.5 x 65mm 33CS6575MM 6.5 x 75mm 43CS65100MM 6.5 x 100mm 68 500
Tie-Wire SPIKE® Carbon Steel (Zinc Clear)
Part No Description Drill Ømm
Hole Ømm
Boxqty
Cartonqty
TW3700 5mm Tie-Wire Suspension SPIKE 5 5.5100 500TW3759 6.5mm Tie-Wire Suspension SPIKE 6.5 7
LTWS65060 Long Tie-Wire SPIKE 6.5 x 60mm 6.5 7x7sq
Forming SPIKE® Carbon Steel (Zinc Clear)
Part No Description Drill Ømm
Fixture thickness mm
Boxqty
Cartonqty
FWS538MM 5 x 38mm Removable forming SPIKE
56
100 1000FWS550MM 5 x 50mm Removable forming SPIKE 18FWS570MM 5 x 70mm Removable forming SPIKE 38FWS6570MM 6.5 x 70mm Removable forming SPIKE
6.538 100 1000
FWS65100MM 6.5 x 100mm Removable forming SPIKE 68 500 N/A
SPIKE® Setting Tool
Part No Description Boxqty
Cartonqty
3790 SDS Plus Fitting for 5, 6.5 Mush, Csk, Tie-wire
1 N/A3791 Crown Fitting for 5, 6.5 Mush, Csk, Tie-wire
HT1SPIKE CROWN Crown Fitting for 6.5 Pipe SPIKE
While the SPIKE anchor can easily be installed using a hammer, a specially designed series of drivers provide a fast, easy to use method for installing SPIKE anchors into concrete and masonry materials. The tools allow the SPIKE anchor to be installed in confined areas and prevent damage to the fixture from stray hammer blows.
F A S T E N E R S®
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SPIKE®
Performance data
Working stress design – carbon steel, mushroom and c/s head SPIKE®
Allowable working load capacities for carbon steel SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 522 1.0 1.6 1.1 1.6 1.1 1.725 1.0 2.2 1.2 2.4 1.2 2.432 1.2 2.8 1.5 3.1 1.8 3.3
6.5 6.522 1.0 2.6 1.2 2.8 1.3 3.025 1.2 2.9 1.4 3.1 1.5 3.332 1.4 3.1 2.0 3.5 2.2 4.0
10 (3/8”) 10 45 3.1 7.9 3.7 8.8 4.4 9.112 (1/2”) 13 65 4.3 11.3 6.0 13.9 6.8 15.1
Limit state design – carbon steel, mushroom and c/s head SPIKE®
Limit state design load capacities for carbon steel SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 522 1.7 2.9 1.9 3.0 2.0 3.125 1.8 3.9 2.2 4.2 2.2 4.232 2.2 5.1 2.7 5.5 3.3 5.9
6.5 6.522 1.8 4.6 2.1 5.0 2.3 5.425 2.2 5.3 2.6 5.6 2.7 6.032 2.5 5.7 3.5 6.2 3.9 7.2
10 (3/8”) 10 45 5.7 14.3 6.6 15.9 8.0 16.312 (1/2”) 13 65 7.7 20.4 10.9 24.9 12.2 27.2
Working stress design – stainless steel, mushroom head SPIKE®
Allowable working load capacities for stainless steel SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 522 0.9 1.4 1.1 1.6 1.1 1.625 1.0 2.1 1.2 2.2 1.3 2.332 1.2 2.7 1.5 2.9 1.8 3.1
6.5 6.522 1.0 2.5 1.1 2.7 1.2 2.925 1.2 2.9 1.3 2.9 1.4 3.232 1.4 3.1 1.8 3.3 2.1 3.6
10 (3/8”) 10 45 2.6 7.1 3.1 8.0 3.3 8.312 (1/2”) 13 65 6.2 9.9 7.0 10.1 7.2 10.5
Limit state design – stainless steel, mushroom head SPIKE®
Limit state design load capacities for stainless steel SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 522 1.6 2.6 1.9 2.8 2.0 2.925 1.8 3.7 2.2 4.0 2.4 4.132 2.2 4.8 2.7 5.3 3.2 5.6
6.5 6.522 1.8 4.5 2.0 4.8 2.2 5.225 2.2 5.2 2.3 5.3 2.6 5.732 2.4 5.5 3.3 5.9 3.8 6.4
10 (3/8”) 10 45 4.6 12.9 5.6 14.3 5.9 14.912 (1/2”) 13 65 11.2 17.7 12.5 18.1 12.9 18.8
NOTE: Incorporated safety factor (Tension and shear) Fsc=3 (concrete).
NOTE: Incorporated strength reduction factor (Tension and shear) φ = 0.6
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F A S T E N E R S®
SPIKE®
NOTE: Incorporated safety factor (Tension and shear) Fsc=3 (concrete).
NOTE: Incorporated strength reduction factor (Tension and shear) φ = 0.6
Working stress design – carbon steel, Pipe SPIKE®
Allowable working load capacities for carbon steel Pipe SPIKE
THREAD SIZE
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
1/4”M6 5 32 1.5 1.2 1.8 1.2 2.0 1.2
M83/8”M10
6.5
44
2.3 2.7 2.7 2.7 3.2 2.7
M83/8”M10
7 2.0 2.7 2.4 2.7 2.9 2.7
Limit state design – carbon steel, Pipe SPIKE®
Limit state design load capacities for carbon steel Pipe SPIKE
THREAD SIZE
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
1/4”M6 5 32 2.8 2.1 3.2 2.1 3.6 2.1
M83/8”M10
6.5
44
4.2 4.9 4.9 4.9 5.7 4.9
M83/8”M10
7 3.5 4.9 4.3 4.9 5.2 4.9
Working stress design – carbon steel, Tie-Wire SPIKE®
Allowable working load capacities for Tie-Wire SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 532
1.2 1.2 1.3 1.2 1.4 1.26.5 6.5 1.4 1.6 1.4 1.6 1.6 1.6
Limit state design – carbon steel, Tie-Wire SPIKE®
Limit state design load capacities for Tie-Wire SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
20 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 532
2.2 2.1 2.4 2.1 2.6 2.16.5 6.5 2.4 3.0 2.6 3.0 2.8 3.0
F A S T E N E R S®
11
SPIKE®
NOTE: Incorporated safety factor (Tension and shear) Fsc=3 (concrete).
NOTE: Incorporated strength reduction factor (Tension and shear) φ = 0.6
NOTE: Incorporated safety factor (Tension and shear) Fsc=3 (concrete).
NOTE: Incorporated strength reduction factor (Tension and shear) φ = 0.6
Base material thickness
Design criteria
The minimum recommended thickness of base material, BMT, when using the Hollow set SPIKE is 125% of the embedment to be used for solid materials. For example, when installing an anchor to a depth of 100mm, the base material thickness should be 125mm
Spacing between anchors
To obtain the maximum load in tension or shear, a spacing, S, of 10 anchor diameters (10d) should be used. The minimum recommended anchor spacing, S, is 5 anchor diameters (5d) at which point the load should be reduced by 50%. The following table lists the load reduction factor, Rs, for each anchor diameter, d, based on the center to center anchor spacing.
ANCHOR SIZE ØSpacing distance, S (mm) Tension and Shear
10d 9d 8d 7d 6d 5d5 50 45 40 35 30 256.5 65 58.5 52 45.5 39 32.510 100 90 80 70 60 5012 120 108 96 84 72 60Rs 1.00 0.90 0.80 0.70 0.60 0.50
Working stress design – carbon steel, Forming SPIKE®
Allowable working load capacities for Forming SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
15 MPa concrete 20 MPa concrete 32 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 532
0.9 2.0 1.1 2.3 1.7 2.66.5 6.5 0.9 2.0 1.4 2.3 1.8 2.9
Limit state design – carbon steel, Forming SPIKE®
Limit state design load capacities for Forming SPIKE
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
15 MPa concrete 20 MPa concrete 32 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
5 532
1.6 3.6 2.0 4.2 3.1 4.76.5 6.5 1.6 3.6 2.5 4.2 3.2 5.2
Working stress design – carbon steel, Long Tie-Wire SPIKE®
Allowable working load capacities for Long Tie-Wire SPIKE (For use with pipe clamps)
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
15 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
6.5 6.5 32 1.3 1.5 1.4 1.5 1.5 1.5
Limit state design – carbon steel, Long Tie-Wire SPIKE®
Limit state design load capacities for Long Tie-Wire SPIKE (For use with pipe clamps)
ANCHOR SIZEmm
DRILLSIZEmm
EMBEDMENT DEPTH
mm
15 MPa concrete 32 MPa concrete 40 MPa concrete
TensionkN
ShearkN
TensionkN
ShearkN
TensionkN
ShearkN
6.5 6.5 32 2.3 2.7 2.5 2.7 2.7 2.7
NOTE: Incorporated safety factor (Tension and shear) Fsc=3 (concrete).
NOTE: Incorporated strength reduction factor (Tension and shear) φ = 0.6
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F A S T E N E R S®
SPIKE®
NOTE: Incorporated safety factor (Tension and shear) Fsc=3 (concrete).
NOTE: Incorporated strength reduction factor (Tension and shear) φ = 0.6
Edge distance – Shear
For shear loads, an edge distance, E, of 12 anchor diameters (12d) should be used to obtain the maximum load. The minimum recommended edge distance, E, is 5 anchor diameters (5d) at which point the shear load should be reduced by 50%. The following table lists the load reduction factor, Re, for each anchor diameter, d, based on the anchor centre to edge distance.
ANCHOR SIZE ØEdge distance, E (mm) Tension only
12d 11d 10d 9d 8d 7d 6d 5d5 60 55 50 45 40 35 30 256.5 78 71.5 65 58.5 52 45.5 39 32.510 120 110 100 90 80 70 60 5012 144 132 120 108 96 84 72 60Re(t) 1.00 0.97 0.94 0.91 0.89 0.86 0.83 0.80
Edge distance – Tension
An edge distance, E, of 12 anchor diameters (12d) should be used to obtain the maximum tension load. The minimum recommended edge distance, E, is 5 anchor diameters (5d) at which point the tension load should be reduced by 20%. The following table lists the load reduction factor, Re, for each anchor diameter, d, based on the anchor centre to edge distance.
ANCHOR SIZE ØEdge distance, E (mm) Shear only
12d 11d 10d 9d 8d 7d 6d 5d5 60 55 50 45 40 35 30 256.5 78 71.5 65 58.5 52 45.5 39 32.510 120 110 100 90 80 70 60 5012 144 132 120 108 96 84 72 60Re(s) 1.00 0.93 0.86 0.79 0.71 0.64 0.57 0.50
Suggested specifi cation
Example
Product name Mushroom head SPIKE®Mushroom head SPIKE®
Part number MH6544MH6544
Size 6.5 x 75mm6.5 x 75mm
Head style MushroomMushroom
Embedment depth 30mm 30mm
Minimum spacing and edge distance Spacing: 65mm, Edge distance: 80mmSpacing: 65mm, Edge distance: 80mm
Product to be installed in accordance Product to be installed in accordance
with published installation procedurewith published installation procedure
F A S T E N E R S®
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SPIKE®
Distributed by: BEST MATERIALS LLC Ph: 800-474-7570, 602-272-8128 Fax: 602-272-8014 www.BestMaterials.com Email: [email protected]