8
SPRAYTRON
TechNicAl dATA
SprayTron fits in any body shop, from the most traditional ones to those aiming to fully reorganise work flow. When equipped with a Symach robot, a single painter can perform up to 10 complete jobs seam-lessly and quickly.
Measures and dataSprayTron code:External length:Internal length:External width:Internal width:External height:Internal height:Extra length for US market:Weight:Front door width:Front door height:Front door panel width:Air speed:Maximum solvent quantity:Paint application method:Compressed air system:Time for installation:Warranty:
Exhaust and inlet fan (plugs fans type)Outlet diameter:Max flow rate:Motor power supply:Motor rated power:Inverter:Duct flange:
Air filtersPrefilters entry extraction:Paint shop filter:Plenum filter:
22009,40 mt8,00 mt4,10 mt4,00 mt3,40 mt2,70 mt
+1 mt = 9,00 mt3500 kg2,80 mt2,70 mt0,85 mt
0,3 - 0,4 m/sec8400 gr/h
manual8 Barh 192
12 months
800 mm36000 cu.m./h
400 V~ - 230 V~/60 Hz11 kW15 kW
0,90 x 0,90 mt
G350 mm20 mm
30.8 ft26.2 ft13.4 ft13.1 ft11.1 ft
8.8 ft+3.2 ft = 29.5 ft
7716 lb9.1 ft8.8 ft2.7 ft
0.9-1.3 ft/sec18518 lb/h
31.4”
2.9x2.9 ft
1.9”0.7”
Powerturbo unitThe Powerturbo unit mainframe consists of two aluminium-and-steel single-piece units that can be placed on the base and stacked onto one another. It accommodates filters, ducts and fans, as well as steel flow baffles that keep air inflow and air suc-tion separate.All inner and outer walls of the Powerturbo unit are made of sound deadening, waterproof and fire-resistant material. The single-piece units of the Powerturbo unit are closed by sound-dead-ened steel panels using a fastening system that ensures easy removal for maintenance purposes.There is an air inlet prefilter which is placed after the fan. A door on the front wall inside the booth provide access for filter replacement.
37.4 lb/h
61.7 lb/h
2.9x1.2xh1.5 “pz. 5x13.1 ft
1322 lb footprint23.6”
10.1 ft29.1 ft
2.2 ft
9.1 ft8.8 ft2.7 ft0.2”
GasLPG gas (G31) / natural gas (G20) line pressure: Fitting size:
210 kW burnerPower output:Hourly consumption - LPG (G31) at 12 mbar:Hourly consumption -Natural gas (G20) at 12 mbar:210 kW burner air temperature:210 kW burner drying temperature:
350 kW burnerPower output:Hourly consumption - LPG (G31) at 12 mbar:Hourly consumption -Natural gas (G20) at 12 mbar:350 kW burner air temperature:350 kW burner drying temperature:
Floor specificationsGrid:Carmover rails:Load capacity:Depth hole:
PitBuilding works width:Building works length:Building works depth:
Front doorWidth:Height:Panel width:Thickness:Material:
20/25 mbar1½”G
209 kW
17 Kg/h
22 cu.m./h25°C ΔT80°C ΔT
350 kW
28 Kg/h
35 cu.m./h38°C ΔT80°C ΔT
760 x 330 x h 40 mmpz. 5x4,00 mt
600 Kg footprint60 cm
3,10 mt8,875 mt
0,69 mt
2,80 mt2,70 mt0,85 mt
6 mmclear glass pane
Base
Walkable grids
Carmover rails
Front door
SprayTron always comes with a base, either for above-floor or in-floor installation. The SprayTron base supports and helps achieve the proper size ofModulblock structure, Powerturbo unit, floor grid and Carmover rails.
Floor grids are supported by 4 omega-shaped beams arranged in a longitudinal direction with respect to base and 32 independent supporting legs, making for 600-Kg load capacity at vehicle supporting point.
Carmover rails are recessed into the grid so as to obtain a level walkable surface without interrup-tions or protrusions with 800-Kg load capacity at vehicle supporting point.
Each door leaf opens towards the outside. One door leaf opens independently from the others and features a safety handle. The door frame is made from stainless steel and paint-finished in grey.When closing, each door leaf butts against a seal that make the booth airtight. Doors are hinged to a frame that is independent of the booth so that perfect sealing is ensured under all conditions.
BurnerThe SprayTron can be set up with two different burners with direct flame, 210 KW and 350 KW.Both burners can be installed on the Power Turbo ventilation group or on the air introduction chan-nel, inside or outside the building.They are composed by a metal channel inside which the burner is set up and by a closed cabinet which stores the electric parts, the valves and the security system.
LightsTotal installed power:Chromatic yield index:Light flow of lamp:Supply voltage:Frequency:No. of ceiling lights:Estimated neon life:Colour type:Colour temperature:Mean lighting:
1,944 kW0,93 Ra
EL 35°C 4300 Lm230 V~
50/60 Hz12 (36 neon)24000 hours
daylight colour5200°K
1000 Lux
Openable windowstyle filter
Powerlux in 3
The tilting frame of the windowstyle filter provides convenient quick opening for filter replacement.
The “Powerlux in 3” lamp is the fruit of Symach’s year-long research and design effort. It is a totally innovative lamp that offers superior lighting per-formance. Conventional reflectors normally used in preparation areas simply do not compare. We designed a new, unique type of reflector so that the Powerlux lamp would focus it light beam on the vertical area of the vehicle with 1000 Lux, and on horizontal areas with 1700 Lux, to achieve su-perior lighting and optimal visibility for the painter during the painting job. Overall power consump-tion for the whole lighting installation is 25% less than conventional lighting systems. The SprayTron has AT EX-certified 12 Powerlux in 3 lamps in-stalled.
Control boxElectronic card:Keyboard:Display:Installed power:Supply voltage:Frequency:Controls voltage:
microcontrollermembrane
2 x 20 DIGIT24,5 kW
420 V~ - 230 V~50/60 Hz
24 V~
Computer board
Keyboard and user display
The computer board controls inverters, fan mo-tors, air pressure sensors, compressor air flow sen-sors, work programmes and cycles, user interface keyboard and all safety devices.
Keyboard and user display are located on the ex-ternal front wall of the SprayTron, next to the ac-cess doors. Operator selects the automatic daily work programme from the keyboard.
Pneumatic side door polycarbonateSide door width:Side door height useful:Open side door height:Polycarbonate pane thick:Withstand temperature up to:Rating fire:
Optional emergency door:
Pneumatic side door aluminumSide door width:Side door height useful:Open side door height:Optional emergency door:
5,80 mt2,10 mt4,46 mt40 mm100°C
class Baccording to EN 13501-1:2002
0,90 x h 2,00 mt
5,80 mt2,10 mt4,46 mt
0,90 x h 2,00 mt
19 ft6.8 ft
14.6 ft1.5”
2.9 x h 6.5 ft
19 ft6.8 ft
14.6 ft2.9 x h 6.5 ft
Side doorThe side door features an anticorrosion treated steel perimeter frame with a single translucent cellular polycarbonate pane. The single module door has no rolling systems that may collect dust or dirt build-up. The pneumatic opening system is controlled by two switches (one inside and one outside the booth). Pressurisation is ensured by a seal that runs along the whole door perimeter.
CovertopThe outer covering of the KombiTron is made of “Covertop” moulded ABS panels secured to the structure with suit-able plastic clips that can be opened and closed allowing users to implement the electrical or pneumatic systems as needed.The Covertop panel comes in six different colours that can be combined at will.Symach focused on innovating the external design of the KombiTron compared to traditional booths, so as to offer customers a customisable, functional, effective product with minimalist design lines, easy to install and replace.
Approval and QualityApproval:
Activated carbon filter basementCode:Activated carbon used:No. of used trays:Maximum flow during painting:Maximum flow during drying:Face velocity:Activated carbon total volume:Total weight of the activated carbon used:Iodine number:% satured weight peso:Uptake efficiency:
Emergency doorCode:Width:Height:Door in tempered glass:
Heat plate recuperatorDimensions: Materials:
EU: CE Au: Compliant to Australian safety standards
AS/NZS 4114.1:2003 – AS 3814.1:2009US: cETLus Listed - Intertek 5000803
2211Norit Vapure 612
4029200 Ncu.m./h14000 Ncu.m./h
0,2 m/s0,755 cu.m.
500 kg920 mg/g
120g/kg80%
22101,00 mt2,00 mt
5 mm
(A) 1240 mm - (D) 1704 mmAluminium
AcceSSORieS
1102.3 lb
264.5 lb/kg
3.2 ft6.5 ft
0.19 “
(A) 48.8” - (D) 67”
LOOK AT THE FUTURE
Spraytron 1D
Spraytron 2D
Kombitron
Spraytron + 1 pneumatic side door.In the configuration with one side door, vehicle can access or exit the booth through the side door if the Car-mover is used, or through the front door is vehicle is moved manually.
Spraytron + 1 pneumatic side door + 1 pneumatic side door with emergency door.In the configuration with two side doors, vehicle can access or exit the booth and move across the SprayTron if the Carmover is used, or through the front door is vehicle is moved manually.
Spraytron + Kombitron + 1 side door + 2 side doors with emergency door.In the configuration with kombitron, vehicle can access or exit the booth and move across the SprayTron if the Carmover is used, or through the front door is vehicle is moved manually.
cONfiguRATiONS
Software
Work cycle programmes
Once the summer or winter daily programme has been selected, the SprayTron software controls the booth with no need for the painter to switch the fans on and off manually as required by the different work phases throughout the day. The software automatically recognises the operation carried out by the operator at any given time and automati-cally launches the appropriate programmes. In addition, all parameters of automatic work cycles can be customised, for instance by setting a different air speed rate for each phase.
The SprayTron has three different work cycle programmes, one for each job performed in the booth, i.e. generic jobs such as washing and masking, spray-painting and paint drying.The SprayTron software automatically launches and changes programme for each task using suitable sensors, with no need for the painter to take action.
SOfTwARe
Air conditioning
Painting
This programme is used when the operator performs generic tasks inside the booth. With this programme, the Spray-Tron operates at 20-30% air flow rate. This way, the operator breathes clean air at times - in the wintertime, air is also heated.
This programme is used when the operator performs spray-painting. With this programme, the SprayTron operates at full flow rate.
Fan control
Alarm management
Drying
Air flow rate for each programme can be modified and the software automatically controls air and fan speed and bal-ances inlet air delivery and suction, adapting to the gradual clogging of the filters.
The software controls all alarm devices monitoring their efficiency at all times and alerts operator to abnormal events through a warning light and acoustic warning. Alarms includes an alert in the event of unauthorised access to the booth during drying. The software also constantly monitors filter clogging and alerts operator to the need for filter change at each power-on.
During the drying phase, which is performed by the (Robodry or Easydry) robot, the SprayTron operates at 40% air flow rate to remove all solvent gases released by the paint.
Safety devices
Gas delivery only during operation
Safety flow switch checks for proper fan operation
Thermostat monitors plenum filter temperature
Control hardware and software
Safety pressure valve
Inlet and exhaust flow pressure valves
Painting compressed air flow meter
Solenoid valves stops painting compressed air during the drying phase
Booth thermostat
This booth is AT EX certified, which means it has been designed to operate in environments where potentially explo-sive gas mixtures can develop as solvents are released by paint products.This certification guarantees that the product and its components are designed and manufactured to operate safely in this kind of environment.
Meaning that gas is only delivered when the booth is actually operating and all safety systems are active.
Hardware and software monitoring ensures proper operation of each and every component.
A gas and solvent detector is installed inside the booth to monitor the internal environment at all times and detect any traces of gas during operation.
Two pressure valves control air inlet and suction flow and are placed after the filters so as to monitor filter clogging.
The flow meter monitors painter activity to trigger automatic work cycle programme change.
A thermostat is installed inside the booth to check for proper internal temperature.
SAfeTY deviceS
Symach srl - Via Cassoletta, 41/A Crespellano 40056 - Bologna - Italy
Ph. +39 (0)51 963161