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Square D Coordinating Breakers

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Data Bulletin 0100DB0902 R06/13 08/2013 Replaces 0100DB0902R04/11, 04/2011 Guide to Low Voltage Transformer Protection and Selective Coordination Retain for future use. © 2011–2013 Schneider Electric All Rights Reserved Introduction Use this guide for selecting transformer primary circuit breaker, secondary circuit breaker and the largest branch circuit breakers for total selective coordination. The circuit breaker selections conform to the NEC Article 450 requirements for transformer protection while providing total selectivity for the circuits. See How To Use This Guide, on page 3, for additional information. Use the Guidelines below for tips on working through systems for selective coordination. NOTE: It is still necessary to perform an engineering study to determine the specific requirements of each system. Guidelines Know Your State and Municipal Code Understand your state and local municipality’s adoption and enforcement regarding the National Electrical Code (NEC). Part of understanding local code adoption and enforcement is understanding the threshold of selective coordination required—0.1s (TCCs) or total, for the full operating range of the protective devices (which typically uses look-up tables). This guide assumes total selective coordination is required. Lighting Panelboard Recommendations In general, do not feed lighting panelboards from other lighting panelboards unless there is a transformer in between them. Better levels of selective coordination are available with 225 A and larger panelboards. Consider using main lugs panelboards. Bottom-Up Coordination When selectively coordinating a system, work from the loads towards the source(s), coordinate the branch panels first, then the power distribution panels, then the switchboard or switchgear. Sizing Upstream Circuit Breakers The upstream circuit breaker should be at least one frame size larger than the downstream circuit breaker. This may necessitate increasing the size of panelboards and feeder conductors. Very high levels of short circuit selective coordination may be achieved by using high ampere frame electronic trip circuit breakers with low ampere sensors and/or lower ampere rating adjustments. Overlapping Time Current Curves (TCCs) When there is no overlap (at any point) of the TCCs below the available short circuit current at the downstream panel, the circuit breakers are fully coordinated. When there is overlap in the short circuit zone, use the short circuit selective coordination tables in document number 0100DB0501, “Short Circuit Selective Coordination for Low Voltage Circuit Breakers” or
Transcript
  • Data Bulletin 0100DB0902 R06/1308/2013Replaces 0100DB0902R04/11, 04/2011

    Guide to Low Voltage Transformer Protection and Selective CoordinationRetain for future use.

    20112013 Schneider Electric All Rights Reserved

    Introduction Use this guide for selecting transformer primary circuit breaker, secondary circuit breaker and the largest branch circuit breakers for total selective coordination. The circuit breaker selections conform to the NEC Article 450 requirements for transformer protection while providing total selectivity for the circuits.

    See How To Use This Guide, on page 3, for additional information.

    Use the Guidelines below for tips on working through systems for selective coordination.

    NOTE: It is still necessary to perform an engineering study to determine the specific requirements of each system.

    Guidelines

    Know Your State and Municipal Code Understand your state and local municipalitys adoption and enforcement regarding the National Electrical Code (NEC). Part of understanding local code adoption and enforcement is understanding the threshold of selective coordination required0.1s (TCCs) or total, for the full operating range of the protective devices (which typically uses look-up tables). This guide assumes total selective coordination is required.

    Lighting Panelboard Recommendations In general, do not feed lighting panelboards from other lighting panelboards unless there is a transformer in between them.

    Better levels of selective coordination are available with 225 A and larger panelboards.

    Consider using main lugs panelboards.

    Bottom-Up Coordination When selectively coordinating a system, work from the loads towards the source(s), coordinate the branch panels first, then the power distribution panels, then the switchboard or switchgear.

    Sizing Upstream Circuit Breakers The upstream circuit breaker should be at least one frame size larger than the downstream circuit breaker. This may necessitate increasing the size of panelboards and feeder conductors.

    Very high levels of short circuit selective coordination may be achieved by using high ampere frame electronic trip circuit breakers with low ampere sensors and/or lower ampere rating adjustments.

    Overlapping Time Current Curves (TCCs) When there is no overlap (at any point) of the TCCs below the available short circuit current at the downstream panel, the circuit breakers are fully coordinated.

    When there is overlap in the short circuit zone, use the short circuit selective coordination tables in document number 0100DB0501, Short Circuit Selective Coordination for Low Voltage Circuit Breakers or

  • Guide to Low Voltage Transformer Protection and Selective Coordination 0100DB0902 R06/13Data Bulletin 08/2013

    20112013 Schneider Electric All Rights Reserved2

    document number 0100DB0604, Selectivity Guidelines for Square D Panelboards.

    Automatic Transfer Switch (ATS) Withstand Ratings

    Make sure automatic transfer switches have adequate withstand ratings.

    It may be necessary to relocate the switch, or It may be necessary to increase the size of the switch.

    Mixing of Overcurrent Protective Devices (OCPD)

    Time-Current Curves (TCC) may be used so long as the fault current does not exceed the instantaneous trip point of the upstream breaker

    OCPD from different manufacturers or different types cannot be mixed if the fault current is outside of the parameters describe above.

    Arc Flash Incident Energy Consider how selective coordination impacts the arc flash Protective Personnel Equipment (PPE) levels.

    It may be possible to reduce arc flash incident energy with Zone Selective Interlocking (ZSI).

    Nesting Time-Current Curves The time-current curve of a thermal magnetic circuit breaker can sometimes be nested underneath the time-current curve of an upstream electronic trip circuit breaker.

    Circuit Breaker Withstand Capacity Molded case circuit breakers (UL 489) used for coordination:

    New H frame (U) with Micrologic trip unit

    New J-Frame (W) circuit breakersselectively coordinate up to 18kA with 240/120V Circuit Breakers

    New L-Frame (W) circuit breakersselectively coordinate up tp 30kA with 240V and 480Y/277V

    LA/LH MC (mission critical) circuit breakerselectively coordinate up to 22 kA with 120 V circuit breakers (obsolete)

    D-Frame MC (mission critical) circuit breakerselectively coordinate up to 30 kA with 120 V circuit breakers (obsolete)

    PowerPact PG/PK and RG/RK circuit breakersselectively coordinate up to 65 kA with 277 V Circuit Breakers

    Masterpact NW circuit breakersselectively coordinate up to 100 kA with larger molded case circuit breakers

    Refer to 0100DB0501 for complete, total selectivity tables.

    Field Adjustment Do not neglect to properly adjust circuit breakers in the field as all Square D low voltage circuit breakers are shipped from the factory with all but the ampere-rating switch in the lowest position.

    As a Last Resort . . . Change the upstream circuit breaker type to an insulated case circuit breaker or a low voltage power circuit breaker.

    Reduce the voltage if the desired level of selective coordination cannot be achieved using a 480Y/277 Vac panelboard. Consider feeding a 208Y/120 Vac panelboard through a transformer.

    Split up some of the loads and use multiple smaller transformersavoid feeding a 100 A/208 V panel from another 208 V panel.

    Insert impedance through longer run of wire or higher impedance transformers or reactors.

  • 0100DB0902 R06/13 Guide to Low Voltage Transformer Protection and Selective Coordination08/2013 Data Bulletin

    20112013 Schneider Electric All Rights Reserved 3

    How To Use This Guide 1. Determine the available fault current on primary side of transformer and choose the appropriate reference table.

    a. 35 kA/18 kA b. 65 kAc. 100 kA

    2. Locate the transformer size on far left of chart. Options are available up to 225 kVA.

    3. Based on the specification requirement for aluminum or copper transformer windings, read the available circuit breaker combinations for primary, secondary (main), and branch circuit breakers for a selectively coordinated system.

    4. Choose the circuit breaker combination that best suits your system requirements.

    a. The primary circuit breaker should be selected as the device feeding the transformer, whether in a panelboard or circuit breaker enclosure.

    b. The secondary circuit breaker should be selected as the main circuit breaker in the panelboard downstream of the transformer; or optionally, could be mounted in a circuit breaker enclosure to feed a main lugs only panelboard.

    c. The branch circuit breakers are listed to show the maximum size that can be applied to a full selectively coordinated system. Additionally, notation is made to present which style of QO(B) circuit breaker is required based on current rating and number of poles.

    5. Reference data bulletin 0100DB0501 if additional circuit breaker selections are required upstream from the primary circuit breaker to complete the system. This data bulletin is a comprehensive resource for selectively coordinated circuit breaker combinations within the same voltage system.

  • Guide to Low Voltage Transformer Protection and Selective Coordination 0100DB0902 R06/13Data Bulletin 08/2013

    20112013 Schneider Electric All Rights Reserved4

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  • Guide to Low Voltage Transformer Protection and Selective Coordination 0100DB0902 R06/13Data Bulletin 08/2013

    20112013 Schneider Electric All Rights Reserved5

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    20112013 Schneider Electric All Rights Reserved6

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  • 0100DB0902 R06/13 Guide to Low Voltage Transformer Protection and Selective Coordination08/2013 Data Bulletin

    20112013 Schneider Electric All Rights Reserved 7

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  • Guide to Low Voltage Transformer Protection and Selective Coordination 0100DB0902 R06/13Data Bulletin 08/2013

    20112013 Schneider Electric All Rights Reserved8

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  • 0100DB0902 R06/13 Guide to Low Voltage Transformer Protection and Selective Coordination08/2013 Data Bulletin

    20112013 Schneider Electric All Rights Reserved 9

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  • Guide to Low Voltage Transformer Protection and Selective Coordination 0100DB0902 R06/13Data Bulletin 08/2013

    20112013 Schneider Electric All Rights Reserved10

    Tran

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  • 0100DB0902 R06/13 Guide to Low Voltage Transformer Protection and Selective Coordination08/2013 Data Bulletin

    20112013 Schneider Electric All Rights Reserved 11

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