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     T!()e o" *ontents

    1. A(str!ct.'. Introdction+Liter!tre Re,ie.

    -STAMP.

    -STPA.

      . Methodo)o%/+A&&ro!ch

      -*!se Descri&tion.

      -S!"et/ *onstr!ints.

      -*ontro) Actions

      -STPA !n!)/sis

      -Reco00end!tions+S!"et/ "nction

     

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    Abstract

     The tr!dition!) !&&ro!ch to In-P)!nt Ro!d s!"et/ h!s (een th!t the indi,id!)

    dri,er+o&er!tor is "))/ res&onsi()e "or hen !n !ccident or "!t!)it/ occrs.

    *onter0e!sres !re 0ost)/ !i0ed !t 0ode))in% !nd ch!n%in% the (eh!,ior o" the dri,er

    to !d!&t to the In-&)!nt ro!d s/ste0. ence there is ! need "or ! ne c!s!)it/ 0ode)

    !nd h!2!rd !n!)/sis techni3e hich c!n incor&or!te the co0&)e4 d/n!0ic ro!d s!"et/

    s/ste0. This techni3e sho)d (e !()e to in,o),e !)) the socio-technic!) s/ste0s "or the

    In-P)!nt ro!d s/ste05 e!ch 0e0(er in this s/ste0 sho)d (e 0!de res&onsi()e !nd

    !ccont!()e "or the ro!d s!"et/. The techni3e sho)d (e !()e to !d!&t to the ch!n%es in

    In-P)!nt Ro!d s!"et/ o,er the ti0e !nd !)so 0ode) the co0&)e4 re)!tionshi&s (eteen the

    co0&onents o" the In-P)!nt s/ste0.

    S/ste0 Theoretic Accident Mode))in% Process 6STAMP75 ! c!s!)it/ 0ode) th!t tre!ts

    s!"et/ !s contro) &ro()e0 r!ther th!n ! "!i)re &ro()e0. In STAMP5 !ccidents !re ,ieed

    !s the res)t o" in!de3!te en"orce0ent o" constr!ints on s/ste0 (eh!,ior.  The re!son(ehind the in!de3!te en"orce0ent 0!/ in,o),e c)!ssic co0&onent "!i)res5 (t it 0!/

    !)so res)t "ro0 ns!"e inter!ctions !0on% co0&onents o&er!tin% !s desi%ned or "ro0

    erroneos contro) !ctions (/ so"t!re or h0!ns. STAMP considers the socio-technic!)or%!ni2!tion o" the s/ste0 "or the i0&)e0ent!tion o" s!"et/ constr!ints5 hence !ssi%nin%

    res&onsi(i)it/ to e!ch 0e0(er the s/ste0.

    S/ste0 Theoretic Process An!)/sis 6STPA7 is ! ne !nd &oer") too) "or h!2!rd

    identi8c!tion techni3e hich is (!sed on STAMP. STPA inc)des (oth co0&onent "!i)re

    !ccidents !nd co0&onent inter!ction !ccidents5 it c!n &otenti!))/ 8nd 0ore c!ses o"

    h!2!rds th!n the other 0ethods. ence !"ore0entioned &ro&erties o" the STAMP !ndSTPA 0eet the re3ire0ents o" the In-P)!nt Ro!d S!"et/ s/ste0.

     This &!&er e,!)!tes the In-P)!nt ro!d s!"et/ s/ste0 sin% ro!d "!t!)it/ d!t! o" TATA

    STEEL "or the /e!r '99:-11.This &!&er &resents !ssess0ent !nd s%%estion "or

    i0&ro,in% the s!"et/ o" the in-&)!nt ro!d sers.

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    ;

    Introduction/Literature Review

    STAMP 6S/ste0 Theoretic Accident Mode))in% Process7 is 0!in)/ (!sed on to conce&ts

    s/ste0 theor/ !nd s/ste0 thin

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    Gener!) "or0 o" ! 0ode) o" sociotechnic!) contro).

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    Process Models

    Process 0ode)s !re !n i0&ort!nt &!rt in contro) theor/. This 0ode) is sed to deter0ine

    h!t contro) !ctions !re needed5 !nd it is &d!ted thro%h "eed(!c

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    @

    Accidents in STAMP c!n (e nderstood (/ identi"/in% the s!"et/ constr!ints th!t ere

    ,io)!ted !nd deter0inin% h/ the contro)s ere in!de3!te in en"orcin% the0.

    S/ste0 Theoretic Process An!)/sis 6STPA7

    STPA 6S/ste0 Theoretic Process An!)/sis7 is ! h!2!rd !n!)/sis techni3e (i)t on STAMP.

    Identi"/in% the &otenti!))/ ns!"e contro) !ctions "or the s&eci8c s/ste0 (ein% considered

    is the 8rst ste& in STPA. These ns!"e contro) !ctions !re sed to cre!te s!"et/

    re3ire0ents !nd constr!ints on the (eh!,ior o" (oth the s/ste0 !nd its co0&onents.

    Addition!) !n!)/sis c!n then (e &er"or0ed to identi"/ the det!i)ed scen!rios )e!din% to

    the ,io)!tion o" the s!"et/ constr!ints. As in !n/ h!2!rd !n!)/sis5 these scen!rios !re

    then sed to contro) or 0iti%!te the h!2!rds in the s/ste0 desi%n.

    Accordin% to STPA5 ns!"e contro) !ctions occr hen1. A re3ired contro) !ction is not &ro,ided 6i.e. contro) !ctions !re in!de3!te)/

    e4ected7.

    '. An incorrect or ns!"e contro) !ction is &ro,ided 6i.e. contro))er isses

    in!de3!te contro) !ctions7.. There is in!de3!te "eed(!c< "or the contro) !ction !nd ths5 ! &otenti!))/

    correct contro) !ction is &ro,ided !t the ron% ti0e 6e.%. too )!te7 or it is sto&&ed

    too e!r)/.

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    B

    Methodology/Approach.

     The In-P)!nt ro!d "!t!)it/ d!t! consists o" 1' ro!d !ccidents th!t h!,e occrred drin%

    the /e!r '99:-11.*ASE1C

    D!teC '99:

    F!t!)it/C S!ihid Ans!ri  '@B:  Mo(i)e *r!ne O&er!tor  ;: /e!rs  E P-GROT PLAN-ENA=LING  Ne!r LD1 *!nteen  '@+9?+'99:

    Shi"t-=

    Descri&tion o" "!t!)it/CFor e0&t/ Gondo)! !%ons !tt!ched ith Loco @ !s (ein% &shed "ro0 RM to

    LD1-**. At the crossin% o" the r!i)ro!d ne!r LD1 *!nteen5 hen the 1st !%on 6O&&.

    to the en%ine7 0o,ed @:H o" the ro!d5 ! : ton Mo(i)e *r!ne 6)e"t h!nd dri,e7 co0in%

    "ro0 E!st P)!nt dro& %!te !nd 0o,in% to!rds SMS hit the re!r &ortion o" the %ondo)!

    (/ the ri%ht side o" its c!(in5 here Mr.S!hid Ans!ri !s sittin% in the 0e!nti0e Sri.S!hid

    Ans!ri sst!ined injr/. The "ront &ortion o" the %ondo)! !s thron ot o" the tr!c

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    Safety Constraint for better Visibility 

    1. ehic)es 0!r

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      Gener!) Ro)es Res&onsi(i)ities o" the &ersonne) in,o),ed in contro) strctre

    1. The M!n!%er is res&onsi()e "or the d!/ to d!/ &rodction !nd o&er!tions o" the &)!nt.

    e i0&)e0ents or

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      STPA !n!)/sis

    1. A required control action is not provided (i.e. control actions are inadequately

    executed)

    -Dri,er ti0e+or< sched)e not &ro,ided (/ the 0!n!%er to e)i0in!te dri,er "!ti%eness.-Orders issed (/ the *hie" S!"et/ re%!rdin% the s!"et/ constr!ints !re not !de3!te)/

    e4ected (/ the S!"et/ M!n!%ers.

    2. An incorrect or unsafe control action is provided (i.e. controller issues inadequate

    trol actions).

    ron%+in!&&ro&ri!te sched)es !re &ro,ided to the s&er,isor.

    !. "nadequate feed#ac$ for the control action

    -There !re no "eed(!c< ch!nne)s re)!tin% to the e>ecti,eness o" the sched)e str!te%i2ed

    (/ the 0!n!%er i0&)e0ent!tion s%%ested or ordered (/ the chie" s!"et/.

    Reco00end!tions+s!"et/ "nctions.

    1. M!n!%er sho)d str!te%i2e ! sched)e so th!t &ro&er rest inter,!)s !re &ro,ided to

    dri,er to e)i0in!te dri,er "!ti%e. e sho)d see th!t the sched)e is i0&)e0ented

    (/ contr!ctor+s&er,isor. Monitor *o))ect the "eed(!c< o" the dri,ers !nd re&ort it

    to the S!"et/ M!n!%er. *ontr!ctor+S&er,isor sho)d i0&)e0ent the sched)e5 i"

    there is !n/ dic)t/ in i0&)e0entin%. It sho)d (e i00edi!te)/ re&orted to the

    M!n!%er.'. R!ndo0 chececti,e "eed(!c< ch!nne)s sho)d (e &ro,ided re%!rdin% i0&)e0ent!tion o" these

    constr!ints. F!ci)it/ sho)d (e cre!ted sch th!t !n/ or

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    1'

    ;. A ti0e constr!ined re,ie sho)d (e s(0itted to chie" s!"et/ (/ the e4&ert te!0

    re%!rdin% the Fe!si(i)it/ o" inst!))!tion !d,!nced !cti,e s/ste0 or !/ side horn !t

    !)) n0!nned )e,e) crossin% sho)d (e chec

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    1

    *ontro) Actions

    1. S!"et/ M!n!%er s!"et/ ocer sho)d condct s!"et/ dri)) !nd tests !nd %et "eed(!c<"ro0 the )oco0oti,e o&er!tor !nd cre re%!rdin% 0e!sres re3ired "or s!"e o&er!tion'. The M!int!iners +S&er,isors o" the tr!c< sho)d ensre th!t !n/ 0!inten!nce or<sho)d not (e done ne!r tr!cecti,e "eed(!c< in the i0&)e0ent!tion o" s!"et/ constr!int.

    Reco00end!tions +s!"et/ "nctions.

    1. *hie" s!"et/ sho)d order !)) the de&!rt0ent S!"et/ M!n!%er to !dit the 0ini00

    s!"e hori2ont!) dist!nce o" tr!c< )ines in the &)!nt necess!r/ !ction sho)d (e t!

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    1;

    *ASE

    D!teC '99@

    *!s!)it/+F!t!)it/C Mn! N!0t!5 :;?;'5 9 Ye!rs5 e)&er  En%ineerin% Projects GROT PLAN 1.B MTPA RM==N5 ne!r the

    &ro&osed e4tension o"F)4 *rshin% =i)din% 6soth side79+9;+'99@5 9C;:C99 PM

    Descri&tion o" F!t!)it/C Mr. Mn! N!0t!5 or

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    1:

    '. K!rter)/ !ssess0ent on dri,er ,ision !nd he!rin% (/ condctin% tests.

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    1?

    *ontro) Actions.

    1. *hie" s!"et/ &!sses orders to s!"et/ 0!n!%ers thro%hot the &)!nt corres&ondin%de&!rt0ents to i0&)e0ent rn o,er &rotection in h/dr!5 cr!ne etc..'. S!"et/ 0!n!) o" !)) he!,/ ,ehic)es sho)d (e e0(edded5 t!%ht tested in tr!inin%o" the dri,er+he)&er (e"ore recritin%. *hie" s!"et/ orders tr!inin% institte.

    . R!ndo0 chececti,e tr!inin% 0ethods to the dri,ers +he)&ers (e"ore his+her certi8c!tion.- F!ecti,e co00nic!tion (eteen the s!"et/ 0!n!%ers !nd the chie" s!"et/ )e!dsto 0is)e!din%  st!nd!rds o" s!"et/ "or recritin% e0&)o/ees .

    S!"et/ "nction+Reco00end!tions.

    1. *hie" s!"et/ &!sses orders to s!"et/ 0!n!%ers thro%hot the &)!nt corres&ondin%de&!rt0ents to i0&)e0ent rn o,er &rotection in %ennie5 h/dr! etc. Feed(!c< on the

    i0&)e0ent!tion o" rn o,er &rotection sho)d (e &ro,ide to the chie" s!"et/.I0&)e0ent!tion o" this constr!int sho)d (e ti0e constr!ined.'. E>ecti,e !nd &r!ctic!) tests sho)d (e condcted (/ the tr!inin% institte drin% thetr!inin% !nd e,!)!tion o" the dri,er he)&er. This crric)0 sho)d (e 0!de in!ccord!nce to the %ener!) s!"et/ st!nd!rds ith the in&ts "ro0 s!"et/ 0!n!%ers !crossthe de&!rt0ents.. An e>ecti,e s/ste0 to cr( "!

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    1@

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    1B

    *ASE ;

    D!teC '99@

    *!s!)it/+F!t!)it/C S!r(es!r Moh!nt!5'' /e!rs5s+o Tri)och!n Moh!nt! 6FATAL7  M+s IR* Lo%istics Ltd.

      S

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    1

    STPA !n!)/sis

    1. A required control action is not provided (i.e. control actions are inadequatelyexecuted).  - In!de3!te+Ine>ecti,e i0&)e0ent!tion o" the si%n (o!rds (/ the de&!rt0ents .

    - Re)ct!nce o" the s&er,isor to i0&ose &en!)ties re%!rdin% ns!"e or< &r!ctices (/

    the e0&)o/ees. 2. "nadequate feed#ac$ for the control action. 

    - Ine>ecti,e "eed(!c< "ro0 the orecti,eness o" si%n (o!rds

    c!n )e!d to 0is)e!din%+ron% co00nic!tion re%!rdin% h!2!rdos e)e0ents s!"e

    &r!ctices.

    S!"et/ "nctions+Reco00end!tions.

    1. Inst!))!tion o" si%n (o!rds cont!inin% in"or0!tion re%!rdin% the h!2!rdos e)e0ent s inth!t &!rtic)!r or

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    '9

    *ASE :

    D!teC '99@

    *!s!)it/+F!t!)it/C T!rn $0!r5 e)&er5 *SD  1B++'99@

      '.1: !0  At M+s. T!t! R/erson P!r

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    '1

    . E4&erti2e co00ittee sho)d (e set& (/ chie" s!"et/ "or s!"e tr!nsit5 &!r

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    ''

    *ASE ?

    D!teC '99B

    *!s!)it/+F!t!)it/C R.N!rr!sin0h! R!o5 G.No.?@15 ;: /e!rs  E)ectrici!n Techn.

      M+s. T!r!&ore *o.  9'+9@+'99B5 9C1:C99 PM  SMS Poo) Iron S+Y!rd

    Descri&tion o" F!t!)it/C A"ter !ttendin% 0!inten!nce o" e4c!,!tor' he was seenstanding by the dumper driver. A&ter some time one person saw him crushedlaying in the SMS 3 4 pooled iron stoc" yard. A dumper o& M/s. -arapore * !o.was )ust came out &rom the yard a&ter reversing. 6 FATAL7. !. Un)o!din% &oints !snot %ided (/ tr!ined &erson. (. This &erson do not h!,e !n/ jo( !t the &)!ce o"incidence. c. Persons entr/ restriction not there. d. More n!nted &ersons 0o,e0ent.

    or

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    B. Site )!/ots c!n (e desi%ned 6or 0odi8ed7 to incre!se ,isi(i)it/ "or dri,ers !nd&edestri!ns5 "or e4!0&)eC. =/ incre!sin% the !re! !))oed "or re,ersin%.19. =/ inst!))in% 84ed 0irrors in s0!))er !re!s.-Redcin% the d!n%ers c!sed (/ ()ind-s&otsC11. Most ,ehic)es !)re!d/ h!,e e4tern!) side-0onted !nd re!r-,ie 0irrors 8tted. These

    need to (e

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    ';

    '.  An incorrect or unsafe control action is provided (i.e. controller issues inadequatecontrol actions).

    -ron% +0is)e!din% r)es &ro,ided (/ the 0!n!%er re%!rdin% tres&!ssin% o" the orecti,e site )!/ot "or s!"e tr!nsit o" ,ehic)es (/ the !thorit/.

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    ':

    .  "nadequate feed#ac$ for the control action. 

    -In!de3!te o" "eed(!c< on the &er"or0!nce o" the si%n!)er (/ the dri,ers to the s!"et/0!n!%er c!n )e!d to 0ish!& i" the si%n!)er is ine>ecti,e +inc!&!()e.

    S!"et/ "nctions+Reco00end!tions.

    1. A e)) tr!ined si%n!)er 6(!n

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    '?

    *ASE @

    D!teC '99B

    *!s!)it/+F!t!)it/C Md.S)t!n A)i5 P. No. 1191'15 A%e :1 /e!rs  Technici!n5 *o

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    '@

     - I0&ro&er r)es+co00nic!tion to dri,ers re%!rdin% &rohi(ition o" to hee)ers in th!t&!rtic)!r !re!+ro!d.

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    'B

    '.  "nadequate feed#ac$ for the control action. 

    -constr!ined ti0e "eed(!c

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    '

    *ASE B

    D!teC '99

    *!s!)it/+F!t!)it/C D0ni Td  M+s.N.$0!r *o. Q RM

      1;++'99

    Descri&tion o" F!t!)it/C D0ni Td5 G.No-1B@ M+S N.$0!r *o. was &ound laying

    on road with in)ury on Hand * 7ace. As reported by her colleague she too" the

    bus !t P %!te %ot don "ro0 the (s ne!r LD %!s ho)der is)!nd it !&&e!r th!t she

    might have hit by bus or other vehicle.

    or

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    9

    . A)) the s!"et/ oci!)s *ondct !n edc!tion!) !d,ertisin% c!0&!i%n to encor!%e&edestri!ns to cross !t 0!r

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    1

    STPA !n!)/sis

    1. A required control action is not provided (i.e. control actions are inadequatelyexecuted). -Desi%ners o" the (s st!tion i%norin% the "!ct th!tC the "!r side sto& is t/&ic!))/

    &re"erred5 since it )oer ris< "or o(strcted ,ie cr!shes hen co0&!red to ne!r side (ssto&s. -In!de3!te i0&)e0ent!tion o"

    (!sic !0enities ne!r the (s sto& sch )i%htin%5 she)ter5 ro!d 0!r

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    '

    *ASE

    D!teC '919

    *!s!)it/+F!t!)it/C =i

      '?++'919

    Descri&tion o" F!t!)it/C Shri =i

    cleaning the truc" body on the rear side o& the truc". All o& a sudden'

    another empty hauling truc" bearing registration number 8R $9% :;9<

    reversed towards the loaded truc" and hit Shri %i"ash pradan. As ! res)t Shri

    Pr!dh!n sst!ined serios he!d injr/ !nd "e)) on the %rond. I00edi!te)/ he !s

    shi"ted to or )oc!) Sected co)dnt resce hi0se)". 

    S!"et/ *onstr!int

    1.Re,ersin% !re!s sho)d (e &)!nned ot !nd c)e!r)/ 0!r

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    @. The "o))oin% ste&s 0i%ht he)& to redce the ris< o" re,ersin% !ccidents. The "o))oin%!re e4!0&)es5 (t it is n)i

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    ;

    '.  An incorrect or unsafe control action is provided (i.e. controller issues inadequatecontrol actions).

    -ron% +0is)e!din% r)es &ro,ided (/ the 0!n!%er re%!rdin% tres&!ssin% o" the orecti,e site )!/ot "or s!"e tr!nsit o" ,ehic)es (/ the !thorit/.

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    :

    .  "nadequate feed#ac$ for the control action. 

    -Ine>ecti,e o" "eed(!c< on the &er"or0!nce o" the si%n!)er (/ the dri,ers to the s!"et/0!n!%er c!n )e!d to 0ish!& i" the si%n!)er is ine>ecti,e +inc!&!()e.

    S!"et/ "nctions+Reco00end!tions.

    1. A e)) tr!ined si%n!)er 6(!n

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    ?

    *ASE 19

    D!teC '919

    *!s!)it/+F!t!)it/C Mr. T!&!n =!nerjeeRo!d !ccident !t TGS or

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    *ontro) Actions

    1. ehic)e 0onitorin%+chececti,e s/ste0 to cr( "!

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    B

    *ASE 11

    D!teC '911

    *!s!)it/+F!t!)it/C MD AA AMAD5 1@9?  En%%. Ser,ices

      1?+9:+'911  A%e-:@  Ro!d Accident

    Descri&tion o" F!t!)it/C At !(ot 19C99 AM Md. A2!2 Ah0!d o" En%%. Ser,ices de&t. !s inGener!) Shi"t dt/ !nd he !s %oin% "or rotine 0!inten!nce jo( !t G=).Fce. A"ter!ttendin% ! jo( !t sinter &)!nt 1 thro%h sinter &)!nt 1' ro!d on his (iennie his bi"e s"idded on road and ran over by >ennie &rontright wheel on trac" at ?iamond crossing. S!id Gennie !s co0in% "ro0 ARS*O%odon ne!r strctr!) sho& h!d to %o to!rds LD1.

    or

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    ;9

    *ASE 1'

    D!teC '911

    *!s!)it/+F!t!)it/C =inod Y!d!,511'5 9  Do2er he)&er est =o

      $!r0n!))!h T!i)in%s D0&  '1+19+'911  9'C1:C99 PM.

    Descri&tion o" F!t!)it/C Sri =inod Y!d!,5 !%e !(ot 9 /e!r5 !n e0&)o/ee o" M+S G.S.At!) !s or

    !2!rdos S/ste0 St!tesC 1.The !rnin% s/ste0 o" the ti&&er hi)e re,ersin% co)dntco00nic!te to the &erson (ehind e>ecti,e)/.

      '. Dri,er re,ersed the ,ehic)e ithot !n/ %id!nce "ro0 ! he)&eror !n/ other &erson hi)e re,ersin%.

      . Dri,er !nd !>ected &erson not t!

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    ;1

    -Redcin% the d!n%ers c!sed (/ ()ind-s&otsC11. Most ,ehic)es !)re!d/ h!,e e4tern!) side-0onted !nd re!r-,ie 0irrors 8tted. Theseneed to (e

  • 8/16/2019 Stamp Report

    42/42

    ;'

    .  "nadequate feed#ac$ for the control action. 

    -Ine>ecti,e "eed(!c< on the &er"or0!nce o" the si%n!)er (/ the dri,ers to the s!"et/0!n!%er c!n )e!d to 0ish!& i" the si%n!)er is ine>ecti,e +inc!&!()e.

    S!"et/ "nctions+Reco00end!tions.

    1. A e)) tr!ined si%n!)er 6(!n


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