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Standard and Optional equipment - · PDF fileStandard and Optional equipment Kalmar DCT80-90...

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Standard and Optional equipment Kalmar DCT80-90 (II), E5-E8 Empty Container Handler 8 - 9 tonnes (EU stage 3A)
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Page 1: Standard and Optional equipment -  · PDF fileStandard and Optional equipment Kalmar DCT80-90 (II), E5-E8 Empty Container Handler 8 - 9 tonnes (EU stage 3A)

Standard and Optional equipmentKalmar DCT80-90 (II), E5-E8 Empty Container Handler8 - 9 tonnes (EU stage 3A)

Page 2: Standard and Optional equipment -  · PDF fileStandard and Optional equipment Kalmar DCT80-90 (II), E5-E8 Empty Container Handler 8 - 9 tonnes (EU stage 3A)

Norms, standards and regulations according to:• Machinery Directive 2006/42/EC• Safety Industrial Trucks ISO 3691-1 & EN

16307-1• Safety Low & High Lift Trucks ANSI/ITSDF

B56.1• Stability test Masted Container Handlers EN

10525• CE-marking for trucks within EU/EEA• ANSI/ITSDF-marking for North America trucks

Chassis• Strong and durable heavy-duty chassis• Safe access steps, platform & hand rails (LHS) • Long bottom access step (on both sides)• Lifting eyes and anchor points (front & rear)• Good rear end visibility of the truck• Towing pin (rear - incasted)

Body• Steps with anti-slip protection• Rear view mirrors - rear on front mudguards• Strong and protective mudguards (front & rear)• Noise insulation kit for the complete truck

Steer Axle (rear)• Kalmar steer axle mounted dual pivot bearings• Orbitrol power steering with double acting

cylinder

Drive Axle (front)• Kessler planetary axle with differential drive• Wide axle for high side stability (4050-4100 mm)• Oil-cooled Wet Disc Brakes (WDB)• High pressure filter (10 my) for the brakes

Wheels (tyres & rims)• Tyres 12.00x24” (4x + 2x) DCT80• Tyres 14.00x24” (4x + 2x) DCT90

Drive train (CAN-bus)• 6-cylinder diesel engines with pre-heater• High power & torque with low fuel consumption • Engine monitoring and protection system• Fully automatic transmission DANA TE-17 (3+3)• Transmission monitoring and reverse protection• Declutch function activated by pedal switch• Heavy-duty radiators for engine and transmission

Efficient Hydraulics• Vane pumps (2x) with high-speed lift function• Pumps for mast, spreader, brakes & steering• Vane pumps for brake pressure & oil cooling (2x)• Return filters for the work hydraulics (2x/10 my)• Hydraulic longlife fine filter with by-pass (5 my)• Servo filter for the work hydraulics (10 my)• Pressure filter for the brakes (10 my)• Regeneration high-speed lifting • Power steering, power brakes & ORFS-couplings• Hydraulic tank (320 lit), cooling & breather filter

Lift mast• Strong, durable lift mast with 2 cylinders• Duplex mast, 2-stage, heavy-duty, 5 to 8 high• Mast with lift chains, mast bearings & guide pads• High-mounted tilt cylinders in mast• Tilt angles 3/3 (FW/BW)

Attachment• Side lift 8-9 tons, hydraulic extension 20’-40’• 2 fixed twistlocks & indication lamps• Safety locking, alignment pins & sensors (2x)• Large sideshift of ±600 mm• Spring loaded floating vertical heads (0-200 mm)• Mechanical Pile Slope MPS ±5 deg

Electrical system 24V• Battery box 2x12V & main power switch• Electric service box on chassis (LHS)• 2 working lights on carriage / attachment• 2 working lights on mast• 2 rear lights on fenders (when reversing)• 2 head lights on front fenders (high/low beam)• 2 position lights on each side• 2 tail lights / brake lights• 4 blinkers (front-rear/left-right)• 2 flashing brake lights (when reversing)• 1 rotating warning beacon

Cabin (Spirit Delta)• Structure - Spacious, modern cabin with good ergonomy - Large windows, good visibility, in all directions - Fixed cabin with large “easy-to-open” engine hood - Step for roof access - Instep handle (left side) - Sliding window on both sides - Door with air damper and key lock (LHS) - Door with chain for emergency exit (RHS) - Tinted laminated windows• Comfort - Seat with mech. spring, high back - Adjustable armrest (RHS) & 2-point safety belt - Inside rear view mirror (right side) - Interior light with fade away function - 1x24V el. connection on front panel (LHS) - Fixed steer column & adjustable steer wheel - Power steering wheel with steer knob - Manual adjustable operational console with

joystick, operational buttons & armrest (RHS) - Electric horn - Background light for push buttons - Adjustable joystick control console• Controls - Electronic lift levers for mast & spreader functions - Electric accelerator pedal (hanging) - Double brake pedals & transmission declutch - Button for electronic hand brake (on/off) - Automatic gear shifting (P1) - Only first gear activated (P2) - Only second gear activated (P3) - Override button for hydraulic functions - Multi-function lever LHS (horn, gear/direction

switch, high/low beam) - Warning buzzer - hand brake (on/off) leaving seat - Hour meter, analog• Climate - ECH, electronic controlled heating/ventilation - Fresh air and recirculation filter - Wipers/washers on front, rear and roof windows - Interval wiper functions on front, rear and roof - Tinted windows• Information systems - Graphic display with automatic fault analysis - Display menu control with push buttons

• Operator menu: - System voltage - Actual gear - Engine rpm - Travelling speed - Graphic colour display & automatic fault analysis - Menu control with toggle wheel & push buttons - Transmission oil temperature - Engine oil pressure & coolant level - Engine oil level (not on cummins) - Clock• Pop-up menu: - Indicators for alignment & twistlocks (spreader)• Warning lights: - Charging battery - Low brake pressure - Failure indicator - Safety system disconnected - Transmission oil temperature - Low engine oil pressure - Engine oil level (not on cummins) - Clock and date - Low fuel level - Hydraulic oil temperature• Indicator lamps: - High beam - Direction indicator - Parking brake - Indication locked / opened twistlocks - Indication alignment pins

Colour• Cabin: Dusty-Grey RAL 7037• Chassis, tanks & mudguards: Red RAL 3000• Boom, attachment & axles: Black RAL 7021• Rims: Dusty-Grey RAL 7037

Documentation and decals• Load chart diagram inside cabin• Machine data sign on chassis incl. load chart• Warning, tyre pressure & oil pressure stickers• Information & joystick stickers• Fuse diagram• Instruction manual• Maintenance manual• Spare parts catalogue

Standard equipment

Page 3: Standard and Optional equipment -  · PDF fileStandard and Optional equipment Kalmar DCT80-90 (II), E5-E8 Empty Container Handler 8 - 9 tonnes (EU stage 3A)

Optional equipmentChassis• DCT80-45 E (L3=4550 mm)• DCT90-45 E (L3=4550 mm)

Body• Anti slip protection on fenders and tanks• Mud flaps (front or/and rear)

Wheels• Spare wheel & rim 12.00×24”• Spare wheel & rim 14.00×24”

Drive train• Cummins QSB-6,7 (EU st 3A, 164-172 kW,

949 Nm)• Volvo TAD-760-VE (EU st 3A, 181-184 kW,

1100 Nm)• Precleaner air intake• Speed limitation• Wheel nut protection on steer tires• Additional• 24/12 volt transducter for communication radio• Radio with CD• Electric air pressure horn• Vehicle data output

Hydraulics• Hydraulic accumulator for lift mast (shock

dampening)• Tilt angles 2/3 (FW/BW)

Lift Mast (single stacker)• Duplex E5 (5-high 9’6” / 5-high 8’6”)• Duplex E6 (5-high 9’6” / 6-high 8’6”)• Duplex E7 (6-high 9’6” / 7-high 8’6”)• Duplex E8 (7-high 9’6” / 8-high 8’6”)

Attachment • Automatic extension 20-40 incl 30 stop

Electrical system 24V• Buzzer when reversing• 24V/12V transducer with 12V socket in cabin• Electric air pressure horn• Container counter with reset function• Extra working lights 70W/2 pc on access stairs• Extra working lights 70W/2 pc on mast• Extra working lights 70W/2 pc on carriage

(20’/40’)• Extra working lights 70W/4 pcs on cabin roof

(20’/40’)• Extra working lights LED/1500 Lum/2 pc on

mast• Extra working lights LED/1500 Lum/2 pc on

carriage• Extra working lights LED/1500 Lum/4 pcs on

cabin roof (20’/40’)• All std working lights repl. by LED/1500 Lum• All std road lamps (pos, indicator, brake, park)

repl by LED• All std Indicator lamps on spreader repl by LED• Diagnostic driving information in the display• Drivers identification code, 8 codes• Service interval with indication in the display

Cabin• Structure - Elevated cabin +600 mm incl double access

stairs & platforms - Welded corner bars (ledge mounted windows) - Front window in laminated glass (AS2)• Comfort - Seat BEGE 9200 Mech spring incl heating - Seat BEGE 9100 Air-cushion, heating & 3-p belt - Head rest for BEGE seats - Armrest with adjustment (LHS ) - Extra trainer seat incl 2-p safety belt (LHS) - Bracket for terminal and monitor (RHS) - Writing pad with reading lamp (RHS) - Adjustable steering column• Controls - Electronic Joystick repl mini-levers• Climate - Sun visor front window - Sun visor roof window - Sun visor rear window - Microfilter in additional to std filter - AC/ECC switched off when door is open

Colour• Other colour than std, chassis• Other colour than std, cab• Reinforced anti-corrosion protection

Documentation and decals• Extra set of documentation• Workshop manual• Cummins troubleshooting and repair kit• Volvo troubleshooting and repair kit• Load chart lbs/inch in cab & sign “no riders”• Documentation on cd or memory stick

Additional equipment• Mechanical tilt indicator• Engine heater incl cab heater• Engine/hydraulic oil heater incl cab heater• Engine heater incl cab heater US std• Engine/hydraulic oil heater incl cab heater US std• Central greasing base machine• Fire extinguisher 6 kg, powder• Tool kit• Lockable fuel cap• Filter-kit 2000 hrs Training• Contact Kalmar Training Center for training

programs• Working ECO driving

Page 4: Standard and Optional equipment -  · PDF fileStandard and Optional equipment Kalmar DCT80-90 (II), E5-E8 Empty Container Handler 8 - 9 tonnes (EU stage 3A)

Kalmar offers the widest range of cargo handling solutions and services to ports, terminals, distribution centres and to the heavy industry. Kalmar is the industry forerunner in terminal automation and in energy efficient con-tainer handling, with one in four container movements around the globe being handled by a Kalmar solution. Through its extensive product portfolio, global service network and ability to enable a seamless integration of different terminal processes, Kalmar improves the efficiency of every move. www.kalmarglobal.com

Cargotec Sweden ABTorggatan 3SE-340 10, Lidhult, Swedentel. +46 372 260 00

MAKING yOUR EVERy MOVE COUNT


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