STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS Srl No Material /components/ As per SOTR/QA Activity Qty. as per P.O. Characteristic/ Type Check Quantum of Check Reference Documents Acceptance Criteria Format of Record Action by QAE Remarks 1 1.00 DRAWINGS/DOCUMENTS/TYPE TESTS 1.01 Drawings & Documents GA drawings and detailed bill of material(DBOM) 100% PO & SOTR/ TNC Minutes PO & SOTR/ TNC Minutes List of approved binding drawings CHP For R Binding Drawing & Binding Data, duly approved by Design authority, Professional & Inspection Authority (or by Command for MO orders) to be verified. 1.02 Type test / ETT / EMI/EMC reports Availability & verification 100% PO & SOTR / TNC Minutes/ JSS 55555 PO & SOTR / TNC Minutes JSS 55555 Type Test / ETT/EMI / EMC reports CHP For R If not type tested, Equipment to be Type Tested as per Sl. 4.0.0 2.00 SECTION I - RAW MATERIAL INSPECTION 2.01 (a) Pump Casing, (Casting) (i) Pouring with integral test bar 100% SOTR, Approved Drawings and relevant Standards SOTR, Approved Drawings and relevant Standards IR R If casting is without integral test bar, pouring to be witnessed by QAO (ii) Material Identification & Stamping 100% IR W (iii) Heat Treatment 100% HT reports R (iv) Physical Mechanical & Chemical properties 01 sample/ heat / lot LTC R Test to be done at NABL Lab (v) RT (Applicable as per Drg./ spec.) Critical Regions NDE Report CHP For R Shooting sketches to be provided. Testing to be done by ISNT/ ASNT level II or III qualified technician.
Transcript
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
1
1.00 DRAWINGS/DOCUMENTS/TYPE TESTS1.01 Drawings & Documents GA drawings and detailed
bill of material(DBOM)100% PO & SOTR/
TNC MinutesPO & SOTR/TNC Minutes
List ofapprovedbindingdrawings
CHPForR
Binding Drawing &Binding Data, dulyapproved byDesign authority,Professional &Inspection Authority (orby Command for MOorders) to be verified.
1.02 Type test / ETT /EMI/EMC reports
Availability & verification 100% PO & SOTR /TNCMinutes/JSS 55555
PO & SOTR /TNC MinutesJSS 55555
TypeTest /ETT/EMI/ EMCreports
CHPForR
If not type tested,Equipment to beType Tested as perSl. 4.0.0
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
10
4.07 Strip Open Test Wearing Parts One UnitPO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spcn402
IR W
4.08 Post-Trial testFor 1 hour
Flow(Q) v/s Head(H)One Unit IR W
Flow(Q) v/s Eff(n)
Flow(Q) v/s Power(P)
Noise Level
Vibration test
4.09 Environmental Shock &Vibrations
Shock & VibrationsAnalysis
One Unit SOTR/NSS-II/ BR 3021/MIL-Std-167
SOTR/NSS-II/ BR 3021/MIL-Std-167
NSTLReport
CHPforR
4.10 Structure Borne Noise Structure Borne Noiseemitted by Unit
One Unit SOTR /TNCMinutes /MIL-STD-740-2
SOTR /TNCMinutes /MIL-STD-740-2 LTC CHP
forR
Test to be carried outby NABL approved Lab/Agencies. In case ofnon -availability ofNABL accredited lab,third party / Agencyselected for conductingABN & SBN tests needsto be approved by NHQ
4.11 Tilt test for 8 Hrs Head(H) v/s Flow (Q) v/sPower(P)
One Unit SOTR /TNCMinutes/App. TestProcedure
SOTR /TNCMinutes/App. TestProcedure
IR CHPforW
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
11
5.00 SECTION IV : FINAL INSPECTON
5.01 Pump & Motor Assy Free rotation of Pump &Motor
100% Rotate freely Free Rotation IR W
5.02 Performance test withIntegral motor andControl PanelDuration- 8 hours/set
Flow(Q) v/s Head(H)
100% byfirm20% byQAE PO, SOTR ,
TNCMinutes/ApprovedDrawing,DME Spec402
PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
IR CHPforW
Compliance certificateto be submitted by thefirm to the InspectingOfficer for 100%quantity
6.07 Submission of Form -4(I&T Certificate) Correctness 100% SOTR,PO SOTR,PO Form-4 P
Important Notes:-
(a) Each type of Equipment & accessories to be supplied shall conform to specification acceptable to the TYPE APPROVAL authority.(b) Motor to be procured only from Naval approved vendors.(c) EMI/EMC and ETT tests to be done at NABL approved Lab.(d) Material Testing to be done at NABL approved Lab.(e) All NDT to be performed by ASNT/ISNT Level II or Level III qualified person.(f) Imported items to be accepted on the basis of review of Import documents viz. (a) Bill of entry (b) Bill of Lading (c) Country of Origin
(d) Shipping Bill/Air way Bill (e) OEM Test Reports (f) Compliance certificate (g) Guarantee certificate(g) In case the items are of 'Bought Out ' nature, the inspections of the store are to be carried out on the basis of STC/OEM TC/ CC/QAP
as applicable based on criticality.(h) The COTS/ 'Bought out' items in the QAP are indicative only. The firm is required to categorically define the 'Bought out'/COTS items
specific to their products in the drawings. Items will be categorized as bought out or COTs in the QAP on the basis of approveddrawings. Further, only finished products will be accepted as COTs and no raw material for manufacturing will be acceptable as a COTSitem.
(j) The SQAP does not apply to items not in the scope of supply of the firm.(k) The column 'Quantity as per P.O' has been left blank which has to be filled by the firm as per P.O while submitting Draft QAP for
approval.(l) WPS / WPQ certificates to be submitted by the firm for all welding related work.(m)Assy more than 40 Kgs weight should be provided with lifting arrangement.
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
1
1.00 DRAWING/ DOCUMENTS/ TYPE TEST1.01 Drawings & Documents GA Drawing
and detailed billof material(DBOM)
100% PO & SOTR/TNC Minutes
PO & SOTR/TNC Minutes
List ofapprovedbindingdrawings
CHPForR
Binding Drawing &Binding Data, dulyapproved by Designauthority, Professional &Inspection Authority (orby Command for MOorders) to be verified.
1.02 Type test / ETT/EMI/EMC reports
Availability &verification
100% PO & SOTR/TNC Minutes/JSS 55555
PO & SOTR /TNC MinutesJSS 55555
Type test/ETT/EMI/EMCreports
CHPForR
If not type tested,Equipment to beType Tested as perSl. 4.0.0
2.00 SECTION I : RAW MATERIAL INSPECTION
2.01(a)
Pump Casing(Casting)
(i) Pouring withintegral test bar 100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR RIf casting is without
integral test bar, pouringto be witnessed byQAO
(ii) MaterialIdentification&Stamping
100% IR W
(iii) HeatTreatment
100% HTreports
R
(iv) PhysicalMechanical &Chemicalproperties
1sampleper heat /lot
LTC RTest to be done atNABL Lab
(v) RT(Applicable asper Drg/spcn)
CriticalRegions NDE
Report
CHPforR
Shooting sketches to beprovided. Testing to bedone by approvedASNT/ISNT level II or IIIqualified technician.
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
2
2.01(b)
Pump casing(sheet plate fabrication)
MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1 Sample/lot/heat LTC R
Test to be done atNABL Lab
2.02 Insert/Liner(casting)
(i) Pouring withintegral test bar
100%IR R
If casting is withoutintegral test bar, pouringto be witnessed byQAO
(ii) MaterialIdentification &Stamping
100%IR W
(iii) HeatTreatment
100% HTReports
R
(iv) PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
(iv) RT(Applicable asper Drg/spcn)
CriticalRegions
NDEReport
CHPforR
Shooting sketches to beprovided. Testing to bedone by approvedASNT/ISNT level II or IIIqualified technician
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
3
2.03 Stator(for single screw pump)
MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
2.04 Rotor(for single screw pump)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleheat / lot
LTC R Test to be done atNABL Lab
2.05 Drive Shaft(for single screw pump)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
2.06 Screw Shaft(Power Screw)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanicalChemical &properties
1sample/heat / lot
LTC R Test to be done atNABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
4
2.07 Screw Shaft(Idler Screw)
MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
2.08 PS balancing Bush(Casting)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sample/heat /r lot
LTC R Test to be done atNABL Lab
2.09 IS Balancing Bush(Casting)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
2.10 Seal Housing MaterialIdentification &Stamping
Flow(Q) v/sHead(H) IR WFlow(Q) v/sEff(n)Flow(Q) v/sPower(P)Noise LevelVibration test
4.09 Environmental Shock &Vibrations
Shock &VibrationsAnalysis
One Unit SOTR/NSS-II/BR 3021 /MIL-Std-167
SOTR/NSS-II/BR 3021/MIL-Std-167
NSTLReport
CHPforR
4.10 Structure Borne Noise Structure BorneNoise emittedby Unit
One Unit SOTR /TNCMinutes /MIL-STD-740-2
SOTR /TNCMinutes /MIL-STD-740-2
LTC CHPforR
Test to be carried out byNABL approved Lab/Agencies. In case ofnon -availability ofNABL accredited lab,third party / Agencyselected for conductingABN & SBN tests needsto be approved by NHQ
4.11 Tilt test for 8 Hrs Head(H) v/sFlow (Q) v/sPower(P)
One Unit SOTR /TNCMinutes/App. TestProcedure
SOTR /TNCMinutes/App. TestProcedure
IR CHPforW
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
16
5.00 SECTION IV : FINAL INSPECTON
5.01 Pump & Motor Assy Free rotation ofPump & Motor
100% Rotate freely Free Rotation IR W
5.02 Performance test withIntegral motor andControl PanelDuration- 8 hours/set
6.07 Submission of Form -4(I&T Certificate) Correctness 100% SOTR,PO SOTR,PO Form-4 P
Important Notes:-
(a) Each type of Equipment & accessories to be supplied shall conform to specification acceptable to the TYPE APPROVALauthority.
(b) Motor to be procured only from Naval approved vendors.(c) EMI/EMC and ETT tests to be done at NABL approved Lab.(d) Material Testing to be done at NABL approved Lab.(e) All NDT to be performed by ASNT/ISNT Level II or Level III qualified person.(f) Imported items to be accepted on the basis of review of Import documents viz. (a) Bill of entry (b) Bill of Lading (c) Country
of Origin (d) Shipping Bill/Air way Bill (e) OEM Test Reports (f) Compliance certificate (g) Guarantee certificate(g) In case the items are of 'Bought Out ' nature, the inspections of the store are to be carried out on the basis of STC/OEM TC/
CC/QAP as applicable based on criticality.(h) The COTS/ 'Bought out' items in the QAP are indicative only. The firm is required to categorically define the 'Bought
out'/COTS items specific to their products in the drawings. Items will be categorized as bought out or COTs in the QAP on thebasis of approved drawings. Further, only finished products will be accepted as COTs and no raw material for manufacturingwill be acceptable as a COTS item.
(j) The SQAP does not apply to items not in the scope of supply of the firm.(k) The column 'Quantity as per P.O' has been left blank which has to be filled by the firm as per P.O while submitting Draft QAP
for approval.(l) WPS / WPQ certificates to be submitted by the firm for all welding related work.(m)Assy more than 40 Kgs weight should be provided with lifting arrangement.
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
1
1.00 DRAWINGS/DOCUMENTS/TYPE TESTS
1.01 Drawings & Documents GA drawings anddetailed bill ofmaterial(DBOM)
6.07 Submission of Form -4(I&T Certificate) Correctness 100% SOTR,PO SOTR,PO Form-4 P
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
16
Important Notes:-
(a) Each type of Equipment & accessories to be supplied shall conform to specification acceptable to the TYPE APPROVALauthority.
(b) Motor to be procured only from Naval approved vendors.(c) EMI/EMC and ETT tests to be done at NABL approved Lab.(d) Material Testing to be done at NABL approved Lab.(e) All NDT to be performed by ASNT/ISNT Level II or Level III qualified person.(f) Imported items to be accepted on the basis of review of Import documents viz. (a) Bill of entry (b) Bill of Lading (c) Country
of Origin (d) Shipping Bill/Air way Bill (e) OEM Test Reports (f) Compliance certificate (g) Guarantee certificate(g) In case the items are of 'Bought Out ' nature, the inspections of the store are to be carried out on the basis of STC/OEM TC/
CC/QAP as applicable based on criticality.(h) The COTS/ 'Bought out' items in the QAP are indicative only. The firm is required to categorically define the 'Bought
out'/COTS items specific to their products in the drawings. Items will be categorized as bought out or COTs in the QAP on thebasis of approved drawings. Further, only finished products will be accepted as COTs and no raw material for manufacturingwill be acceptable as a COTS item.
(j) The SQAP does not apply to items not in the scope of supply of the firm.(k) The column 'Quantity as per P.O' has been left blank which has to be filled by the firm as per P.O while submitting Draft QAP
for approval.(l) WPS / WPQ certificates to be submitted by the firm for all welding related work.(m)Assy more than 40 Kgs weight should be provided with lifting arrangement.(n) Motor of Submersible Pump is not independent Motor. Stator & Rotor of the motor be purchased from approved/authorized
vendors which in turn will be integral part of the Pump set housed in the single pump casing. Due to design peculiarity andnature of the pump set the applicable tests will be according to SOTR/approved drawing and shall be checked at Motormanufacturers/firm's premises. The pump set with integrated motor shall be complying IP68 & EED(Q) -071-R4
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