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Excellence in Manufacturing STARC | STAMA Automation Robot Cell
Excellence in Manufacturing
STARC | STAMA Automation Robot Cell
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Modular standard-based implementation of individual customer requirements
The key parameters for the design of the basic cell with robot are the workpiece size and
weight. Various workpiece storage systems are available as discretionary options.
One STARC system can support one or two STAMA centers in corner
positions or sitting across from each other. The feeding and discharge
of the blanks and fi nished parts is fl exible. All interfaces are in place.
STARC – modular standard ensures flexibility
MC 332 TWIN2
2 x MT 838 TWIN
2 x MC 531 TWIN
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Automated process solutions from one source
Compact footprint < 5 m²
Modular components for the fl exible adjustment to process changes
Optimized control concept “Industry 4.0”
Quick set-up and start-up
More than parts in and parts out
The interface between (robot) automation and
machine offers a lot of optimization potential
as far as the key indices in series production,
such as productivity, availability and flexibility
are concerned. That’s also why STAMA decided
to develop its own modular automation system to generate a lot of added value for the
operator as well as from the production technology, service and business administrative
perspective.
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STARC robot cell + STAMA-MC-/MT centers
Clear strategy – optimum
implementation
One of the primary challenges auto-
mated production pose is inherent
in the alignment of the interfaces
between machine and automation.
The combination of the STARC robot
cell with a STAMA center makes it
possible to attain an optimally aligned
consistent control and operating
concept for machine tools and robot
systems with periphery solutions – in
STAMA’s turnkey philosophy a crucial
advantage for robot-automated
process solutions from a single
source.
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= optimum teamwork on all levels
Caption 1
While the center is working, the robot
takes with grabber 1 and 3 the new
parts for OP 10 in the blanks magazine.
Caption 2
Insertion of the OP 10 parts into the
turning station for OP 20 delivery.
Caption 3
Grabbing of the turned parts for
OP 20 loading.
Caption 4
Unloading of the finished parts from
OP 20 and loading of the parts from
OP 10 for final machining.
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1
2 4
3
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Visualizing, analyzing and optimizing. With an intelligent control structure
Both, the STARC interface structure and the control concept boast intelligent structures as
defined by “Industry 4.0”. New system components docked to the robot cell as expansions
automatically identify themselves. They use special algorithms to achieve vast system vari-
ances combined with the shortest possible engineering times.
This simplifies and accelerates the integration and reorganization of production processes.
Moreover, it makes it possible to depict the actual status of the automation solution. As a
result, operators are also able to provide definitive information about the technical availa-
bility based on indices.
Automation and machine – intelligent interfaces
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for a consistent communications concept
Quick start-ups and simple operation
The automated production processes are visualized via a touch panel.
Operators can check the status of the individual system components at
any time. The integration of new automation components and the
conversion of grabber units are simple processes that are supported
by a time saving and secure logical menu.
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The surface structure is easy
to navigate and clear; the
operation is easy and intuitive.
The operator uses the mobile
Teach Pendant to control the
loading of the parts while he or
she can look into the cell and the
work space.
The robot cell can be started up
separately from the machine CNC.
STAMA View&Do
Recording, visualization and analysis of all process
data. Also works with mobile devices.
Tool data, conversion times, independent running
times, productivity parameters – STAMA View&Do
collects process and production technical data and
visualizes it for the fast and simple analysis of the
actual process state. View&Do.
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STA
RC
50
designed and m
anufactured by STA
MA
STARC 50 – STAMA Automation Robot Cell
Robot cell with Fanuc control (autonomous operation possible), CNC controls at the machine end: Fanuc, Siemens, Bosch Rexroth MTX
Workpiece dimensions and weight max. W x D x H/Weight
Single grabber mm/kg 300 x 200 x 150/20
Double grabber mm/kg 300 x 200 x 150/10
Quadruple grabber mm/kg 300 x 200 x 150/5
Cell dimensions W x D x H mm 2200 x 2200 x 2500
Set-up space m2 4.84
Cell weight kg 2800
Fanuc robot M-710iC/50
Maximum load incl. grabber unit kg 50
Maximum range mm 2050
Number of axes ea 6
Compressed air connection bar 6
Power supply KVA/A 10/16
STARC 50 standard features
Fanuc robot M-710iC/50
Blanks and fi nished parts magazine
Mobile control unit
State visualization touch panel
Interfaces for various input/output systems
STARC options
Workpiece storage systems for blanks and fi nished parts
Adaption to customer’s transfer systems
Storage for parts that did not pass inspection (unsorted storage)
Storage/output for control measuring components (SPC)
Measuring, washing, blower, turning and deburring station
Instant grabber changing system
Camera system for optical part and code recognition
Workpiece ID code marking system
STAMA Maschinenfabrik GmbH
Siemensstraße 23
D-73278 Schlierbach
+49 (0)7021 572-0
[email protected] | stama.de
Technical data and options
wustrow
werbung ©
by STAM
A M
aschinenfabrik Gm
bH 2015
Subject to technical alterations. Status September 2015.
Vertical Machining Centers
Milling-Turning-Centers
Turnkey Solutions
Service
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