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- 1 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
STARDOM Overview Webinar
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Ming Zhang
Sr. Technical Solution Engineer
Yokogawa Corporation of America
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Audio Reminder
To join the teleconference ------------------------------------------------------------- Call-in toll-free number (US/Canada): 1-877-668-4490 Call-in toll number (US/Canada): 1-408-792-6300 Access code: 755 075 313
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Agenda
Outline • (40 - 45 minutes)
– Overview
– Product Lineup
– Functions
– Integration
Summary • (5 minutes or less)
Q&A Session • (10 - 15 minutes)
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Event Logistics
Due to the large number of participants, all are muted Questions will be taken through the Q&A window. Please send questions to all panelists. Questions will be answered at the end of the presentation or after the event by e-mail if necessary. Shortly after the event you will receive a link with the recording of the event. Your feedback is very important to us, so please complete the survey at the end of the presentation.
- 5 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
STARDOMTM Introduction
General Information (R3.10)
Jan, 2012
Yokogawa Corporation of America
- 6 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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SCADA Key Components
Yokogawa SCADA solution is composed of SCADA software and controllers
All-in-One Redundant Low Power
Consumption
Small to big
SCADA applications
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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System Configuration
STAND ALONE STARDOM (Embedded HMI)
Security
DCS INTEGRATION DCS (CENTUM) + STARDOM
SIOS/UGS
SCADA
Application
SCADA FAST/TOOLS + STARDOM
InfoWell
Network Capability (GPRS, more)
SIOS/UGS
CAMS
NPAS library (DCS expertise inside)
Intelligent RTU
Hybrid PLC DCS
Application
Auto Generated Faceplate
Report by Exception
DNP3
FF-H1 HSE
Wurldtech
Certification
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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STARDOM Installation Map
3,105
As of 30 September, 2011
Oceania
206
1,055
China
1,190
Asia
590
CIS
815 (469+346)
Europe & Africa
1,811
Middle East
716
North America
293
South America
Japan
No. of Basic SW Licenses
TOTAL
STARDOM: 9,782
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Industry Applications
Oil & Gas Wellhead control and monitoring Pipeline control and monitoring
Power Wind turbine monitoring
Water Water treatment Waste water treatment Water distribution system
Environment Air and water pollution monitoring
Chemical Air separation plant Gas dispense system Gas station control and monitoring
Steel Furnace control
Shell (SPDC) Nigeria
K-Water Korea
MWA Thailand
NMEMC China
Taiyo Nippon Sanso Japan
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Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Controller Lineup
FCN
FCJ
Modular Model
– Redundant configuration possible
– Multiple I/O modules
– Up to 25 Modules
All-in-One Model
– Fixed I/O
– Foundation Fieldbus Capability built in
Fixed Modular Model
– Redundant Ethernet
– 3 additional I/O slots
Low Power Consumption Model
– Low power 2W
– I/O embedded on CPU module
– 3 additional I/O slots
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Field Control Node (FCN): Module Type
CPU module MMX-Pentium 166MHz
Main Memory 128MB with ECC
Communication Port 2 Ethernet port (100/10Mbps) 1 RS-232-C port (115.2Kbps)
Power supply 100-120VAC / 220-240VAC / 24VDC
I/O module Analog module
Input, Output, Input and Output combined 4-20mA, 1-5V, -10-10V, HART, RTD, TC, mV Isolated channel, Isolated, Non-isolated Power is supplied via signal line
Digital module Input, Output 24VDC, 100-120VAC, Pulse (IN: 0-10kHz, OUT: Up and Down), Relay output
Communication module RS-232-C, RS-422/RS-485 FOUNDATION Fieldbus
Expansion Two expansion unit 8 free slots for I/O per unit (Single CPU) Max 25 slots on Single CPU, 20 on Redundant CPU
Redundant Configuration CPU, Power Supply, Control network, Expansion bus, FOUNDATION Fieldbus
Redundant Power Supply
Redundant Control Network
Redundant CPU
Expansion bus
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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CPU module SH4A-256MHz
Main Memory 128MB with ECC
Communication Port 1 Ethernet port (100/10Mbps) 4 Serial ports
– 3 RS-232 ports (1 port: 115.2Kbps, 2 ports: 36.4Kbps) – 1 RS-422/485 ports (115.2kbps)
Embedded I/O AI(1-5V) : 12 points AI(0-32V): 1point for Battery Monitoring AO(4-20mA) : 2 points DI : 16 points DO : 8 points Pulse(0-10KHz) : 2 points
Power supply 10-30VDC
I/O module Analog module
Input, Input and Output combined 4-20mA, 1-5V, HART, RTD, TC, mV Isolated channel, Isolated, Non-isolated
Digital module Input, Output 24VDC, Pulse (IN: 0-10kHz)
Communication module FOUNDATION Fieldbus
Expansion 3 expansion I/O slots
Low Power Consumption 1.6W-2.9W
Thrives in inhospitable locations Minus 40 to plus 70ºC Altitudes up to 3,000m
Best fits to Solar Power Application
More Communication Choices
Field Control Node-RTU (FCN-RTU): Module Type
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Field Control Junction (FCJ) : All-in-One Type
CPU module MMX-Pentium 166MHz
Main Memory 128MB with ECC
Communication Port 2 Ethernet ports (100/10Mbps) 2 RS-232-C ports (115.2Kbps)
Embedded I/O AI(1-5V) : 6 points AO(4-20mA) : 2 points DI : 16 points (24VDC) DO : 16 points (24VDC) FOUNDATION Fieldbus : 2 segments (option)
Power supply 24VDC
All-in-one with redundant network
External dimensions – 213.8x156x95mm (W/H/D)
Redundant Control Network
- 16 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Functions at a Glance
Hardware Durable Design High Speed CPU Hot Swappable Modules Advanced Self Diagnosis
Autonomous InfoWell Overview HMI on controller Alarm notification via e-mail
Data Logging
Network TCP/IP, Serial Control Network Low Bandwidth Communication Various Field Network
Redundant control, FF and OPC network
Engineering IEC61131-3 five languages Variety of APPF (libraries) Online Download Software Wiring Simulator
- 18 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Durable Design
Fault avoidance design
– Fan-less architecture and minimized mechanical parts
De-rating design
– Parts with extra load capacity are used for unexpected condition
Error Check and Correct (ECC) memory *
– 1 bit error is corrected on the memory
Hazardous location installation
– Operation ambient temperature
• FCN : 0 to 55 ºC
• FCN-RTU: -40 to 70 ºC
• FCJ : 0 to 60 ºC
– Explosion Protection
• FM approval Non-incentive Class I Division 2
• CSA Non-Incentive, CSA Type “n”
• CENELEC ATEX Type “n”
– Corrosion proof coating (Option)
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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High Speed Control
High Speed Control
– 10msec CPU scan
– 50msec analog control
4-20mA Input 4-20mA Output
10msec CPU scan time
50msec analog control INPUT
100%
0%
OUTPUT
100%
0%
50 msec
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Hot Swappable Modules
Exchange CPU in process (*1)
– Damaged CPU can be replaced without stopping control
– For CPU duplexed system configuration, programs and definitions are automatically copied from control-side CPU to stand-by CPU without PC tools
– I/O modules fall-back settings : holding output value or set to preset value
Exchange I/O Modules in process
– I/O modules can be replaced without taking off wiring of pressure clamp terminal board
– I/O definition definitions are automatically copied
NO PC tools required
NO PC tools required
*1: CPU duplexed system only
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Advanced Self Diagnosis
LED
– CPU and I/O modules status are shown on the LED of front panel.
Self diagnosis window
– Loop status
• Analog input module detects disconnection and short circuit by checking loop status
– CPU status
• CPU down status, Temperature, internal bus, output data consistency and more
– Memory status
• Error counts, error address and more
- 23 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Field Network
TCP/IP base flexible network configuration (10BASE-T, 100BASE-TX)
Compliant with various field networks
– FOUNDATION Fieldbus, HART, Modbus, DNP3
FOUNDATION Fieldbus
Modbus
HART
FOUNDATION Fieldbus
Industrial use surveillant Camera
Graphic Panel
Gas Chromatography
Modbus
HART FOUNDATION Fieldbus Modbus
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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SCADA Network
Commercial Off The Shelf (COTS) network components – 10BASE-T, 100BASE-TX as control network – VPN+ xDSL, wireless, PSTN, GPRS and more...
Standard Protocol • HSE, FTP, HTTP, SMTP/POP3 • Modbus TCP, Modbus RTU, DNP3
TCP/IP
TCP/IP over PPP or SLIP
GPRS, VSAT and etc. FDDI, ETHERNET 10/100 bps etc.
OPC DA and A&E Server For 3rd Party SCADA connection
- 26 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Engineering Efficiency
Five IEC61131-3 programming languages – International Standard Language standardized the engineering
method – Application encapsulation enables your know-how to be reusable
with security – Field-proven Yokogawa Application Portfolios (APPFs) reduces
engineering workload and improve application quality
Efficient Simulator Function – Software Wiring enables loop check and ladder sequence to be
tested without actual wiring – Simulator Software on PC provides targetless debugging
environment
Online Download – Application can be modified without interrupting control
functions
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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IEC 61131-3 Programming Languages
Open Standard Engineering Language
Function Block Diagram (FBD)
Structured Text/Instruction List (ST/IL) Ladder Diagram (LD)
Sequential Function Chart (SFC)
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Application Encapsulation
61131-3
Library
Library
“Make once and use many time”
Your Own Library
Customer logo
Library password protected
Stardom Engineering Libraries Application Portfolio (APPF)
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Yokogawa Application Portfolios (APPFs)
Time Synchronization Library - SNTP Server *
SNTP Client function is embedded on controller as standard function
Process Automation System (PAS) Library - Regulatory Control - Cultivated in YOKOGAWA DCS Expertise
Communication Library - Modbus - DNP3
AGA Calculation Library - Gas Flow Calculation
*: FCN-RTU not supported
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Online Download
Modify program while the control in process
– Control calculation, I/O output are not affected.
Addition, deletion, modification are all enabled.
– POU addition, deletion and modifications are all enabled.
One click simple operation
– The same operation with offline download
– The same operation between single and duplexed CPU.
Online download
Controller in operation
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Software Wiring
Software Wiring – Software wiring enables loop check and
ladder sequence to be tested without actual wiring
– Easy wizard style setting
– Calibrators and test switches are no longer necessary
Analog input module
Analog output module
Wiring block
PID IN OUT
Loop Check – I/O module behavior is confirmed by
monitoring input data and setting output data
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Simulator Software
FCN/FCJ Simulator provides targetless debugging environment for:
– IEC application
– Java application
– SCADA application
- 34 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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InfoWell – Standalone Solution
Time, Flow, Temp ------------------------ 14:00 | 23.5, 78.3 14:05 | 25.2, 79.4 14:10 | 25.2, 76.9 14:15 | 22.1, 79.3
FTP Client Web browser
Web Application Portfolio
Web service
Process Control
Data Logging
Alarm/Message Notification
Logging Portfolio
E-mail Application Portfolio
InfoWell is data casting and logging tool application on STARDOM
autonomous controller
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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HMI on Controller
On demand connection
Real time data shown on Web browser
Embedded SCADA
Monitoring And Operation via Web browser
FCN/FCJ
999.99
Stop
Web Server on controller
Client PC
Applet Config Image
HTML
Upload
Web server
Ethernet
Input URL On demand connection
Process
Data
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Alarm/Message Notification via Email
On demand connection
Send e-mail to SMTP server
SMTP server
alarm internet
E-mail Alert Notification
On demand connection
retry
*: FCN-RTU not support server function
SMTP/POP3E-mail client
Equipment Status
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Data Logging
Data stored on reliable controller
Upload logging file on demand
Data Logging on the Controller
On demand connection
Gathered Data
Upload
Trend / Trend Format
Process
Data
Data Logging
FTP Server
- 39 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Overview
Product Lineup
Functions
– Hardware Features
– Network Capabilities
– Engineering Efficiency
– Autonomous Functions
Integration
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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FAST/TOOLS for STARDOM
Native driver for STARDOM
Integrated Engineering Environment – automated steps required to import Tag Definitions import from STARDOM to
FAST/TOOLS
– generates Faceplates in FAST/TOOLS for the STARDOM NPAS & FF APPF
Communication Line Check from FAST/TOOLS to STARDOM
Report by Exception – to minimize the communication load, only modified data is uploaded to FAST/TOOLS from
STARDOM
Fail-over communication
Abundant Project Reference – Project reference with more than 100 STARDOM Controllers and one FAST/TOOLS
SCADA Server
STARDOM Logic
Designer
ADLST.csv
Exchange Utility FAST/TOOLS
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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FAST/TOOLS Fail-Over Communication (1)
Existing network infrastructure is not always reliable
– Communication is easily affected by the nature or other environmental cause
– Network device has low bandwidth
– Network devices are sometimes not good quality
Data is Never LOST
– valuable data is stored in the controller
– Data is sent to when the communication recovers
– shows them as sequential data
However
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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FAST/TOOLS Fail-Over Communication (2)
Continuous data gathering on FAST/TOOLS at temporary network trouble - Storing data with timestamp inside STARDOM - FAST/TOOLS read stored data after network recovery
val, time
No communication, No data Lost data recovers
Read stored data from controller
Network recovers
missing
EXPAMLE
in case of gathering 20 I/O
points with Scan Time of
10sec
Up to 4.5hrs of event
buffering is possible
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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CENTUM Integration
Operation Integration using COTS SCADA
SV
PV MV
Tuning Windows Face Plates Trend Windows Alarm Management
COTS SCADA
OPC Server
PLC
Yokogawa way of Operation Integration
Data Item Access
PV
SIOS/UGS
FCN/FCJ
PID
Tuning Windows Face Plates Trend Windows Alarm Management
Integrated Operation
SV MV
Alarm message
Tag base access for STARDOM
Data Access
PID FIC001
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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PRM&FF for STARDOM: Remote Diagnosis
The multiple and distributed pipeline devices are managed remotely
– Calibration Management
– Alarm and Status Notification
– Loop Diagnostics
– Preventive Maintenance
Asset Management System
Diagnosis Data • Total cycle count of stem • Total travel distance of stem • Total open / close time
Fieldbus Alert •High / Low alarm •Sensor failure •Cycle count exceeds limit
Ethernet
FF-H1
Cellular / PDA Mail server
Alarm notification via e-mail
Synchronize
(1) Work Order Issue
(2) Work order progress
(1) Device Master
(2) Device Master Feedback
MAXIMO
- 45 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
Thanks for your attention
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Questions and Answers
We will now spend a few minutes on questions submitted via WebEx. Questions not answered during this time will be answered by email.
STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012
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Thank you for your attention
Ming Zhang
Sr. Technical Solution Engineer
Yokogawa Corporation of America
Office: (281) 340-4255
Mobile: (281) 705-9209
Email: [email protected]
This event has ended.