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Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical...

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Mobile Electronics: Efficient components for your success Start System overview Customer benefits Components BODAS controller RC4-5/30 BODAS controller RC10-10/31 BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10) BODAS controller RC5-6/40 (under development ) BODAS sensor oveview BODAS speed sensor DSM1-10 BODAS speed sensor DSA series 12 BODAS pressure sensor PR4 BODAS inertial sensor MM5.10-EOL BODAS angle sensor AN3 BODAS display DI4 BODAS - Application Software BODAS-drive DRC BODAS-drive eDA BODAS-drive DPC BODAS AFC BODAS VAC BODAS SPC BODAS – Design / Service Tech day BODAS Mobile electronics
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Page 1: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successStartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Tech dayBODASMobileelectronics

Page 2: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successSystem overview

Software

Displays Tools

Controllers

Joysticks

Sensors

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 3: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successCustomer benefits

Reliability Proven Bosch technology for use in mobile working machines guarantees both

high reliability and uninterrupted availability of your machine

Modular product portfolio Consistent and scalable modular architecture will certainly save a lot of development time.

Perfectly matched hardware and software components increase the efficiency of your machine and thus reduce your costs

Flexibility The new BODAS software concept allows an unrivaled level of flexibility. Our new software

architecture enables the use of both ready-made solutions via parameterization (ASrun) and flexible extensions (ASopen)

Safety In order to cover a variety of applications, our BODAS controllers support safety-related

applications up to performance level „d“ in accordance with EN ISO 13849 and agricultural performance level „c“ in accordance with ISO 25119

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 4: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS controller RC4-5/30

Characteristics Inputs total 30 PWM outputs 4 Digital outputs 5 Analog outputs 1 CAN bus interfaces 2

Technical data 32-bit CPU TC1724 @ 80 MHz Programmable in C Compact housing with single connector chamber Nominal voltage 12 V / 24 V Power outputs up to 2.3 A or 3.5 A Protection class IP66 Frequency inputs: active, inductive,

Rexroth DSM 4 temperature/resistance inputs Switching output up to 50 mA, e.g. for LED Constant voltage sources: 3 x 5 V, 1 x 8.5 V Deactivation with inhibit Diagnostics / flashing with BODAS-service tool

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 5: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS controller RC10-10/31

Characteristics Inputs total 51 PWM outputs 10 Digital outputs 10 Analog outputs 6 CAN bus interfaces 3 + 1 x ISOBUS

Technical data 32-bit CPU TC1793 @ 270 MHz Programmable in C and BODAS-design Suitable for safety functions up to PL d

according to EN ISO 13849 Suitable for safety functions up to AgPL c

according to ISO 25119 Stop function with PL e Nominal voltage 12 V / 24 V Power outputs up to 3 A or 4 A Protection class IP65 Frequency inputs: active or Rexroth DSM 4 temperature/resistance inputs Inputs for SAE J2716 SENT Constant voltage sources: 1 x 5 V, 1 x adjustable Deactivation with inhibit 1x CAN with wake-up function Diagnostics / flashing with BODAS-service tool

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 6: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS controller family, series 30 (RC28-14/30, RC20-10/30, RC12-10/30)

Characteristics Inputs total 75 PWM outputs up to 28 Digital outputs up to 14 Analog outputs 5 CAN Bus interfaces 4

Technical data Pin compatible controller family for universal use 32-bit CPU TC1797 @ 180 MHz Programmable in C and BODAS-design Suitable for safety functions up to PL d

according to EN ISO 13849 Suitable for safety functions up to AgPL c

according to ISO 25119 Stop function with PL e Nominal voltage 12 V / 24 V Power outputs from 2.2 A to max. 4.0 A Protection class IP65 Frequency inputs: active, inductive, Rexroth DSM 4 temperature/resistance inputs Constant voltage sources: 2 x 5 V, 1 x 10 V Deactivation with inhibit Wake-up pin Diagnostics / flashing with BODAS-service tool

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 7: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS controller RC5-6/40 (under development)

Characteristics Inputs total 24 PWM outputs 5 Digital outputs 6 Analog outputs 2 CAN Bus interfaces 2 + 1 x ISOBUS

Technical data Part of the pin compatible controller family series 40 32-bit multicore CPU STM SPC58NN84 @ 200 MHz Programmable in C and BODAS-design Suitable for safety functions up to PL d

according to EN ISO 13849 Suitable for safety functions up to AgPL d

according to ISO 25119 Stop function with PL d Nominal voltage 12 V / 24 V Power outputs max. 4 A Protection class IP65 Multifunctional inputs for voltage, resistance, SENT

and frequency with configurable current sink/source Inputs for voltage, current, frequency active or DSM Constant voltage sources: 3 x 5 V, 1 x 10 V Deactivation with inhibit 1x CAN with wake-up function Diagnostics / flashing with BODAS-service tool

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 8: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS sensor overviewStart

System overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 9: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS speed sensor DSM1-10

Characteristics Functional safety due to integrated diagnosis for

critical attributes Rotary direction & standstill detection Reduced clearance thanks to compact size Persistence subject to automotive quality

Technical data Hall-effect measuring technology

(contact-less, wear-free) Frequency (tooth): max. 5 kHz Operating voltage: 4.5 ... 20 V Sensor signal: 7 mA … 14 mA with constant

amplitude and integrated diagnostic information:

Rotary direction

Standstill

Critical air-gap

Critical installation position Operating temperature:

-40 … +115 °C EMC: 150 V/m Protection class: IP69K

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 10: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS speed sensor DSA series 12

Characteristics Two versions:

With two frequency signals With frequency signal and direction of rotation

Robust design due to full metal housing Sealing for pressures of up to max. 10 bar

Technical data Hall-effect measuring technology

(contact-less, wear-free) Frequency range: 0 Hz to 20 kHz Operating voltage: 12 V and 24 V Diagnostic capabilities in combination with the control

unit input circuit:

Cable break

Short-circuit Operating temperature:

-40 … +125 °C EMC: 150 V/m Protection class: IP67/IP69K

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 11: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS pressure sensor PR4

Characteristics High measuring precision & reliability Resistant to media Low signal sensitivity to mounting torque Easy assembly, vibration-resistant, high thermal

stability

Technical data Stainless steel sensing element

with metal thin film strain gages Thread: M14 x 1.5 mm; G1/4 Pressure range:

0 … 600 / 0 … 420 / 0 … 280 bar

0 … 60 bar under development

others on request

( PR3: 25 / 50 / 160 / 200 / 250 / 400 / 600 ) Sensor signals:

Ratio metric 0,5V…4,5 V @ 5V supply

SENT according to SAE J 2716 Sensor supply: 5 V ± 0.25 V Operating temp: -40 … +125 °C Protection class: IP67 and IP69K Connector: Bosch Compact 1.1, others on request To be mounted with a socket wrench Tightening torque: 45 Nm ± 10 %

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 12: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS inertial sensor MM5.10-EOL

Characteristics 5D inertial sensor

Small and compact size

Bosch automotive quality

Operating time: 10,000 h

Technical data Measures following inertial signals (5D):

Longitudinal acceleration aX Lateral acceleration aY Vertical acceleration aZ Roll rate ΩX Yaw rate ΩZ

Supply voltage: 7 … 16 V (supply by BODAS RC)

All signals provided by CAN

CAN 2.0 B - ISO 11898

Operating temperature: -40 … +85 °C

Protection class: IP6K7

Standard 4-pin TYCO connector

Configurable settings Baud rate (125 / 250 / 500 / 1000 kBaud) CAN Identifier length (11 / 29 bit) CAN ID’s CAN update rate: 5, 10, 20 ms Low pass filter settings: 15, 30, 60 Hz

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 13: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS angle sensor AN3

Characteristics Angle sensor with no mechanical end stop Integrated electronic with temperature compensation Sensor signal prevents from 180° turned axis

orientation

Technical data Hall-effect measuring technology

(contact-less, wear-free) Rotatable through 360° Measuring range: ± 28° … ± 44°

Operating voltage: 5 ± 0,5 V

Sensor signal: 0,1 ... 0,9 Usupply

Operating temperature: -30 ... +80°C

EMC: 100 V/m @ 1 MHz ... 1000 MHz

Protection class : IP67 and IP69K

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 14: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS display DI4

Characteristics Universally usable display and operation unit 7" WVGA color display (800 x 480 px) Numerous integrated interfaces plus I/Os Flashing of BODAS RC-controllers via USB

interface without additional service equipment

Technical data HMI and control-SW freely programmable with

Codesys V3.5 development environment 800 MHz processor iMX6 Solo, 2 GB flash memory

and 512 MB RAM Operation: 12 x soft key, 2 x hard key, rotary/push

encoder, optionally touch (DI4-Pro) 1 USB 2.0 and 2 CAN-Bus 2.0B interfaces 2 video interfaces for the connection of analog video

cameras (PAL/NTSC) Nominal voltage 12 V / 24 V Protection class IP6K5 Type approval according to UN ECE R10 (E1) Integrated ambient light sensor 4 status LEDs (1 multi-color, 3 single-color) Real-time clock with power reserve (500 h) DI4 Professional additionally features touch

operation and Ethernet interface

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 15: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS-drive DRC – Travel drive control for wheeled vehicles

Characteristics Software solution embedded in Rexroth controller

RC12-10/30 to control hydrostatic travel drives of wheeled loaders, tele handlers, forklift trucks and comparable applications

Sophisticated bundle of functions including gearbox control

Technical data Capable for systems with variable pumps in

combination with constant or variable motors

Covering a wide range of hydrostatic drivetrain and gearbox variants of wheeled mobile machines

Software developed according to the standards EN ISO 13849 (up to PLd) and ISO 25119 (up to AgPLc)

Software offers features for automotive driving and transmission control as well as functions for safety, comfort and energy efficiency:

Speed limiting

Load limiting

Component protection e.g. speed, temperature

Different driving modes – up to 5

ECO mode – Fuel saving up to 20 % Modular software concept for efficient realization of

customer-specific extensions, e.g. intelligent Diesel hydraulic control DHC, High level breaking HLB

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 16: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS-drive eDA – Basic travel drive control for wheeled vehicles

Characteristics Control software for hydrostatic drivetrains of wheeled

loaders, tele handlers, forklift trucks and comparable applications

Running on dedicated eDA-controller Easy application and commissioning

Technical data Capable for systems with variable pumps in

combination with constant or variable motors Optimized for operation with new pump generation

A4VG series 35 Support of various engine types - mechanical and

electronic control Functional safety according to EN ISO 13849 Software offers features for automotive driving as well

as functions for safety, comfort and energy efficiency:

Creep Mode

Load limiting

Component protection

Different driving modes – up to 3

ECO mode – Fuel saving up to 20 % Modular software concept for efficient realization of

customer-specific extensions

eDA

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 17: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS-drive DPC – Dual-path travel control for track drives

Characteristics Control software for hydrostatic drives of tracked

vehicles like compact loaders, bulldozers, pavers and comparable applications

Designed for use with BODAS controller RC12-10/30

Technical data Capable for track drives with variable pumps in

combination with constant or variable motors Software concept / software template developed

under consideration of the standard EN ISO 13849 (up to PLd)

Software offers additional features for safety, comfort and energy efficiency:

Constant speed drive

Speed limiting

Load limiting

Component protection e.g. speed, temperature

Different driving and steering modes

Auto-steering / steering correction

Eco-mode for significant fuel savings Modular software concept for efficient realization of

customer-specific extensions

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 18: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS AFC – Fan control for hydrostatic fan drive systems

Characteristics Software solution embedded in Rexroth controller

RC4-5/30 to control hydrostatic fan drive systems Designed for mobile applications and buses Easy application and commissioning

Technical data Support of one hydraulic circuit with various

configurations of pumps, motors and valves Consideration of up to 6 temperature values plus

analog and digital input and output functions Communication via CAN J1939 (standard/proprietary)

incl. diagnostic messages Improved control quality enables less fuel

consumption and noise emissions Additional functions:

Reversing

Standstill function Adaption of the fan control to the respective

application via parameterization Modular software concept for efficient realization of

customer-specific extensions

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 19: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS VAC – Valve control

Characteristics Software solution embedded in Rexroth Controllers

to control hydraulic valves

Valve control system via parameter settings easily can be adapted to various joystick, valve and control block configurations

Technical data Proportional valve control ON/OFF control End position damping Various curves / ramp settings Driver on-board function Counter operation, compression switch Functional safety according to EN ISO 13849 /

ISO 25119 Various additional options applications specific

Visualization on DI4 for machine specificuse case

Electronic flow matching / flow sharing Valve based power management Valve based constant flow control Simulate joystick detent function Other application specific features

Modular software concept for efficient realization of customer-specific extensions

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 20: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS SPC – Speed Control

Characteristics Software solution embedded in Rexroth controller

RC4-5/30 for speed control of hydrostatic drives in generator sets, concrete mixers or similar applications

Easy application and commissioning

Technical data Support of variable pump + fixed motor configurations

in closed or open hydraulic circuits

Control strategies: Open- and closed-loop control, proportional control

Communication via CAN J1939 incl. diagnostic messages

Various interfaces: analog, digital, CAN

Specially developed functions for concrete mixers:

Drum rotation counter

Creep mode

Funnel mode Modular software concept for efficient realization of

customer-specific extensions

StartSystem overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service

Page 21: Start System overview Tech day BODAS controller RC10 -10 ... · Critical air-gap Critical installation position Operating temperature:-40 … +115 °C EMC: 150 V/m Protection class:

Mobile Electronics: Efficient components for your successBODAS Design / ServiceStart

System overviewCustomer benefitsComponents

BODAS controller RC4-5/30BODAS controller RC10-10/31BODAS controller family, series 30 (RC28-14, RC20-10, RC12-10)BODAS controller RC5-6/40 (under development)BODAS sensor oveviewBODAS speed sensor DSM1-10BODAS speed sensor DSA series 12BODAS pressure sensor PR4BODAS inertial sensor MM5.10-EOLBODAS angle sensor AN3BODAS display DI4

BODAS AS - Application SoftwareBODAS-drive DRCBODAS-drive eDABODAS-drive DPCBODAS AFCBODAS VACBODAS SPC

BODAS – Design / Service


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